RECOM RCD-24-070/W/X3 Datasheet

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www.recom-international.com L-3REV: 1/2014
RCD-24
EN-50121-3-2 Certified EN-60950-1 Certified UL-60950-1 Certified
Constant Current LED Driver
UL/ RAILWAYS Certified Constant Current
LED Driver
Wide Input and Output Voltage Range
Digital PWM and Analogue Voltage Dimming
Short Circuit and Overtemperature Protected
Pinned or Wired Versions
IP67 rated for /W Version
96% Efficiency
5 year Warranty
Features
Regulated Converters
Selection Guide
Input Voltage (absolute maximum) 40VDC max Recommended Input Voltage 300mA-700mA 5V min. / 24V typ. / 36VDC max
1000mA-1200mA 6V min. / 24V typ. / 36VDC max
Input Filter Capacitor Output Current Accuracy 300mA-700mA ±1% typ, ±3% max. (Vin = 24DC) 1000mA-1200mA ±2% typ, ±5% max.
Internal Power Dissipation Worst case load of 5 LEDs 800mW max
Output Current Stability Vin=36V, Vout =1-9 LEDs ±1% max Output Ripple and Noise (20MHz BW) 300mA-700mA 150mVp-p max Vin=36V, Vout =1-9 LEDs 1000mA-1200mA 300mVp-p max
Temperature Coefficient -40°C~+85°C ambient ±0.015%/°C max
Maximum Capacitive Load 100μF Operating Frequency 300mA-700mA 210kHz min/ 250kHz typ/ 280kHz max
1000mA-1200mA 350kHz min/ 450kHz typ/ 550kHz max
Efficiency at Full Load 96% max.
Short Circuit Protection Regulated at rated output current
continued on next page
Specifications (typical at 25°C, nominal input voltage, rated output current unless otherwise specified )
Description
The RCD series is a step-down constant current source designed for driving high power white LEDs. Standard output currents available are 300mA, 350mA, 500mA, 600mA, 700mA, 1000mA and 1200mA to make this driver compatible with a wide range of LEDs applications. Despite its compact size, the RCD series is fully featured with very high efficiency, wide input voltage range, high ambient operating temperature and two means of dimming: PWM/digital control and analogue voltage dimming. Both dimming controls are independent and can be combined. The driver is also designed to be as reliable as the LEDs it is driving, even at the full operating temperature. Options include an IP67-rated wired version (/W) and a version with built-in reference output vol­tage (/Vref) to power sensors or for easy analogue dimming.
Part Input Output Output Dimming Options Mounting Number Range Current Voltage Control Style
(VDC) (mA) (Vmin-Vmax)
RCD-24-0.30
(a)(b)
4.5-36V 0-300 2-35 Digital + Analogue Vref Pins or Wired
RCD-24-0.35
(a)(b)
4.5-36V 0-350 2-35 Digital + Analogue Vref Pins or Wired
RCD-24-0.50
(a)(b)
4.5-36V 0-500 2-35 Digital + Analogue Vref Pins or Wired
RCD-24-0.60
(a)(b)
4.5-36V 0-600 2-35 Digital + Analogue Vref Pins or Wired
RCD-24-0.70
(a)(b)
4.5-36V 0-700 2-35 Digital + Analogue Vref Pins or Wired
RCD-24-1.00
(b)
6-36V 0-1000 3-31 Digital + Analogue Pins or Wired
RCD-24-1.20
(b)
6-36V 0-1200 3-31 Digital + Analogue Pins or Wired
(a)(b)
Standard is no suffix with PCB Pins.
(a)
Add suffix /Vref for pinned version with Vref output and analogue dimming
(b)
Add suffix /W for wired version without dimming control (four wires)
(b)
Add suffix /W/X1 for wired version with analogue dimming control (five wires)
(b)
Add suffix /W/X2 for wired version with PWM dimming control (five wires)
(b)
Add suffix /W/X3 for wired version with both analogue and PWM dimming controls (six wires)
(a)
Add suffix /W/Vref for wired version with Vref output and analogue dimming (six wires)
Derating Graph
(Ambient Temperature)
Output Current (mA)
700
60
20
40
100
300
Ambient Temperature (°C)
0
80
-20
-40
Natural Convection
350
600
500
71
75
80
85
1000
1200
800
900
1100
65
Refer to Application Notes
E358085
LIGHTLINE
DC/DC-Converter
with 5 year Warranty
RoHS
2011/65/EU
6/6
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RCD-24
L-4 www.recom-power.comREV:10/2014
Voltage Control (0-15V max)
Output Current
100%
0%
1V
2V
3V 4V 15V
0.13V
4.35V
Analogue Input Voltage
10V
300, 700, 1200mA
4.2V
1000mA
1
0
PWM Digital Control Signal
Output Current (LED appears dim)
200Hz
Typ.
LIGHTLINE
DC/DC-Converter
RCD-24 Series
Specifications (typical at 25°C, nominal input voltage, rated output current unless otherwise specified )
Operating Temperature Range 300mA-350mA -40°C to +85°C (free air convection) 500mA -40°C to +80°C
600mA -40°C to +75°C 700mA-1000mA -40°C to +71°C
1200mA -40°C to +65°C Storage Temperature Range -55°C to +125°C Overtemperature Shutdown Internal IC Temperature 150°C typ. (Auto-restart after cool down) Temperature Hysteresis 20°C typ. Maximum Case Temperature 100°C Thermal Impedance Natural Convection 55°C/Watt Case Material (Pinned or Wired Versions) Non Conductive Black Plastic Potting Material (Pinned or Wired Versions) Epoxy (UL94-V0) Dimensions Pinned/Wired 22.1 x 12.6 x 8.5mm Weight Pinned/Wired 4.5g/6.8g Soldering Profile Pinned 265°C/10 sec. max Packing Quantities Pinned Versions 39pcs per Tube (Refer to App Notes for Tube sizes) Wired Versions 5pcs per Bag PWM Dimming and ON/OFF Control (Leave open if not used - do not tie to +Vin) Remote ON/OFF DC/DC ON 300mA-700mA Open or 0V<Vr<0.6V Threshold Voltages 1000mA-1200mA Open or 0V<Vr<0.8V
DC/DC OFF (Standby) 300mA-700mA 0.6<Vr<2.9V
1000mA-1200mA 1.4<Vr<2.2V
DC/DC OFF (Shutdown) 300mA-700mA 2.9V<Vr<6V
1000mA-1200mA 2.2V<Vr<15V Remote Pin Drive Current Vr=5V 1mA max Quiescent Input Current in Shutdown Mode Vin=36V 200μA max Maximum PWM Frequency For ±1% Linear Operation 200Hz max.
Frequency Limit 2000Hz max. Analogue Dimming Control (leave open if not used - do not tie to +Vin) Input Voltage Limits Standard -0.3V - 15V
Vref Version -0.3V - 5V Control Voltage Range Full On 0.13V ± 50mV (see Graphs) 300, 700, 1200mA: Full Off 4.2V ± 150mV
1000mA: Full Off 4.35V ± 100mV
Vref Version: Full Off 2.6V ± 100mV Analogue Pin Drive Current Vc=5V 0.2mA max. Vref Version Vref Voltage 3.3V± 70mV
Vref Output Current 5mA
Vref Output Short Circuit Current 18mA typ. Environmental Relative Humidity 5% to 95% RH, non-condensing /W Versions IP67 Shock / Vibration EN61373 EMC Railways EN50121-3-2:2006 Conducted Emissions (with filter, see note) EN55022 Class B Radiated Emissions (all series except >700mA) EN55022 Class B ESD EN61000-4-2 Class A Radiated Immunity EN61000-4-3 Class A Fast Transient EN61000-4-4 Class A Conducted Immunity EN61000-4-6 Class A MTBF (RCD-24-0.70, Nominal Vin, Full Load) +25°C 605 x 10³ hours using MIL-HDBK 217F +71°C 516 x 10³ hours
Analogue Dimming
Digital Dimming
Output Current (LED appears bright)
PWM Digital Control Signal
1
0
200Hz
Typ.
Combined PWM and Analogue Dimming
0
1
Max*
0
PWM Digital Control Signal
Output Current
* Max output current can also be set using Analogue input
Voltage Control (0-5V max)
Output Current
100%
0%
1V
2V
3V
4V
5V
0.13V
2.6V
Vref Version Analogue Input Voltage
Standard Version:
Vref Version:
Note:
1. Requires an input filter to meet EN55022 Class B conducted emissions - see next page
2. All LED Drivers may not be used without a load. They must be switched on the primary side only. Noncompliance may damage the LED or reduce its lifetime.
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www.recom-international.com L-5REV: 1/2014
RCD-24
LIGHTLINE
DC/DC-Converter
RCD-24 Series
Recommended Class B PCB Layout for Pinned Version
EMI Filter Suggestions
RCD-24-xxx LED Driver
C1 =
2.2µF Elect.
Low ESR
-Vin
-LED
+LED
4
5
6
+Vin
L1
1
C2
2
C3
3
C4
C5
C6
C7
C8
C2*
RCD-24-0.30 - RCD-24-0.70
No dimming or PWM dimming: L1 = 47μH C2 = C3 = 10nF MLCC Other caps not required Analogue Dimming used: L1 = 120μH C2 = C7 = 10nF MLCC Other caps not required
L1
C1
C3
C5
C2
C4 C6
C8
C7
LED-
LED+
Vin+
Vin-
Pin 1
C2*
Top View
Typical Characteristics
CLASS B
RCD-24-1.00 - RCD-24-1.20
L1 = 220μH C2 = 10nF C3 = C5 = 2.2nF C4 = C6 = C7 = C8 = 100nF All capacitors MLCC C2* = optional 2μ2 MLCC only if L1 starts to resonate with the back ripple current.
RCD-24-xxx LED Driver
C1
-Vin
-LED
+LED
4
5
6
+Vin
L1
1
RCD-24-0.30 - RCD-24-0.70 RCD-24-1.00 - RCD-24-1.20
C1=1μF MLCC C1=2.2μF MLCC L1 = 22μH L1 = 47μH
CLASS A
Standard Application Circuit (no external components required for normal use)
+Vin
Analogue Dim
RCD-24-xxx
PWM Dim On/Off
Snubber circuit optional (needed only for long supply leads or low impedance sources). Recommended component values = 10µF MLCC + 1R
GND
1st LED
Last LED
(see text)
1
2
3
4
6
5
Voltage Across Converter Input Pins
0
20
0
Time (µS)
24.0
40
-20
60 80
-40
Test conditions: 24V supply, 10m long leads.
Without snubber
With snubber
32.4
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L-6 www.recom-power.comREV: 1/2014
LIGHTLINE
DC/DC-Converter
RCD-24 Series
RCD-24
+Vin
Manual Dimming Control
RCD-24-xxx/Vref
LED DIMMER for up to 10 white LEDs
GND
10K
1st LED
Last LED
VrefDim
Application Examples
+Vin
Analogue Dim
RCD-24-0.70
PWM Dim/ On/Off
Driving Two Strings of 350mA LEDs with one 700mA Driver using a current mirror
MULTIPLE LED DRIVER (up to 20 LEDS)
GND
0.5~1.0 Ohm
1st LED
Last LED
2x NPN
+Vin
Analogue Dim 0-10VDC
RCD-24-xxx
On/Off (Optional)
LED DRIVER with 0-10V Interface
GND
3k3
2k7
1st LED
Last LED
LED Temperature (°C)
Output Current
100%
0%
50
60
70
80
25
90
+Vin
RCD-24-xxx/Vref
Automatic LED Overtemperature Protection
GND
PTC Thermistor
1st LED
Last LED
Analog Dimming
Thermally connected
Vref
R*
*Typically, choose R so that R=R
ptc @ 85°C and R>660 Ohm.
LED Temperature Monitoring
Typical Response Curve (PTC = 500 Ohm @ 70°C)
RGB Driver
+Vin
Ana. Dimming
RCD-24-xxx
LED DIMMER with high frequency PWM control
GND
C
1st LED
Last LED
R
10kHz TTL PWM
Page 5
RCD-24
www.recom-international.com L-7REV:10/2014
LIGHTLINE
DC/DC-Converter
RCD-24 Series
Package Style and Pinning
Bottom View
Top View
6
1
3 2
4
5
Top View
Tc
7
10
7.62
2.54
1.00ø+0.15/0
0.6
8.50
12.55
4.1
2.54
17.78
22.10
2.30
2.46
XX.X ± 0.5 mm XX.XX ± 0.25 mm Pin Tolerance ± 0.1 mm
Pin Connections RCD-24 Series
Pin # Out Comments
1 +Vin DC Supply
2 Analogue Dimming Leave open if not used
3 PWM/ON/OFF Leave open if not used
(3 Vref Vref Version only)
4 GND Do not connect to -Vout
5 -Vout LED Cathode Connection
6 +Vout LED Anode Connection
Leave >1mm space arround case on PCB for air circulation
Recommended Footprint Details
Pinned Version
Wire Connections RCD-24/W Series
Wire # Function Comments
1 (Red) +Vin DC Supply
4 (Black) GND Do not connect to -Vout
5 (Brown) -Vout LED Cathode Connection
6 (Yellow) +Vout LED Anode Connection
Wire length = 100mm + 10mm stripped & tinned = 110mm total
Wire outside diameter = 1.6mm
Wire core diameter = 0.75mm
Wire is UL/CSA listed/ 22AWG / 300V Rated
Wired Versions
7.6
17.5
4
1
6
5
Bottom View
/W Version
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L-8 www.recom-power.comREV: 1/2014
RCD-24
LIGHTLINE
DC/DC-Converter
RCD-24 Series
Package Style and Pinning
Wire Connections RCD-24/W/X Series
Wire # Function Comments
2 (Green) Ana Dimming /X1
3 (Blue) PWM Dimming /X2
2 + 3 (Green + Blue) Ana + PWM Dimming /X3
2 + 3 (Green + Yellow) Ana Dimming + Vref /Vref
Wire length = 100mm + 10mm stripped & tinned = 110mm total
Wire outside diameter = 1.6mm
Wire core diameter = 0.75mm
Wire is UL/CSA listed/ 22AWG / 300V Rated
Bottom View
/W/X1 Version
6
1
4
5
2
Bottom View
/W/X2 Version
6
1
4
5
3
Bottom View
/W/X3 Version
/W/Vref Version
6
1
4
5 3 2
7.6
17.5
7.6
17.5
7.6
17.5
Wired Versions are packed in bags - 5pcs per bag.
Warning: Do not connect or disconnect the LED load while the converter is powered on. This may damage or reduce the lifetime of the LED.
Wired Versions
The product information and specifications are subject to change without prior notice. All products are designed for non-safety critical commercial and industrial applications.
The Buyer agrees to implement safeguards that anticipate the consequences of any failures that might cause harm, loss of life and/or damage property.
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