Instruction
Manual
Pedestal Drilling
Machine
DP58P
IMPORTANT
For your safety read
instructions carefully before
assembling this product.
Save this manual for
future reference.
Woodworking Machines & Accessories
Telephone: 0870 770 1777
Facsimile: 0870 770 1888
Email: sales@recordpower.co.uk
http://www.recordpower.co.uk
Contents
1. GENERAL SAFETY INSTRUCTIONS
2. SPECIFICATION
3. UNPACKING & CHECKING CONTENTS
4. GETTING TO KNOW YOUR DRILLING MACHINE
5. ASSEMBLY
6. LUBRICATION
7. MAINTENANCE
8. WIRING DIAGRAMS
9. TROUBLE SHOOTING
10. SPARE PARTS & EXPLODED DIAGRAMS
Record Power Guarantee
Terms and conditions
Record Power guarantees the mechanical parts of its machines against faulty construction for a period of 5 years from date of
purchase. The guarantee is limited to the obligation to repair or replace any parts which prove to be faulty.
All motors, electrics and electronic equipment have a guarantee period of 6 months.
It is understood that in all cases the guarantee does not entitle the customer to any refund for damages, interruption of work or any
indirect damage.
Parts will only be replaced if found faulty through a manufacturing defect.
The guarantee does not cover the replacement of worn consumable parts such as belts, bearings, cogs, wheels and blades which will
all need replacement over time dependent on use, loading and maintenance of the machine.
Please note the guarantee does not cover
• Accidental damage
• General wear and tear of mechanical parts
• Incorrect electrical connection
• Any unapproved machine modification
• Failure to follow manufacturers instructions
• If machine is used for any material other than that specified in the manufacturers handbook.
No claim for damage in transit will be entertained if goods are not signed for as damaged
Unless stated otherwise, the machines are not intended for continuous industrial use, doing so will invalidate the guarantee.
Claims for the recovery of carriage incurred returning the product, will only be entertained if the product has been demonstrated to fail
because of a manufacturing defect.
All guarantee claims should be made through the supplying dealer.
1. General Safety Instructions
Read instructions Carefully before using this product.
2. Specification
Capacities
Chuck Capacity 16mm
Distance, Spindle to Column 190mm
Max. spindle to travel 80mm
Max. distance chuck to table 668mm
Max. distance chuck to base 1154mm
12 Speeds
Range of spindle speeds
Overall dimensions
Height x Depth x Width 1635 x 610 x 365mm
Nett weight 67kg
Motor Speed Spindle Speeds (min-1)
50Hz 1400 min-1 180 250 300 400 480 580 970 1280 1410 1540 2270 2740
60Hz 1700 min-1 250 340 390 510 600 650 990 1550 1620 1900 2620 3100
General
The machine must be fastened down to a bench or other rigid
structure before use.
Contact with rotating parts can cause serious injury, therefore
items of clothing such as ties and cuffs etc should not be worn
since these can be pulled in very rapidly.
Hair should be tightly controlled and kept well away from the
rotating parts.
Ensure that all guards are in position when the machine is
running.
Eyes should be protected bt wearing safety glasses or similar
protection to guard against the possibility of particles being
thrown out by the drilling process and getting past the chuck
guard.
Never use a worn chuck key. Always ensure the drill is firmly
gripped in the chuck and never leave the chuck key in the chuck.
Always ensure that the workpiece is securely clamped before
starting to drill, the clamping of the table to the column clamp
and column clamp to the column should also be checked.
Never obstruct access to the switch when the machine is in use.
At all times when any form of maintenance is being carried out,
the machine must be disconnected from the power supply.
Ensure that the cable connecting the machine to the power
supply is positioned so as not obstruct movement of the
workpiece or any other component, particularly the operation of
the switch.
The cable should be positioned so that equipment and tools such
as chisels etc. do not come into contact with it and cause
damage.
Never run the machine with the belt guard open.
Chuck Guard
The chuck guard should always be in position when the machine
is being used.
When located in premises covered by the ‘Health and Safety at
Work Act’, a chuck guard MUST be fitted. Remember, the chuck
guard is there to prevent injury by forming a barrier between the
operator and the danger area around the drill, do not on any
account try to defeat the chuck guards function, if you need to
get at the drilling area for any reason, switch the machine off and
wait for the machine to stop first.
General Safety Instructions For Power Tools
1. KNOW YOUR POWER TOOL
Read and understand the owner’s manual and labels affixed to
the tool. Learn its application and limitations as well as the
specific potential hazards peculiar to this tool.
2. GROUND ALL TOOLS
This tool is equipped with an approved 3 conductor cord and a 3
prong grounding type plug to fit the proper grounding type
receptacle.
3. KEEP GUARDS IN PLACE
In working and in proper adjustment and alignment.
4. WEAR PROPER APPAREL
Do not wear loose clothing, neckties, or jewellry that will get
caught in moving parts. Wear protective net to contain long hair.
Roll long sleeves above the elbow.
5. USE SAFETY GOGGLES
6. KEEP WORK AREA CLEAN
Cluttered areas and benches invite accidents. Floor must not be
slippery due to wax or sawdust.
7. KEEP CHILDREN AWAY
3. Unpacking & Checking Contents
1. Separate all parts from packaging materials and check each item, Make sure all items are accounted for
before discarding any packing material.
ITEM DESCRIPTION
A Table
B Column support asm.
C Owners manual
D Box of loose parts
E Bag of loose parts
F Base
G Head asm.
2. Remove the
protective oil that is
applied to the table
and column. Use any
ordinary household
type grease and spot
remover.
3. Apply a coat of
paste wax to the table
and column to prevent
rust. Wipe all parts
thoroughly with clean
dry cloth
List of loose parts in the box and bag
Belt “V” M26(1)
4. Getting To Know Your Drilling Machine
5. Assembly
Refer to the diagram to install all parts correctly, tighten the
screw and bolts securely
1. Base
2. Column support asm.
3. M10 x 1.5-40 screw (x4)
4. Head asm.
5. Table
6. Feed handle
7. Clamp - column lock
8. Crank
6. Lubrication
All of the ball bearings are packed with grease during production
and require no further lubrication.
Periodically lubricate the table elevation mechanism, the grooves
in the back and the rack (teeth of the quill).
7. Maintenance
Frequently blow out any dust that may accumulate inside the
motor. A coat of automotive type paste wax applied to the table
and column will help to keep the surfaces clean.
8. Wiring Diagrams
MOTOR CORD
9. Trouble Shooting
TROUBLE PROBABLE CAUSE REMEDY
Noisy operation 1. Incorrect belt tension 1. Adjust tension
2. Dry spindle 2. Lubricate spindle
3. Loose spindle pulley 3. Check tightness of retaining nut on pulley,
and tighten if necessary
4. Loose motor pulley 4. Tighten set screws in pulleys.
Drill bit burns 1. Incorrect speed 1. Change speed
2. Shavings not coming out of hole 2. Retract drill bit frequently to clear shavings
3. Dull drill bit 3. Re-sharpen drill bit
4. Feeding too slow 4. Increase the speed
5. Not lubricated 5. Lubricate drill bit
Drill bit wanders (hole not round) 1. Hard grain in wood or lengths of 1.Re-sharpen drill bit correctly
cutting lips and / or angles not equal
2. Bent drill bit 2. Replace drill bit
Wood splinters on underside 1. No back up material under 1. Use back up material
work piece
Workpiece turns loose by hand 1. Not supported or clamped properly 1. Use drill press vice to support and
clamp work
Drill bit binds in workpiece 1. Workpiece pinching drill bit or 1. Support workpiece or clamp it
excessive feed pressure
2. Improper belt tension 2. Adjust belt tension
Excessive drill bit run out or wobble 1. Bent drill bit 1. Replace drill bit
2. Worn spindle bearings 2. Replace bearings
3. Drill not properly installed in chuck 3. Install drill bit correctly
4. Chuck not properly installed 4. Install chuck correctly
Quill returns too slow or too fast 1. Spring has improper tension 1. Adjust spring tension.
Chuck will not stay attached to spindle, 1. Dirt, grease or oil on the tapered 1.Using a household detergent clean the tapered
it comes loose when trying to install it inside surface of the chuck or on the surface of the chuck and spindle to remove all
spindles tapered surface dirt, grease and oil
10.Spare Parts
1-1. Screw-hex soc set
1-2. Collar rack
1-3. Gear rack
1-4. Crank
1-6. Table
1-7. Clamp table
1-8. Screw-hex HD M16 x 20 - 35
1-9. Table asm. w/scale
1-10. Base
1-11. Support column
1-12. Screw-hex HD M10 x 1.5 - 40
1-13. Screw-hex soc set M10 x 1.5 -12
1-14. Tube column
1-15. Rack
1-16. Clamp column
1-17. Support table w/indicator
1-18. Worm elevation
1-19. Pin gear
Spare part diagram 1
Spare part list for diagram 1
Spare part diagram 2
2-1. Nut lock
2-2. Locking ring
2-3. Washer
2-4. Bearing ball
2-5. Washer rubber
2-6. Tube quill
2-7. Key chuck
2-8. Chuck
2-9. Arbor
2-10. Key drift
2-11. Spindle
2-12. Bearing ball
Spare part list for diagram 2
Spare part diagram 3
3-1. Retaining ring
3-2. Bearing ball 25mm
3-3. Spacer
3-4. Belt “V” M24
3-5. Nut pulley
3-6. Pulley spindle
3-7. Insert spindle
3-8. Guard pulley w/labels
3-9. Screw RD HD Washer M6x1.0-16
3-10. Screw set M10x1.5-12
3-11. Pulley motor
3-12. Knob
3-13. Screw pan HD M5x0.8-12
3-14. Pivot idler
3-15. Pulley centre
3-16. Bearing ball 15mm
3-17. Belt “V” M26
3-18. Washer foam
3-19. Lock washer Ext.M6
Spare part list for diagram 3
Spare part diagram 4
4-1. Motor adjusting knob
4-2. Screw socket set M10x1.5-12
4-3. Handle belt tension
4-4. Pin stop
4-5. Ring depth stop w/scale
4-6. Depth screw lock
4-7. Hub
4-8. Guide scale
4-9. Knob
4-10. Rod
4-11. Lock washer Ext M5
4-12. Pan HD M5x-0.8-8 screw
4-13. Box switch
4-14. Pan HD M5x-0.8-16 screw
4-15. Locking switch
4-16. Pan HD M5x-0.8-16 screw
4-17. Rocker switch
4-18. Switch key
4-19. Switch plate Cover
4-20. Lead asm. 3
4-21. Special screw set 10x1.5-27
4-22. Nut hex M10x1.5
4-23. Seat spring
4-24. Retainer spring
4-25. Spring torsion
4-26. Spring cap
4-27. Hex nut M12x1.5-8
4-28. Head w/pointer and trim
4-32. Tie wire
4-33. Power cable w/plug
4-35. Pan HD M6x1.0-12 screw
4-36. Cable clamp
4-37. Motor bracket support
4-38. Hex HD M8x1.25-20 screw
4-39. Washer 8x16x1.6
4-40. Motor mount
4-41. Motor cable
4-42. Hex M8x1.25 nut
4-43. Motor
4-44. Hex M12x1.74 nut
4-45. Locking washer 1/2
4-46. Support motor bracket
4-47. Screw hex HD M8x1.25-16
4-48. Adjusting lever
Spare part list for diagram 4
EU Declaration of Conformity
Cert No: EU / DP58P / 1
RECORD POWER LIMITED, at Unit B, Adelphi Way, Ireland Industrial Estate, Staveley S43 3LS
declares that the machinery described:-
1. Type: Pedestal drilling machine
2. Model No: DP58P
3. Serial No .........................................................................
Conforms with the following directives:-
MACHINERY DIRECTIVE 98/37/EC
(repealing / replacing Directives 89/392/EEC
91/368/EEC
93/44/EEC
93/68/EEC)
LOW VOLTAGE DIRECTIVE 73/23/EEC
and its subsequent amendment 93/68/EEC
ELECTRO-MAGNETIC Tested to:
COMPATIBILITY DIRECTIVE EN55014-1: 1993 +A1
EN61000-3-2: 1995 +A13
EN61000-3-3: 1995
EN55014-2: 1997
and conforms to the machinery example for which the
EC Type-Examination Certificates Numbers: AM 9933185 01 / E 9931135 E 01
AN 993318401 / E 9931135 E 01
CC 9933208 / P9931169 E 01
have been issued by: TUV Rheinland Safety Products
at: Am Grauen Stein - D - 51105 Koln
and complies with the relevant essential health and safety requirements.
Signed................................................Dated: 01/09/03
Andrew Greensted
Managing Director
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