Recom RBB10-2.0-EVM-1 User Manual

Page 1
• Evaluation platform for RBB10 buck/boost regulators
Features
• Class B EMC filter layout
Evaluation Module
• Built-in thermal management
• Easy evaluation of modes, trimming, enable and sensing fufnction of the RBB10 modules
Description
The RBB10-2.0-EVM-1 evaluation board generates a regulated output voltage with a current up to 4A from an external DC supply which can be higher, lower or the same as the set output voltage. The output voltage is preset to 3.3V or 5V but can be adjusted between 1.0V and 5.5V using on-board resistors. All of the functions of the RBB10-2.0 regulator such as the different operating modes, output trim, enable, and the sense input can be easily evaluated using the break out connectors.
Typical applications that can be evaluated include:
USB voltage converter/regenerator: 3.3V or 5V output from a 3.3V (+60%/-30%) or from a 5V (+10%/-50%) supply. A stable output voltage can be regenerated even if the input voltage is outside of the USB voltage specification.
Evaluation Module
RBB10-2.0-EVM-1
With a regulated supply voltage, the following continuous output current limits apply:
nom. Input
(1)
Voltage
3.3V 1.8V 4A max
3.3V 3.3V 2.8A max
3.3V 5V 2.2A max
5V 1.8V 4A max
5V 3.3V 4A max
5V 5V 3.2A max
Notes:
Note1: For detail information please refer to “Safe Operating Area” graph on page P-2
Battery stabiliser: the output can be set to deliver a stable 5V or 3.3V from a nominal 3V, 3.7V or
4.2V Lithium Ion or 3V/4.5V alkaline battery pack. In standby, the board consumes only 5µA.
Supercapacitor booster: the output can be set to deliver a stable 5V or 3.3V from a single supercapacitor (2.3V – 2.7V) or from two supercapacitors wired in series (2.3V – 5.4V).
Low voltage regulator with sense: 1V, 1.2V, 1.8V or 2.5V output with up to 4A current.
Output
Voltage
Output
Current
Selection Guide
Part Input Output Output Number Voltage Range Voltage Current [VDC] [VDC] [A]
RBB10-2.0-EVM-1 2.3 - 5.5 1.0 - 5.5 2.0 (5VDC preset) (4.0 buck mode)
Caution:
ESD sensitive. Always follow ESD preventative procedures when handling the product!
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REV.: 1/2019 P-1
Page 2
RBB10-2.0-EVM-1
Output Current [A]
Evaluation Module
Specifications (measured @ Ta= 25°C, full load after warm up unless otherwise stated)
Quick Start Guide
1) Connect Sense to the required potential. The Sense input is via R3 directly at the power module output. To compensate for ohmic losses of the filter, desolder the R3 resistor and move it to the position of R4. If you want to sense directly on the load, desolder R3 and connect the middle pin of Con 2 to the positive potential of the load with a
separate connection.
2) If a different output voltage is required, fit R5 or R6.
3) Connect Con1 to a DC power supply and check output voltage.
4) Connect Con2 to the load.
5) Enable the device on Con3. The converter is normally on. You can disable the converter by pulling the Enable pin to GND with a switch, open collector driver or logic
input. R1 or R2 can be used to change the default function from normally on to normally off.
6) Modes: The RBB10-2.0 has the possibility to work in two regulation modes:
6.1) Powersave Mode (standard) This mode is the best for use at low loads to reduce power consumption and extend battery life. In this mode the internal power
consumption is reduced by using burst mode for loads under 350mA and PWM for loads above 350mA. The drawback is a 1-3 % higher output voltage at low load than full load.
6.2) Fixed PWM mode In PWM mode the device accurately regulates the output voltage independently of the load current. The drawback is a higher
internal power consumption and shorter battery life at lower loads. Pull down the Mode pin on Con4 to GND or solder a 0Ω
resistor a position R7 to enter this mode.
Safe Operating Area
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0
2.3 2.7 3.1
3.5 3.9 4.3 4.7 5.1 5.5
3.3 3.6 5.0
Input Voltage [VDC]
5.5Vout
5.0Vout
3.3Vout
1.0Vout
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REV.: 1/2019 P-2
Page 3
RBB10-2.0-EVM-1
Evaluation Module
Specifications (measured @ Ta= 25°C, full load after warm up unless otherwise stated)
Component Placement
RECOM 12.2x12.2mm Evaluation Board version 03
L1
L7
L2
C7
C8
C9
1
2
3
4
5
VIN
GND
L3
C5
C1
C2
CON1
IC1
C6
C4
C3
L4
L8
L5
R3
R5
R6
L6
SENSE
VOUT
1
CON2
GND
2
3
4
5
R4
R2
CON3
EN
Connector Description
Con1
Pin Name Description
1,2 Vin Positive Input Voltage (observe correct polarity!)
3 NC Not connected
4,5 GND Negative Input Voltage (Common GND )
Con3
Pin Name Description
1 ON Connect to Vin
2 EN Enable Pin (leae open if not used)
3 OFF Connected to GND
R8
R1
OFFON
R7
CON4
SEQ
VSEL
MODE
PG
Con2
Pin Name Description
1,2 Vout Positive Output Voltage
3 SENSE Output Voltage Sense Pin (leave open if not used)
4,5 GND Negative Output Voltage (Common GND )
Con4
Pin Name Description
1 PG Not used
2 SEQ Not used
3 MODE Regulation mode (leave open if not used)
4 VSEL Not used
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REV.: 1/2019 P-3
Page 4
RBB10-2.0-EVM-1
Evaluation Module
Specifications (measured @ Ta= 25°C, full load after warm up unless otherwise stated)
Schematic
L7
V
GND
VSEL
1
1
1
vi
CON1-A
1
CON1-B
2
IN
EN
IC1-M
1
CON3-A
en
2
CON3-B
4
CON1-D
5
CON1-E
CON4-D
4
vsel
R8
2
0E0
E4
0603
1
100mW
1
1
C1
C2
1206
1210
2
2
SEQ
2
CON4-B
1
R2 0603
1 2
R1 0603
1 2
1
C9 1206
2
L1 0603
L2 0805
L3 1206
2
2
GND3
SENSE
A4
IC1-A
V
OUT
NC
TRIM
GND2
MODE
R3
A5
0603
1 2
B5
C5
2
D1
1
E5
B1
E2
2
vin
2
1
C5 1206
2
3
CON3-C
A1
V
IN
1
A2
C6 1206
2
C1
EN
E1
NC
A3
GND
R5 0603
R6 0603
1 2
L8
1
1
1
1
vout
1
1
C8
C7
2
2
1206
1206
L4 0603
L5 0805
L6 1206
R7
0603
1 2
CON4-A
CON2-D
CON2-E
1
4
5
3
CON4-C
2
2
2
2
1
2
PG
GND
MODE
CON2-A
vo
1
C3
C4
1206
1210
2
1
2
V
OUT
CON2-B
R4
0603
1 2
sense
SENSE
3
CON2-C
Description
IC1 is the RBB10-2.0 power module.
C1,C2,L1,L2,L3,L7,C5,C6 give the possibility to try different input EMC filters. The populated filter is designed to meet EN55032 class B has C1, L7 and C6 fitted.
C7,C8,L4,L5,L6,L8,C3,C4 give the possibility to try different output EMC filters. The populated filter is designed to meet EN55032 class B has L8 and C3 fitted.
R1 and R2 give the possibility to preset the Enable pin in other configurations. These resistors are not populated. The default for IC1 is always on.
If R2 is fitted, then the enable is normally on, pull down to ground to turn off. If R1 is fitted, the enable is normally off, pull up to Vin to turn on. Refer to the datasheet of IC1 for more information.
C9 is not populated on this board.
R3 is a populated 0Ω resistor for output voltage sensing directly at the module output. If the output sense input is required at the point of load, unsolder R3 and connect the Sense pin to the load.
R4 gives the possibility to compensate the output voltage for any voltage drop through the EMC filter by unsoldering R3 and soldering it at the position of R4.
R7 and R8 are not populated on this Board.
R5 and R6 give the possibility to trim the output voltage between 1.0V and 5.5V (see calculations and trim table below). Fit only R5 or R6.
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REV.: 1/2019 P-4
Page 5
RBB10-2.0-EVM-1
Evaluation Module
Specifications (measured @ Ta= 25°C, full load after warm up unless otherwise stated)
OUTPUT VOLTAGE TRIMMING
The RBB10-2.0 series offers the feature of trimming the output voltage over a range between 1.0V and 5.5V by using external trim resistors. The values for trim resistors shown in trim tables below are according to standard E96 values; therefore, the specified voltage may slightly vary.
Trim up Trim down
Trim
+V
out
Vout
= nominal output voltage [VDC]
nom
= trimmed output voltage [VDC]
Vout
set
= reference voltage [VDC]
V
ref
= trim up resistor [W]
R
up
= trim down resistor [W]
R
down
, R2, R3 = internal resistors [W]
R
1
Calculation:
R
R
=
up
Vout
1
- V
set
nom
Practical Example RBB10-2.0:
R
=
up
629k
5.5 - 5.0
GND
- R
- 1k =
2
1M26W
R
up
Trim
Vout
nom
R
1
R
down
R
2
R
5VDC 629kW 1kW 788kW 0.805
(Vout
- V
) x R
set
R
R
down
down
=
=
Vout
(4.0 - 0.805) x 788k
- Vout
nom
5.0 - 4.0
ref
set
=
V
ref
2M52W
3
3
R
according to E96 1M27W
up
R
according to E96 ≈ 2M55W
down
RBB10-2.0
Trim up
Vout
R
up
set
(E96)
=
5.1 5.2 5.3 5.4 5.5 [VDC]
6M34 3M16 2M10 1M58 1M27 [W]
Trim down
Vout
R
down
=
set
(E96)
4.5 4.0 3.5 3.3 3.0 2.5 2.0 1.8 1.5 1.0 [VDC]
5M90 2M55 1M43 1M15 866k 536k 316k 243k 158k 38k3 [W]
DIMENSION AND PHYSICAL CHARACTERISTICS
Parameter Type Value
Dimension (LxWxH) 90.0 x 60.0 x 26.0mm
Weight 23.3g typ.
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REV.: 1/2019 P-5
Page 6
RBB10-2.0-EVM-1
Evaluation Module
Specifications (measured @ Ta= 25°C, full load after warm up unless otherwise stated)
Layout
Top Layer Layer 2 (GND)
Layer 3 (GND)
Notes:
Note2: Visit www.recom-power.com/eval-ref-boards to download the Gerber files
BOM
Comp. Description Manufacturer Part Number Manufacturer Remarks
C1 22µF 10V X7R 1206 CL31B226MPHNNNE Samsung
C2 10µF ±10% 63V X7R MLCC 1210 GRM32ER71J106KA12L Murata not mounted
C3 10µF 35V X7R 1206 GMK316AB7106KL-TR Taiyo Yuden
C4 10µF ±10% 63V X7R MLCC 1210 GRM32ER71J106KA12L Murata not mounted
C5 22µF 10V 1206 CL31B226MPHNNNE Samsung
C6 22µF 10V X7R 1206 CL31B226MPHNNNE Samsung
C7 10µF 35V X7R 1206 GMK316AB7106KL-TR Taiyo Yuden not mounted
C8 10µF 35V X7R 1206 GMK316AB7106KL-TR Taiyo Yuden not mounted
C9 CAP CER 100nF 50V X7R 1206 CL31B104KBCNNNC Samsung not mounted
CON1 RS Pro Header 2.54mm 5 W81105T3825RC RS
CON2 RS Pro Header 2.54mm 5 W81105T3825RC RS
CON3 RS Pro Header 2.54mm 3 W81103T3825RC RS
CON4 RS Pro Header 2.54mm 4 W81104T3825RC RS
L1 FERRITE BEAD 600 OHM 0603 1LN 742792651 Wurth not mounted
L2 FERRITE BEAD 330 OHM 0805 1LN FBMH2012HM331-T Taiyo Yuden not mounted
Bottom (GND)
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continued on next page
REV.: 1/2019 P-6
Page 7
RBB10-2.0-EVM-1
The product information and specifications may be subject to changes even without prior written notice.The product has been designed for various applications; its suitability lies in the responsibility of each customer. The products are not authorized for use in safety-critical applications without RECOM’s explicit written consent. A safety-critical application is an application where a failure may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The applicant shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized
use of RECOM products in such safety-critical applications.
Evaluation Module
Specifications (measured @ Ta= 25°C, full load after warm up unless otherwise stated)
Comp. Description Manufacturer Part Number Manufacturer Remarks
L3 FERRITE BEAD 300 OHM 1206 1LN 74279215 Würth
L4 FERRITE BEAD 600 OHM 0603 1LN 742792651 Wurth not mounted
L5 FERRITE BEAD 330 OHM 0805 1LN FBMH2012HM331-T Taiyo Yuden not mounted
L6 FERRITE BEAD 300 OHM 1206 1LN 74279215 Würth
L7 FERRITE BEAD 98 OHM 2SMD 1LN 7427932 Würth not mounted
L8 FERRITE BEAD 98 OHM 2SMD 1LN 7427932 Würth not mounted
R1 RES SMD 1M OHM 1% 1/10W 0603 RC0603FR-071ML Yageo not mounted
R2 RES SMD 1M OHM 1% 1/10W 0603 RC0603FR-071ML Yageo not mounted
R3 RES SMD 0.0OHM JUMPER 1/10W 0603 RC0603JR-070RL Yageo
R4 RES SMD 0.0OHM JUMPER 1/10W 0603 RC0603JR-070RL Yageo not mounted
R5 RES SMD 1/10W 0603 not mounted
R6 RES SMD 1/10W 0603 not mounted
R7 RES SMD 0.0OHM JUMPER 1/10W 0603 RC0603JR-070RL Yageo not mounted
R8 RES SMD 0.0OHM JUMPER 1/10W 0603 RC0603JR-070RL Yageo not mounted
SP1-4 PCB Spacer 4mm
IC1 RBB10-2.0 Module RECOM
PACKAGING INFORMATION
Parameter Type Value
Packaging Dimension (LxWxH) carton 200.0 x 135.0 x 68.0mm
Packaging Quantity 1pcs
Contents
• RBB10-2.0-EVM-1 Evaluation Module PCB
• Terms and Conditions
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REV.: 1/2019 P-7
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