INSTRUCTION MANUAL
RebateMate
™
(S1M-ZP33-110)
English
www.rebatemate.com.au
Australian Patent.
International Innovation Patent Pending
N29008
Double
Insulation
™
S1M-ZP33-110
S1M-ZP33-110
Specifications
Diamond cutting disc:
(outside diameter x inside diameter x thickness)
110 x 22 x 2mm
Rated voltage: 230-240V~
Frequency: 50Hz
Power input: 900W
No load revolutions per minute: 11000/min
Spindel: 14mm
Insulation class of engine: 86.3dB (A)
Sound pressure level:
(according to EN 50144)
99.3dB (A)
Vibration level:
(according to EN 50144)
Main:1.99m/s2 Aux:1.53 m/s
2
Weight: 2.1kg
External dimensions (mm): 320 x 128 x 110
Symbols
The following show the symbols used for the equipment.
Be sure that you understand their meaning before use.
Read instruction manual.
DOUBLE INSULATION
Wear safety glasses.
This electric tool is double insulated and is manufactured
according to EU-Norms 73/23EWG, 89/336 EWG and
98/37/EWG.
It has an appealing design and can be transported easily
because of its small measurements. It provides safe and
reliable operation and requires a voltage of 230-240V and a
frequency of 50Hz. The power input is 900W , the no load
revolutions per minute (rpm) is 11000. Metal as well as
non-metal materials can be handled with it.
Environmental Protection
Waste electrical products should not be disposed
of with house hold waste, Please recycle where
facilities exist. Check with your local Authority or
retailer for recycling advice.
Power supply
Power supply
The tool should be connected only to power supply of the
same voltage as indicated on the nameplate, and can only
be operated on single-phase AC supply. They are doubleinsulated and can, therefore, also be used from sockets
without earth wire.
Attention!
To protect oneself against electric shock, risk of injury
and fire, basic safety measures have to be observed
when using electric tools! Before operating this electric
tool, read all operating and safety instructions.
Safe operation
WARNING: When using electric tools, basic safety
precautions, including the following, should always be
followed to reduce the risk of fire, electric shock and
personal injury.
Read all these instructions before operating this product
and save these instruction.
2
Functional operation
Changing the diamond cutting wheel
CAUTION: Always be sure that the tool is switched off
and unplugged before adjusting or changing the diamond
cutting wheel on the tool.
1. Undo the 4 screws from the top of the head
using allen key and remove exhuast cover to
expose blade. (Fig A)
2. Press the shaft lock firmly (2) so that the spindle cannot
revolve, then use the lock nut wrench (1) to securely
loosen locking nut in anti-clockwise direction. (Fig B)
3. Remove locking nut and diamond cutting wheel, and
replace.
4. When cutting wheel is replaced, repeat above steps in
reverse to re-assemble.
Maintenance and Repair
1. This electric tool is operating with a very high r.p.m.
Therefore, it is necessary to clean the spindle bearing
regularly and to replenish or change the bearing grease.
2. The electric tool has to be regularly checked for correct
operation and, if applicable, repaired. The inspection
comprehends flex, wires and electric connections
inside the tool, plug, switch, insulation, carbon brushes,
grinding disc, spindle bearing, moving parts, etc.
3. In order to avoid accidents, the electric tool has to
be disconnected from the power supply before any
maintenance or repair takes place.
4. If the electric tool has been operated in a damp
environment or not been used for a long time the
insulation resistance between enclosure and coil has
to be measured before using the tool again. Use an
instrument in the MΩ range at a direct voltage of ca.
500V for this purpose. The coil has to be dried if the
insulation resistance is less than 7 MΩ. If the electric
tool is damaged, it has to be repaired by qualified
personnel. Unsuitable tools and improper repairs can
cause injuries. The electric tool might be damaged. In
this case the manufacturer bears no responsibility for
injuries or damage and the warranty will Lapse.
S1M-ZP33-110
Safety instructions for all operations
1. Keep work area clean.
Cluttered areas and benches invite injuries.
2. Consider work area environment.
Do not expose power tools to rain. Do not use power
tools in damp or wet locations. Keep work area well lit.
Do not use power tools where there is risk to cause fire
or explosion.
3. Guard against electric shock.
Avoid body contact with earthed or grounded surfaces
(e.g. pipes, radiators, ranges, refrigerators).
4. Keep children away.
Do not let children touch the tool or extension cord all
children should be kept away from area.
5. Store idle tools.
When not in use, tools should be stored in a dry, high or
locked up place, out of reach of children.
6. Do not forces the tool.
It will do the job better and safer at the rate for which it
was intended.
7. Dress properly.
Do not wear loose clothing or jewelers; they can be
caught in moving parts. Rubber gloves and non-skid
footwear are recommended when working out doors.
Wear protecting hair covering to contain long hair.
8. Use safety glasses.
9. Connect dust extraction equipment.
If devices are provided for the connection of dust
extraction and collection facilities ensure these are
connected and properly used.
10. Do not abuse the cord.
Never carry the tool by the cord or yank it to disconnect
it from the socket, Keep the cord away from heat, oil
and sharp edges.
11. Secure work.
Use clamps or a vice to hold the work.
12. Do not overreach.
Keep proper footing and balance at all times
13. Remove adjusting keys and wrenches.
Form the habit of checking to see that keys and
adjusting wrenches are removed from the tool before
turning it on.
14. Maintain tool with care.
Keep cutting tools sharp and clean for better and safer
performance. Follow instructions for lubrication and
changing accessories, inspect tool cord periodically
and if damaged have it repaired by an authorized
service facility. Inspect extension cords periodically and
replace, if damaged. Keep handles dry, clean and free
from oil and grease.
15. Disconnect tools.
When not in use, before servicing and when changing
accessories such as blades, bits and cutters.
16. Avoid unintentional starting.
Do not carry a plugged-in toot with a finger on the
switch. Ensure switch, is off when plugging in.
17. Use outdoor extension leads.
When tool is used outdoors, use only extension cords
intended for outdoor use.
18. Stay alert.
Watch what you are doing, Use common sense. Do not
operate tool when you are tired.
19. Check damaged parts.
Better further use of the tool, a guard or other part that
is damaged should be carefully checked to determine
that it would operate properly and perform its intended
function. Check for alignment of moving parts, free
running of moving parts, breakage of parts, mounting
and any other conditions that may affect its operational.
A guard or other part char is damaged could be
properly repaired or replaced by an authorized service
center unless otherwise indicated in this instruction
manual. Have defective switches replaced by an
authorized service facility. Do not use the tool if the
switch does not turn it on and off.
20. Only use approved accessories.
The use of any accessory or attachment, other than
those recommended, in this instruction manual, may
present a risk of personal injury.
21. Have your tool repaired by a qualified person.
This electric tool is in accordance with the relevant
safety requirements. Repairs should only be carried
out by qualified persons using original spare parts,
otherwise this may result in considerable danger to
the user.
THIS TOOL IS NOT TO BE USED FOR
GRINDING CUT-OFF,SANDING,POLISHING,
OR WIRE BRUSHING OPERATIONS
3
S1M-ZP33-110
S1M-ZP33-110
Safety Warnings Common for rebating
22. Operations such as grinding, sanding, wire brushing,
polishing or cutting-off are not recommended to be
performed with this power tool. Operations for which
the power tool was not designed may create a hazard
and cause personal injury.
23. Do not use accessories which are not specifically
designed and recommended by the tool manufacturer.
Just because the accessory can be attached to your
power tool, it does not assure safe operation.
24. The rated speed of the accessory must be at least
equal to the maximum speed marked on the power
tool. Accessories running faster than their rated speed
can break and fly apart.
25. The outside diameter and the thickness of your
accessory must be within the capacity rating of your
power tool. Incorrectly sized accessories cannot be
adequately guarded or controlled.
26. The arbour size of wheels, flanges backing pads or
any other accessory must properly fit the spindle of
the power tool. Accessories with arbour holes that do
not match the mounting hardware of the power tool will
run out of balance, vibrate excessively and may cause
loss of control.
27. Do not use a damaged accessory. Before each use.
inspect the accessory such as abrasive wheels for
chips and cracks, backing pad for ‘cracks, tear or
excess wear, wire brush for loose or cracked wires.
If power tool or accessory is dropped, inspect for
damage or install an undamaged accessory. After
inspecting and installing an accessory, position yourself
and bystanders away from the plane of the rotating
accessory and run the power tool at maximum noload speed for one minute.Damaged accessories will
normally break apart during this test time.
28. Wear personal protective equipment. Depending on
application, use face shield, safety goggles or safety
glasses. As appropriate, wear dust mask, hearing
protectors, gloves and workshop apron capable of
stopping small abrasive or workpiece fragments. The
eye protection must be capable of stopping flying
debris generated by various operations. The dust mask
or respirator must be capable of filtrating particles
generated by your operation. Prolonged exposure to
high intensity noise may cause hearing loss.
29. Keep bystanders a safe distance away from work
area. Anyone entering the work area must wear
personal protective equipment. Fragments of workpiece
or of a broken accessory may flyaway and cause injury
beyond immediate area of operation.
30. Hold power tool by insulated gripping surfaces only,
when performing an operation where the cutting
accessory may contact hidden wiring or its own cord.
Cutting accessory contacting a ‘live’ wire may make
exposed metal parts of the power tool ‘Iive’ and shock
the operator.
31. Position the cord clear of the spinning accessory.
If you lose control, the cord may be cut or snagged
and your hand or arm may be pulled into the spinning
accessory.
32. Never lay the power tool down until the accessory
has come to a complete stop. The spinning accessory
may grab the surface and pull the power tool out of
your control.
33. Do not run the power tool while carrying it at your
side. Accidental contact with the spinning accessory
could snag your clothing, pulling the accessory into
your body.
34. Regularly clean the power tool’s air vents. The
motor’s fan will draw the dust inside the housing and
excessive accumulation of powdered metal may cause
electrical hazards.
35. Do not operate the power tool near flammable
materials. Sparks could ignite these materials.
36. Do not use accessories that require liquid coolants.
Using water or other liquid coolants may result in
electrocution or shock.
37. Maintain a firm grip on the power tool and position
your body and arm to allow you to resist kickback
forces. Always use auxiliary handle, if provided, for
maximum control over kickback or torque reaction
during start-up. The operator can control torque
reactions or kickback forces, if proper precautions are
taken.
38. Never place your hand near the rotating accessory.
Accessory may kickback over your hand.
39. Do not position your body in the area where power
tool will move if kickback occurs. Kickback will propel
the tool in direction opposite to the wheel’s movement
at the point of snagging.
40. Use special care when working corners, sharp edges
etc. Avoid bouncing and snagging the accessory.
Corners, sharp edges or bouncing have a tendency to
snag the rotating accessory and cause loss of control
or kickback.
41. Do not attach a saw chain woodcarving blade or
toothed saw blade. Such blades create frequent
kickback and loss of control.
4
Accessories
CAUTION: These accessories or attachments are
recommended for use with your RebateMate™ tool
specified in this manual. The use of any other accessories
or attachments might present a risk of injury to persons.
Only use accessory or attachment for its stated purpose.
• Exhaust cover for diamond cutting wheel
• Diamond cutting wheels
• Inner ange
• Lock nut For depressed center wheel
• Lock nut wrench
• Grip handle
• Allen key
• Plastic nishing tool
• Adhesive glue (sold seperately)
INTENDED USE
The tool is intended for rebating of plaster board / villa
board / hardie board / cement sheeting.
RebateMate™ is a specialised head attachment that
eliminates butt joint problems such as weakness, glancing
light issues, cracking, visible joins and plaster wastage in
the join area.
S1M-ZP33-110
Power switch
Grip handle
Guide plate
Exhaust cover
Accessories
CAUTION: These accessories or attachments are
recommended for use with your RebateMate™ tool
specified in this manual. The use of any other accessories
or attachments might present a risk of injury to persons.
Only use accessory or attachment for its stated purpose.
• Exhaust cover for diamond cutting wheel
• Diamond cutting wheels
• Inner ange
• Lock nut For depressed center wheel
• Lock nut wrench
• Grip handle
• Allen key
• Plastic nishing tool
• Adhesive glue (sold seperately)
INTENDED USE
The tool is intended for rebating of plaster board / villa
board / hardie board / cement sheeting.
RebateMate™ is a specialised head attachment that
eliminates butt joint problems such as weakness, glancing
light issues, cracking, visible joins and plaster wastage in
the join area.
It is designed to cut rebate edges, in preparation for a rebate
or (butt joint), resulting in a stronger seamless joint between
the plaster sheets, in both ceiling and wall application.
This easy to use multipurpose tool is suitable for
plasterboard, Villaboard, Hardie board and cement sheeting.
The RebateMate™ is fitted to a symmetrical cutting wheel,
which can be attached to most commercial vacuum systems
creating a dust free environment.
Creating a rebate with rebatemate™
CAUTION: It should never be necessary to force the
tool. The weight of the tool applies adequate pressure.
Forcing and excessive pressure could result in damaging
the tool and/or the rebated material.
• ALWAYS replace wheel if tool is dropped
• NEVER use tool with any other cutting blades or saw
blades other than the specific diamond blade designed
for RebateMate™. Such blades when used will cause
poor results and may cause loss of control leading to
personal injury.
• ALWAYS hold the tool with two hands to create rebate
5
S1M-ZP33-110
S1M-ZP33-110
How to use RebateMate™
1. Secure material (plaster board, villa board, hardie
board, cement sheeting) on a flat even surface.
2. Attach vaccum pipe (not supplied) to exhaust cover.
(Fig A)
3. Rest the edge of flat guide plate on edge of material.
(Fig B)
4. Holding the grip handle with one hand, turn on the tool
using the power switch with the opposite hand.
5. Push the tool fully into the material allowing blade to
enter BENEATH protective paper of the material. (Fig C)
6. Guide the tool along the length of the material to create
a rebate. (Fig D)
7. Using a brush, apply RebateMate™ adhesive
(sold seperatly) to exposed material BENEATH
protective paper of the rebate.
CAUTION: Use ONLY RebateMate™ appoved
adhesive as it is specially formulated for these
materials. Non approved adhesived will produce
adverse results.
8. Once adhesive has been applied, use plastic finishing
tool to re-apply protective paper to material.
Fig A
Fig B
Fig C
Fig D
6
Safety instructions for all operations
1. Keep work area clean.
Cluttered areas and benches invite injuries.
2. Consider work area environment.
Do not expose power tools to rain. Do not use power
tools in damp or wet locations. Keep work area well lit.
Do not use power tools where there is risk to cause fire
or explosion.
3. Guard against electric shock.
Avoid body contact with earthed or grounded surfaces
(e.g. pipes, radiators, ranges, refrigerators).
4. Keep children away.
Do not let children touch the tool or extension cord all
children should be kept away from area.
5. Store idle tools.
When not in use, tools should be stored in a dry, high or
locked up place, out of reach of children.
6. Do not forces the tool.
It will do the job better and safer at the rate for which it
was intended.
7. Dress properly.
Do not wear loose clothing or jewelers; they can be
caught in moving parts. Rubber gloves and non-skid
footwear are recommended when working out doors.
Wear protecting hair covering to contain long hair.
8. Use safety glasses.
9. Connect dust extraction equipment.
If devices are provided for the connection of dust
extraction and collection facilities ensure these are
connected and properly used.
10. Do not abuse the cord.
Never carry the tool by the cord or yank it to disconnect
it from the socket, Keep the cord away from heat, oil
and sharp edges.
11. Secure work.
Use clamps or a vice to hold the work.
12. Do not overreach.
Keep proper footing and balance at all times
13. Remove adjusting keys and wrenches.
Form the habit of checking to see that keys and
adjusting wrenches are removed from the tool before
turning it on.
S1M-ZP33-110
Functional operation
Changing the diamond cutting wheel
CAUTION: Always be sure that the tool is switched off
and unplugged before adjusting or changing the diamond
cutting wheel on the tool.
1. Undo the 4 screws from the top of the head
using allen key and remove exhuast cover to
expose blade. (Fig A)
2. Press the shaft lock firmly (2) so that the spindle cannot
revolve, then use the lock nut wrench (1) to securely
loosen locking nut in anti-clockwise direction. (Fig B)
3. Remove locking nut and diamond cutting wheel, and
replace.
4. When cutting wheel is replaced, repeat above steps in
reverse to re-assemble.
Maintenance and Repair
1. This electric tool is operating with a very high r.p.m.
Therefore, it is necessary to clean the spindle bearing
regularly and to replenish or change the bearing grease.
2. The electric tool has to be regularly checked for correct
operation and, if applicable, repaired. The inspection
comprehends flex, wires and electric connections
inside the tool, plug, switch, insulation, carbon brushes,
grinding disc, spindle bearing, moving parts, etc.
3. In order to avoid accidents, the electric tool has to
be disconnected from the power supply before any
maintenance or repair takes place.
4. If the electric tool has been operated in a damp
environment or not been used for a long time the
insulation resistance between enclosure and coil has
to be measured before using the tool again. Use an
instrument in the MΩ range at a direct voltage of ca.
500V for this purpose. The coil has to be dried if the
insulation resistance is less than 7 MΩ. If the electric
tool is damaged, it has to be repaired by qualified
personnel. Unsuitable tools and improper repairs can
cause injuries. The electric tool might be damaged. In
this case the manufacturer bears no responsibility for
injuries or damage and the warranty will Lapse.
Fig A
1
2
Fig B
7
S1M-ZP33-110
WARRANTY
The warranty period is 12 (twelve) months starting from the date of purchase of the tool.
Proof of purchase must be validated before claiming warranty.
The user is obliged to follow the instruction manual and to only use the electric tool for the purpose
it has been designed for by the manufacturer. The warranty covers damages or failures affecting the
working process when they occur within the warranty period and when they are demonstrably due to a
manufacturing error. The manufacturer alternatively can either repair the tool free of charge or replace it.
After the warranty has lapsed repairs are carried out for a fee.
Your details
Name: _______________________________________________________________________
Company: ____________________________________________________________________
Address: _____________________________________________________________________
_____________________________________ State: ___________________________________
Phone: ______________________________ Email: __________________________________
Purchase details
Store name: ___________________________________________________________________
Location: _____________________________________________________________________
_____________________________________ State: ___________________________________
Date of purchase: ____________________ Invoice No.: _____________________________
8
For more information on this warranty go to:
www.rebatemate.com.au
™
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