Real Fyre G18-24/30-12P, G18-24/30P, G18-24/30-01V, G18-24/30-15P, G18-24/30-01VP Owner's Manual

...
OWNER’S
MANUAL
Burner Systems:
G18-24/30(P) G18-24/30-15(M)(P) G18-24/30-12(M)(P)
G18-24/30-01V(P)
Log Sets:
EFV-(24,30) Evening Fyre
ESV-(24,30) Evening Fyre Split
ECV-(24,30) Evening Fyre Charred
G18-24/30 SERIES UNVENTED GAS LOG SETS
INSTALLER: Leave this manual with the appliance CONSUMER: Retain this manual for future reference
Installation and service must be performed by a qualifi ed professional installer, service agency, or the gas supplier.
WARNING: If the information in this manual is not followed exactly, a fi re or explosion may result, causing property damage, personal injury, or loss of life.
DESIGN CERTIFIED
to standards:
Unvented Room Heater
ANSI Z21.11.2b-2010
and
Vented Decorative Appliance
ANSI Z21.60b-2004
Important
Read these instructions carefully and completely before starting installation of the burner system.
This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gasses.
Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Open a window.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
It is imperative that you maintain your unvented gas appliance by having it cleaned and serviced regularly. See pages 11, 25 & 26 for details.
This is an UNVENTED gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air MUST be provided. See section entitled VENTILATION AND CONFINED SPACE INFORMATION.
This appliance is designed as an attended appliance. Adults must be present when the unit
is operating. Do not leave this unit burning when unattended or while anyone is sleeping.
Installation, service, and the provisions for combustion and ventilation air MUST conform with local codes and with the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, or the CSA B149.1, Natural Gas And Propane Installation Code.
254-L-12e-5
ROBERT H. PETERSON CO. • 14724 East Proctor Avenue, City of Industry, CA 91746
REV 10 - 1509041115
1
L-F2-090
TABLE OF CONTENTS
3 SPECIFICATIONS AND REQUIREMENTS
4 IMPORTANT SAFETY INFORMATION
5 VENTILATION AND CONFINED SPACE SAFETY INFORMATION
6 MINIMUM CLEARANCES TO COMBUSTIBLES
8 PRE-INSTALLATION AND FIREPLACE PREPARATION SAFETY
9 INSTALLATION SAFETY INFORMATION
10 OPERATIONAL SAFETY INFORMATION
11 CLEANING AND SERVICING IMPORTANT INFORMATION
12 EVENING FYRE LOGS - PARTS LIST
13 EVENING SPLIT LOGS - PARTS LIST
14 EVENING FYRE CHARRED LOGS - PARTS LIST
15 BURNER PARTS
16 BURNER PARTS LIST FOR MANUAL VALVE
19 WHEN USED AS A VENTED DECORATIVE APPLIANCE (PER ANSI Z21.60B-2004)
19 CONNECTING THE GAS TO THE BURNER SYSTEM
19 LEAK TESTING
20 INSTALLATION
20 CONTROL SETTINGS
21 CHECKING GAS PRESSURE
22 LAVA-FYRE GRANULESTM PLACEMENT
22 GLOWING EMBER PLACEMENT
23 EVENING FYRE / EVENING FYRE CHARRED LOG PLACEMENT
23 WOOD CHIP PLACEMENT
24 EVENING FYRE SPLIT LOG PLACEMENT
25 DAMPER CLAMP INSTRUCTIONS (IF APPLICABLE)
25 CLEANING AND SERVICING SAFETY INFORMATION
26 CLEANING AND SERVICING
26 TO CLEAN THE LOG SET
26 CLEANING AND SERVICING THE ODS PILOT
27 OPERATING THE UNVENTED GAS LOG SET
27 CHECKING THE ODS PILOT FLAME APPEARANCE
28 NOTES PAGE
29 LIGHTING INSTRUCTIONS - SERIES 15 VALVE
30 LIGHTING INSTRUCTIONS - MANUAL VALVE
31 LIGHTING INSTRUCTIONS FOR THE G18-12 (M)(P) BURNER SYSTEM
32 LIGHTING INSTRUCTIONS - 01V(P) VALVE
33 TROUBLESHOOTING
36 WARRANTY
REV 10 - 1509041115
2
L-F2-090
SPECIFICATIONS AND REQUIREMENTS
DEPTH
HEIGHT
FR ONT
WIDTH OPENING
Rear width
Height
Front
width opening
Depth
WARNING: This appliance is for installation only in a:
1. Solid-fuel-burning masonry or UL-127 factory-built fi replace, or
2. Listed ventless fi rebox enclosure.
It has been designed certifi ed for these installations. Exception: DO NOT install this appliance in a factory built fi replace that includes instructions stating it has not been tested or should not be used with unvented gas logs. Note: Installation in any other fi replace is prohibited and
will void any approvals and warranties.
Any installation of this appliance is subject to minimum fi replace size requirements below:
Fireplace Dimensions
Fig. 3-1
Fireplace Size
Burner Model
G18-24/30(P)
Log Set
Size
24"
Width Depth Height
30" front
20" rear (min.)*
G18-24/30-15(M)(P) G18-24/30-12(M)(P)
G18-24/30-01V(P)
based on minimum depth
*
30"
36" front
26" rear (min.)*
The G18 series vent-free gas log sets are available with a variable fl ame height control valve that can be used with a remote transmitter and receiver (not included
with models numbers ending in M or MP).
A spark ignition system (piezo) allows the gas pilot to be lit without the use of matches, and permits the operation of the appliance during a power outage.
This burner system is equipped with an Oxygen Depletion Sensor (ODS) safety pilot system. The ODS senses the amount of oxygen available in the room and shuts the burner system off before the oxygen level drops below 18%. The pilot can only be relit when fresh air is available. This may require opening a window
or a door to another room or cracking the damper open slightly.
This gas log set has been certifi ed to two standards:
UNVENTED ROOM HEATER-ANSI Z21.11.2
VENTED DECORATIVE APPLIANCE-ANSI Z21.60
BTU Input Rating
Natural Gas L.P. Gas
14" (min.) 18" 38k 38k
14" (min.) 18" 38k 38k
This unit may not be installed in a vented fi replace with a chimney of less than 15 feet in height.
Observing minimum fi replace dimensions and centering the appliance in the fi replace will ensure adequate clearance for operation and servicing. It may be necessary to disconnect the unit for some types of service.
Minimum Permanent Chimney Vent Opening
(when used as a vented appliance)
Table 3-1 Factory built
fi replaces
Masonry built
fi replaces
Chimney Height 24/30 models 24/30 models
15' 18 sq. in. 26 sq. in. 20' 15 sq. in. 24 sq. in. 25' 13 sq. in. ­30' 12 sq. in. 22 sq. in.
Check local or state codes to determine if vent-free heaters are permitted in your area before you install this log set as a vent-free appliance. If not permitted, you may install and operate this log set as a vented appliance.
Important: For safe operation and proper performance of this product and to comply with certifi cation, listings,
and building code acceptances, use ONLY Peterson Real-Fyre® controls, parts, and accessories that have been specifi cally listed or certifi ed for use with this burner system. Use of other controls, parts, or accessories is prohibited and will void all warranties, certifi cations, listings, and building
REV 10 - 1509041115
code approvals, and may cause property damage, personal injury, and loss of life.
3
L-F2-090
IMPORTANT SAFETY INFORMATION
UNVENTED ROOM HEATER GENERAL SAFETY INFORMATION
A. WARNING: CARBON MONOXIDE POISONING MAY LEAD TO DEATH.
When used without fresh air, gas appliances may give off carbon monoxide, an odorless, colorless, poisonous gas. Early signs of carbon monoxide poisoning are similar to the fl u, with headaches, dizziness, and/or nausea. If you have these signs, the gas appliance may not be installed correctly, or may not be working properly. GET FRESH AIR AT ONCE! STOP USING THE APPLIANCE IMMEDIATELY! Have the appliance serviced before use continues. Some people, including pregnant women; persons with heart or lung disease, asthma, or anemia; those under the infl uence of alcohol; and persons at high altitudes, are more affected by carbon monoxide than others.
If there are ANY signs of carbon monoxide, GET FRESH AIR AT ONCE! STOP USING THIS
APPLIANCE IMMEDIATELY!
B. If any soot appears on the appliance or other areas of the fi replace in which this appliance is
installed, shut system off and call a qualifi ed professional service technician, vent-free gas burner system technician, or your local gas company.
C. This appliance may be installed in an aftermarket, permanently located, manufactured (mobile)
home where not prohibited by local codes. Installation of appliances designed for manufactured homes or mobile homes must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 in the U.S.; or with CAN/CSA Z240 MH, Mobile Housing in Canada; or with ANSI/NCSBCS A225.1/NFPA 501A, Manufactured Home Installations Standard when none of the previously referenced standard are applicable.
D. Eliminate drafts before using the gas appliance by closing heating and air conditioning vents,
returns, and outside air vents. Fans blowing directly into the fi replace must be turned off when this appliance is operating.
E. WARNING: This appliance is for installation only in a solid-fuel-burning masonry or UL 127
factory-built fi replace or in a listed ventless fi rebox enclosure. It has been design certifi ed for these installations. Exception: DO NOT install this appliance in a factory-built fi replace that includes instructions stating it has not been tested or should not be used with unvented gas burner systems.
F. WARNING: DO NOT MODIFY THIS VENT-FREE HEATER OR ITS CONTROLS. Any change
may be dangerous. Improper installation or use of your vent-free gas appliance can cause
serious injury or death from fi re, burns, explosions, or carbon monoxide poisoning.
G. State and local codes may only allow operation of this appliance in a vented confi guration. Check
your state or local codes.
H. WHEN INSTALLING AS A DECORATIVE VENTED APPLIANCE, THE UNIT MUST CONFORM
TO ALL LOCAL CODES AND TO THE LATEST EDITION OF THE NATIONAL FUEL GAS CODE ANSI Z223.1/NFPA54.
4
VENTILATION AND CONFINED SPACE SAFETY INFORMATION
H
W
L
Your vent-free gas burner system SHALL NOT BE INSTALLED IN A CONFINED SPACE or unusually tight construction unless provisions are made for adequate combustion and ventilation air.
• The National Fuel Gas Code, ANSI Z223.1/NFPA 54 defi nes a confi ned space as a space whose volume is less than 50 cu. ft. per 1,000 BTU per hour (4.8 meters 3 per kw) of the aggregate input rating of all appliances installed in that space.
3
• An unconfi ned space is a space where volume is at least 50 cu. ft. per 1,000 BTU per hour (4.8 meters of the aggregate input rating of all appliances installed in that space.
• Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors, are considered a part of the unconfi ned space.
WARNING: Do not install the unvented burner system
where the room is considered a confined space (see Fig. 5-1).
per kw)
To determine if the area where this burner system is to be installed fi ts the defi nition of an unconfi ned space, multiply the length of the room by the width of the room by the height of the room, then multiply by 20. The result is the maximum BTU allowed.
(Length x Width x Height x 20 = Maximum BTUs allowed)
Example: To install a Peterson Real-Fyre® vent-free gas burner system with 36,000 BTU, maximum, in a space with no other gas-burning appliances, the space MUST be 1,800 cu. ft. or larger.
Assuming an 8' ceiling, fl oor dimensions must be a minimum of 225 sq. ft., i.e.; 18'x12.5'=225 sq ft (see Fig. 5-1).
Fig. 5-1
IT MAY BE NECESSARY TO OPEN A WINDOW SLIGHTLY (1"- 2") OR OTHERWISE INCREASE VENTILATION. CONDITIONS REQUIRING THIS INCLUDE, BUT ARE NOT LIMITED TO:
1. Installation in a CONFINED SPACE.
2. Installation in a HOME OF UNUSUALLY TIGHT CONSTRUCTION**.
3. Installation at HIGH ALTITUDES.
4. Certain MEDICAL OR PHYSICAL CONDITIONS OF THE HOMEOWNER that may be adversely impacted by combustion products created by burning natural or propane gas.
Installation in a tightly constructed home and/ or installation at high altitudes may cause your
vent-free burner system to produce excessive heat or excessive moisture. The oxygen depletion sensor may shut down the burner system. These conditions may be corrected by opening a window or otherwise increasing the number of air changes in the home.
L x W x H x 20 = Maximum BTU allowed
WARNING If the area in which the heater may be operated is smaller than that defi ned as an unconfi ned space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation, or
applicable local codes.
REMEMBER
L x W x H x 20 = MAXIMUM BTUs ALLOWED If the space is smaller than the above formula allows, and/or smaller than the examples and diagrams on this page specify, DO NOT install the vent-free burner system unless provisions for additional combustion
and ventilation air are made.
Unusually tight construction is defi ned as construction where:
**
a. Walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of 1 perm (6x10 per pa-sec-m2), or less with openings gasketed or sealed;
b. Weather stripping has been added on openable windows and doors, and
c. Caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and fl oors, between wall-ceiling joints, between wall panels, at penetrations for plumbing,
electrical, and gas lines, and at other openings.
11
-
kg
The Peterson Real-Fyre® vent-free burner system has been certifi ed to function safely and reliably with emission by-products well within accepted safety and health standards. Your specifi c medical or physical condition may render you more sensitive to products created by burning natural or propane gas. If this is the case, you should open a window or otherwise increase ventilation.
5
MINIMUM CLEARANCES TO COMBUSTIBLES
42"
16"
If the vent-free burner system is installed in a factory built fi replace, follow the manufacturer’s guidelines for minimum clearances to combustibles.
In the absence of such guidelines, follow the instructions below:
Clearances to Combustible Construction:
Sidewalls
: 16" from side of fi replace opening (Fig. 6-1).
Ceiling: 42" from top of fi replace opening (Fig. 6-1). Flooring: See IN FRONT OF FIREPLACE section below. Mantel: See ABOVE THE FIREPLACE section below &
Fig. 6-1. Also see Fig. x-1, & x-2 on following page).
Note: Clearances to combustible construction
are those distances required to ensure that fi replace mantels, facings, walls, ceilings, and fl oorings will not catch fi re.
In most cases, these clearances should also be adequate to prevent any discoloration or warping due to heat. However, every gas burner installation presents a different and unique set of circumstances involving many variables beyond the control of the manufacturer. These include paint or fi nish composition, previous exposure to heat, methods and quality of construction, air fl ow patterns, glass doors, fans or blowers, etc.
Because of these variables, we cannot guarantee that heat warping or discoloration will never occur. The potential for heat warping or discoloration may exist no matter what item(s) you are burning in the fi replace, including wood.
Minimum clearances to
side walls and ceiling
Fig. 6-1
Side wall: 16" from side of fi replace opening. Ceiling: 42" from top of fi replace opening.
The dimensions in Fig.
6-1 are MINIMUM
CLEARANCES to maintain when you install this burner system. BOTH SIDES of the fi replace opening MUST BE AT LEAST 16" from any combustible sidewalls. The ceiling MUST BE at least 42" from the top of the fi replace opening.
IN FRONT OF THE FIREPLACE:
Be certain that combustible fl ooring material (i.e.: carpet, tile, etc.) is not too close to the vent-free unit. If the vent-free burner system is at fl oor level or less than 6" above the fl oor, there MUST be at least 12" (1 foot) of noncombustible material between the front of the fi replace and any combustible fl ooring.
ABOVE THE FIREPLACE:
To install the vent-free burner system, there must ALWAYS be noncombustible or heat resistant material immediately above the fi replace opening. Heat resistant materials (i.e., marble or slate) must be at least 5/8" thick. Sheet metal should not be installed onto combustible materials.
If you DO NOT install a fi replace hood, there MUST be at least 12" of noncombustible or heat resistant material immediately above the fi replace opening (see A in Fig. x-1 on the following page). If you DO install a fi replace hood, there MUST be at least 10" of noncombustible or heat resistant material immediately above the fi replace opening (see B in Fig. x-2 on the following page). If there is a wooden mantel, shelf, or other combustible projection above the fi replace, follow the information in the Figures on the next page.
EXAMPLE: If the fi replace has a combustible projection (mantel or shelf) 20" above the top of the fi rebox,
the maximum horizontal projection out from the face of the fi replace will be:
1. If a fi replace hood is not installed - 2.5" (see Fig. x-1 on the following page).
2. If a fi replace hood is installed ------ 10" (see Fig. x-2 on the following page).
A fi replace hood defl ects heat away from the fi replace face and mantel, reducing the potential for heat related warping or discoloration. The use of a fi replace hood is highly recommended.
IF YOU CANNOT MEET THESE MINIMUM CLEARANCES, YOU MUST OPERATE THE VENT-FREE
BURNER SYSTEM WITH THE CHIMNEY FLUE DAMPER OPEN.
6
MINIMUM CLEARANCES TO COMBUSTIBLES (Cont.)
IF YOU CANNOT MEET THESE MINIMUM CLEARANCES, YOU MUST OPERATE THE VENT-FREE GAS
BURNER SYSTEM WITH THE CHIMNEY FLUE DAMPER OPEN.
Mantel clearance without hood
34"
32"
30"
28"
25"
20"
12"
Any combustible material (mantel) must be within the shaded area as shown above
Fig. 7-1 Fig. 7-2
14" 12" 10"
8" 6"
2.5"
.75"
Firebox
* Standard Fireplace Hood with minimum 4" horizontal projection
Horizontal projection from face of fireplace
Fire resistant material
Top of firebox
Firebox
Mantel clearance with hood *
14" 12" 10"
8" 6"
2.5"
1.5"
12"
10"
15"
17"
BA
Fireplace hood with minimum 4" horizontal projection
20"
24"
22"
7
PRE-INSTALLATION AND FIREPLACE PREPARATION SAFETY
CAUTION: Installation and repair must be done by a qualifi ed professional installer.
Installer: Carefully read these instructions before installing this gas burner system. Be sure you understand
all safety precautions and warnings contained in this manual.
PRE-INSTALLATION AND FIREPLACE PREPARATION SAFETY GUIDELINES
A. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is NOT
CONVERTIBLE for use with other gasses.
B. CAUTION: If not installed, serviced, and used correctly per these instructions, this product can cause
serious personal injury, property damage, or loss of life.
C. WARNING: Before installing in a solid-fuel-burning fi replace, the chimney fl ue, damper, and fi rebox must
be thoroughly CLEANED of soot, creosote, ashes, and loose paint by a qualifi ed chimney cleaner. Some
fi replaces (especially older ones) may need repair prior to installing this appliance.
D. CHECK GAS TYPE (natural or L.P): The gas supply must be the same as stated on your burner system
rating plate. If gas supply is different, DO NOT INSTALL. Contact your dealer for immediate assistance.
E. Any outside air ducts and/or ash dumps located on the fl oor or walls of the fi replace must be permanently
sealed shut before the installation. Use a heat-resistant sealant. Do not seal the chimney fl ue damper.
F. INSUFFICIENT GAS PRESSURE WILL KEEP THE ODS (OXYGEN DEPLETION SENSOR) PILOT
FROM OPERATING PROPERLY. DO NOT USE IF GAS PRESSURE IS LOWER THAN THE MINIMUM REQUIREMENT.
G. The minimum inlet gas-supply pressure for purposes of input adjustment is 5" water column (w.c.) on natural
gas and 11" w.c. on L.P. gas. Insuffi cient gas pressure will affect proper operation of the ODS pilot. Do not
install this gas appliance if minimum pressure is not available. The maximum inlet gas-supply pressure is
10.5" w.c. on natural gas and 13" w.c. on L.P. gas. The L.P. source must be regulated. (Do not connect this appliance directly to an unregulated L.P. gas tank - this can cause an explosion.) Do not connect this appliance to a portable L.P. gas cylinder.
H. The gas piping system must be sized to provide minimum inlet pressure at the maximum fl ow rate
(BTU/hr). Undue pressure loss will occur if the pipe is too small, or the run is too long. Gas supply pipe must
1
be
/2" minimum interior diameter. If the gas line is longer than 20', a larger diameter line may be necessary.
Refer to the NFPA 54 guidelines for further details.
I. The minimum clearance from the fi replace opening to combustible materials on side walls and ceiling must
be maintained as outlined in MINIMUM CLEARANCE TO COMBUSTIBLES - WALLS AND CEILING.
J. At least 10"-12" of noncombustible or heat-resistant material is required above the fi replace. A fi replace
hood will be required to act as a heat defl ector in protecting combustible fi replace surrounds (facing and/or mantel) if certain minimum clearances cannot be met.
K. Be certain that combustible fl ooring material (i.e., carpet, tile, etc.) is not too close to this gas appliance. If
this appliance is at fl oor level or less than 6" above the fl oor, there must be at least 12" of noncombustible material between the base of the fi replace and any combustible fl ooring.
L. Input ratings shown in BTU per hour are for elevations up to 2,000 ft. For elevations above 2,000 ft., refer
to the National Fuel Gas Code or contact the Robert H. Peterson Company before installing this product.
M. This gas appliance and its main gas valve must be disconnected from the gas-supply piping system during
any pressure testing of that system at test pressures in excess of 1/2 psig.
N. This gas appliance must be isolated from the gas-supply piping system by closing the equipment shutoff
valve connected to the gas-supply line during any pressure testing of the gas-supply piping system at test pressures equal to or less than 1/2 psig.
O. Do not use this appliance if any part has been underwater. Immediately call a qualifi ed professional service
technician to inspect the appliance and to replace any part of the control system and any gas control that has been underwater.
WARNING
THIS APPLIANCE IS EQUIPPED FOR EITHER NATURAL OR PROPANE GAS.
FIELD CONVERSION IS NOT PERMITTED.
8
INSTALLATION SAFETY INFORMATION
INSTALLATION SAFETY GUIDELINES
A. Carefully inspect the burner and log cartons for shipping damage. If any parts are missing/damaged,
call your dealer. Do not attempt to install the appliance unless all parts are in good condition.
B. Correct installation of the glass or the ceramic refractory log set and proper placement and
installation of the burner assembly, including ember placement and Lava Granule placement, are imperative to safe operation of your set. Problems WILL occur if all items are not properly installed. Reference the INSTALLATION section, LOG PLACEMENT.
C. When installing in a wood-burning fi replace, center the appliance in the fi replace while making
certain that no part of the assembly protrudes (forward) beyond the face of the fi replace.
DO NOT PUSH THE UNIT ALL THE WAY TO THE BACK.
D. If you use Lava Granules, or glass or gems, for decorative use, do not allow these accessories
into or onto any part of the burner or on the logs. Lava Granules, or glass or gems used to accessorize the vent-free burner, should only be placed on the fl oor of the fi replace, in front of and to the sides of the burner, but away from the controls.
E. DO NOT PLACE logs or other accessories, such as wood chips, pine cones, or vermiculite, on
this appliance. These items will cause improper burning, sooting, and/or high levels of carbon monoxide. Additional logs and/or accessories may be placed around the burner system, as long as they do not interfere with the burning of your gas appliance.
F. Due to high temperatures, this appliance should be located out of traffi c and away from
furniture/draperies.
G. A fi replace screen must be in place when this gas appliance is in operation. Unless other
provisions for combustion air are provided, the screen shall have an opening(s) for introduction of combustion air.
H. Connecting directly to an unregulated L.P. tank can cause an explosion.
I. Special care is required if you are installing the unit into a SUNKEN FIREPLACE. You must raise
the fi replace fl oor to allow access to gas controls. This will ensure adequate airfl ow and guard against sooting. Raise the fi replace fl oor using noncombustible materials.
J. A vent-free room heater having an input rating of more than 10,000 BTU per hour shall not be
installed in a bedroom (ANSI Z21.11.2). If local codes allow, you may install a G8-xxR burner, having a rating of 9,500 BTU, in a bedroom. An unvented room heater having an input rating of more than 6,000 BTU per hour shall not be installed in a bathroom (ANSI Z21.11.2).
9
OPERATIONAL SAFETY INFORMATION
OPERATING YOUR UNVENTED GAS APPLIANCE SAFELY AND CORRECTLY
A. SOLID FUEL MUST NOT BE BURNED in a fi replace where this vent-free gas appliance
is installed.
B. GLASS DOORS MUST BE FULLY OPEN when this vent-free gas appliance is operating.
This appliance MUST NOT BE ON if glass doors are closed, as it can lead to sooting, burner outages, and possibly explosion, causing damage or injury.
C. WARNING: DO NOT ALLOW DRAFTS INTO OR AROUND THE FIREPLACE. CLOSE
(SHUT) HEATING AND AIR CONDITIONING VENTS, RETURNS, AND OUTSIDE AIR VENTS. DO NOT OPERATE FANS (WINDOW FANS, CEILING FANS, FLOOR FANS), WHICH MAY ALTER FLAME PATTERNS. Sooting, excess carbon monoxide, or ODS
pilot outages may occur due to drafts.
D. WARNING: DO NOT USE A BLOWER INSERT, HEAT EXCHANGER INSERT, or any
other accessory that is not specifi cally certifi ed for use with this vent-free gas appliance.
E. Make sure there is adequate combustion and ventilation air when this gas appliance is
operating. You may need to crack the damper or open a window slightly.
F. THIS APPLIANCE MUST BE MAINTAINED IN A WELL-CLEANED CONDITION AT ALL
TIMES. REGULAR (AT LEAST ONCE PER YEAR) CLEANING OF THE BURNER AND ODS PILOT IS REQUIRED BY A QUALIFIED PROFESSIONAL SERVICE TECHNICIAN.
G. To light this appliance, it may be necessary to purge the unit for longer than one minute
after long periods of non-use.
H. If you operate this vent-free gas appliance fueled by L.P., operating characteristics may
vary as the fuel in the tank approaches empty (less than 1/4 full). Sooting and other increases in combustion by-products will occur. Turn off the appliance, refi ll the L.P. tank, and have the burners cleaned.
I. During manufacturing, various parts of this unit are treated with oils or paints. Though not
harmful, they may produce annoying smoke and smells as they are burned off during initial operation. This is a normal occurrence. Initial break-in period should last four to six hours; maximum ventilation should be provided by opening windows, doors, or chimney fl ue.
J. Keep the area around your gas appliance clear of combustible materials, gasoline, and any
other fl ammable vapors/liquids. Provide adequate clearance for servicing and operation. Be especially cautious if this gas appliance is installed in a basement or converted garage.
K. Do not place clothing or any fl ammable material on or near your vent-free gas appliance.
Matches, paper, garbage, or any other material must not be thrown on top of the logs , burner, or into the fl ame.
L. Young children should be carefully supervised when in the same room with this
appliance.
M. Children and adults should be alerted to the hazard of high surface temperatures and should
stay away to avoid burns or clothing ignition.
10
OPERATIONAL SAFETY INFORMATION (Cont.)
OPERATING YOUR UNVENTED GAS APPLIANCE SAFELY AND CORRECTLY
N. This appliance is intended for supplemental heating, and is not to be used as a
primary heating source. Water vapor produced by vent-free burner systems can create
moisture problems in a home when operated for extended periods of time. If condensation begins to occur, open your damper or a window.
As a supplemental zone heater, this set should not be used more than six continuous hours per day or more than 40 hours per week. More frequent use indicates that this unit is being used as a primary heat source. The higher presence of carbon monoxide generated by this amount of use can be considered unsafe.
O. If the gas quality is poor or pressure low, your ODS pilot may not stay lit, the burners
may produce soot, or the unit may backfi re. Contact your local gas supplier immediately.
P. This appliance is designed for adults to be present while in operation. Do not leave this
unit burning when unattended or while sleeping. This is an attended appliance.
Q. WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result
in sooting and property damage.
R. WARNING: All previously applied loose material, such as embers, must be removed
prior to reapplication. All replacement loose material must be purchased from the original appliance manufacturer.
S. Unusually tight construction is defi ned as:
a. Walls and ceilings exposed to the outside atmosphere have a continuous water vapor
retarder with a rating of 1 perm (6x1011 kg per pa-sec-m2) or less with openings that are sealed or use gaskets;
b. Weather stripping has been added on openable windows and doors; AND
c. Caulking or sealants are applied to areas such as joints around window and door
frames; between sole plates and fl oors; between wall-ceiling joints; between wall panels; at penetrations for plumbing, electrical, and gas lines; and at other openings.
CLEANING AND SERVICING IMPORTANT INFORMATION
It is imperative that you maintain your unvented gas appliance by having it cleaned and serviced regularly. A qualifi ed professional service technician shall inspect and service this unit at least annually. (Read and follow the CLEANING AND SERVICING sections for details.)
Failure to provide reasonable and necessary maintenance as outlined in the owner’s manual will cause your appliance to malfunction and will void your warranty.
11
EVENING FYRE LOGS - PARTS LIST
Log sets are purchased and packaged separately. Styles and sizes will vary depending upon the log set ordered.
WARNING: Failure to position these parts in accordance with these instructions, or failure to use only parts specifi cally
approved with this unvented gas log set, may result in property damage or personal injury.
EVENING FYRE (EFV) LOG SET (7 PIECE)
Front view
EFV-24 24" EVENING FYRE LOG SET
ITEM PART DESCRIPTION NO. NO.
1. EFVL-20BR-1 Bottom rear log
2. EFVL-24BF-2 Bottom front log
3. EFVL-12T Middle left log
4. EFVL-13T Middle center log
5. EFVL-11TR Middle right log
6. EFVL-13TY Top left log
7. EFVL-10T Top center log
8. CHK-6 Decorative wood chip
9. CHK-7 Decorative wood chip
Top view
2
6
Side view
1
3
8
Note: For both set sizes, each log is numbered to aid exact placement, giving the correct spacing for proper
performance of the gas log set (see LOG PLACEMENT in INSTALLATION SECTION).
EFV-30 30" EVENING FYRE LOG SET
9
4
(Photos not to scale)
7
1
ITEM PART DESCRIPTION NO. NO.
1. EFVL-24BR-1 Bottom rear log
2. EFVL-30BF-2 Bottom front log
8. CHK-8 Decorative wood chip
9. CHK-9 Decorative wood chip
30
" log set contains same top logs and wood
chunks as the 24" set (Items 3,4,5,6, & 7 above)
2
8
9
5
12
EVENING SPLIT LOGS - PARTS LIST
8
9
Log sets are purchased and packaged separately. Styles and sizes will vary depending upon the log set ordered.
WARNING: Failure to position these parts in accordance with these instructions, or failure to use only parts specifi cally
approved with this unvented gas log set, may result in property damage or personal injury.
EVENING FYRE SPLIT (ESV) LOG SET (7 PIECE)
Front view
24" LOG SET
ESV-24 24" EVENING FYRE SPLIT LOG SET
Top view
Side view
ITEM PART DESCRIPTION NO. NO.
1. ESVL-20BR Bottom rear log
2. ESVL-24BF-2 Bottom front log
3. ESVL-9T Middle left log
4. ESVL-10TL Middle right stripped log
5. ESVL-11T Middle center ripped log
6. ESVL-12TY Top right 'Y' log
7. ESVL-8T Top right knotted log
8. CHK-6 Decorative wood chip
9. CHK-7 Decorative wood chip
Contact your local Real-Fyre® dealer for parts and accessories.
8
Note: For both set sizes, each log is numbered to aid exact placement, giving the correct spacing for proper
performance of the gas log set (see LOG PLACEMENT in INSTALLATION SECTION).
9
1
5
6
4
3
(Photos not to scale)
7
2
ESV-30 30" EVENING FYRE SPLIT LOG SET
1
ITEM DESCRIPTION NO.
1. ESVL-24BR Bottom rear log
2. ESVL-30BF-2 Bottom front log
8. CHK-8 Decorative wood chip
9. CHK-9 Decorative wood chip
" log set contains same top logs and wood
30 chunks as the 24
" set (Items 3,4,5,6, & 7 above).
2
8
9
13
EVENING FYRE CHARRED LOGS - PARTS LIST
9
Log sets are purchased and packaged separately. Styles and sizes will vary depending upon the log set ordered.
WARNING: Failure to position these parts in accordance with these instructions, or failure to use only parts specifi cally
approved with this unvented gas log set, may result in property damage or personal injury.
EVENING FYRE CHARRED (EFV) LOG SET (7 PIECE)
ECV-24 24" EVENING FYRE CHARRED LOG SET
ITEM PART DESCRIPTION NO. NO.
1. ECVL-20BR Bottom rear log
2. ECVL-24BF-2 Bottom front log
3. ECVL-12T Middle left log
4. ECVL-13T Middle center log
5. ECVL-11TR Middle right log
6. ECVL-13TY Top left log
7. ECVL-10T Top center log
8. CHK-6 Decorative wood chip
9. CHK-7 Decorative wood chip
3
1
2
5
4
8
9
6
7
(Photos not to scale)
Note: For both set sizes, each log is numbered to aid exact placement, giving the correct spacing for proper
performance of the gas log set (see LOG PLACEMENT in INSTALLATION SECTION).
ECV-30 30" EVENING FYRE CHARRED LOG SET
ITEM PART DESCRIPTION NO. NO.
1. ECVL-24BR Bottom rear log
2. ECVL-30BF-2 Bottom front log
8. CHK-8 Decorative wood chip
9. CHK-9 Decorative wood chip
30
" log set contains same top logs and wood
chunks as the 24" set (Items 3,4,5,6, & 7 above)
8
1
2
9
14
8
BURNER PARTS
G18-24/30-15(M)(P)
Remote kit with remote
instructions included
Contact your local Real-Fyre® dealer for parts and accessories.
Rear
11
12
13
14
9
7
2
10
ITEM DESCRIPTION NO.
1. Grate assembly
2. Valve assembly (natural) Valve assembly (L.P.)
3. Piezo ignitor wire
4. ON/OFF/PILOT ignitor knob
5. Main burner ON/OFF switch
6. Ember burner
7. Main burner
8. Remote kit (optional)
4
3
Front
1
6
5
Note: Photos not to scale
ITEM DESCRIPTION NO.
9. ODS pilot (natural) or ODS pilot (L.P.)
10. Connector kit, 30"
11. Glowing Embers
12. Bryte Coals
13. Lava-Fyre Granules
14. Damper clamp (for use only when burner used as a vented appliance)
TM
TM
15
BURNER PARTS LIST FOR MANUAL VALVE
9
G18-24/30(P)
12
8
9
9
10
11
13
6
7
REAR
2
1
4
3
5
Front
ITEM DESCRIPTION NO.
1. Grate assembly
2. Valve assembly (natural) or Valve assembly (L.P.)
3. Ember burner
4. Piezo ignitor
5. Control knob
6. ODS pilot (natural) or ODS pilot (L.P.)
Note: Photos not to scale
ITEM DESCRIPTION NO.
7. Main burner
8. Connector kit, 30"
9. Glowing Embers
10. Bryte Coals
11. Lava-Fyre Granules
12. Piezo ignitor wire
13. Damper clamp (for use only when burner used as a vented appliance)
Contact your local Real-Fyre® dealer for parts and accessories.
TM
TM
16
BURNER PARTS (Cont.)
G18-24/30-12(M)(P)
14
Remote kit with remote
instructions included
7
8
13
9
12
5
4
Rear
6
11
2
Front
ITEM DESCRIPTION NO.
1. Grate assembly
2. Valve assembly (natural) Valve assembly (L.P.)
3. Ember burner
4. ODS pilot (natural) ODS pilot (L.P.)
5. Main burner
6. Connector kit, 30
7. Glowing Embers
"
10
3
Contact your local Real-Fyre® dealer for parts and accessories.
Note: Photos not to scale
ITEM DESCRIPTION NO.
8. Bryte Coals
9. Lava-Fyre Granules
10. ON/OFF switch
11. Piezo ignitor
12. Piezo wire
13. Damper clamp (for use only when burner used as a vented appliance)
14. Remote kit (optional)
TM
TM
1
17
BURNER PARTS (Cont.)
Contact your local Real-Fyre® dealer for parts and accessories.
Note: Photos not to scale
13
8
G18-24/30-01V(P)
9
10
5
Rear
6
11
AA battery compartment (on side)
Front
3
1
7
12
4
2
9 volt battery compartment (at rear)
ITEM DESCRIPTION NO.
1. Grate assembly
2. 01 series electronic valve assembly with built in receiver
3. Main burner
4. Ember burner
5. ODS pilot (natural) or ODS pilot (L.P.)
6. Gas connector
18
ITEM DESCRIPTION NO.
7. Remote handset (supplied)
8. Glowing Embers
9. Bryte Coals
10. Lava-Fyre Granules
11. AA batteries (4) - (see inset above)
12. 9-volt battery (1) - (see inset above)
13. Damper clamp (for use only when burner used as a vented appliance)
TM
TM
WHEN USED AS A VENTED DECORATIVE APPLIANCE (PER ANSI Z21.60b-2004)
This appliance is for installation in a solid-fuel-burning fi replace (masonry fi replace or manufactured fi replace)
with a working fl ue and constructed of noncombustible material.
These gas logs may be installed as vented decorative log sets in compliance with ANSI Z21.60b-2004 and National Fuel Gas Code, Section 6.6. The minimum permanent free opening of the fi replace chimney or chimney damper must be met per the Chimney Vent Opening Table on pg 3 of this manual. Chimney damper must be fi xed in a manner to maintain permanent free opening at all times. To accomplish this, install a screw or bolt in the edge of the damper to prevent closing, or drill holes in the damper or remove the damper.
CONNECTING THE GAS TO THE BURNER SYSTEM
BEFORE PROCEEDING, CAREFULLY READ ALL OF THE IMPORTANT SAFETY INFORMATION
CONTAINED IN THIS OWNER’S MANUAL, INCLUDING:
A. Pre-Installation and Fireplace Preparation Safety Guidelines B. Ventilation and Confi ned Space Information C. Installation Safety Guidelines
IMPORTANT
Be sure you have read and understand all safety precautions and warnings
contained in this manual.
L.P.
Note: To install the unvented gas log set, the fi replace must have a gas-supply line that has been
installed by a qualifi ed professional service technician in accordance with all local codes.
Refer to the PARTS LIST when installing the unvented gas log set.
Tools Required:
1. Adjustable open-ended wrench
2. Pliers
3. L.P. gas-resistant pipe compound or Tefl on tape
4. Soapy water solution and brush for leak detection
5. Standard screwdriver
6. Manometer (for checking gas pressure)
CHECK GAS TYPE (natural or L.P.). The gas supply must be the same as stated on the gas log set
rating plate. If the gas supply is different, DO NOT INSTALL. Contact the dealer for immediate
assistance.
WARNING
Do not connect this appliance directly to a high-pressure natural gas line or an unregulated L.P. tank.
Refer to the PARTS LIST when installing the unvented gas log set.
1. MAKE SURE THE FIREPLACE GAS SUPPLY IS TURNED OFF.
2. Center the burner assembly in the fi replace. Make certain that no part of the assembly protrudes beyond the
face of the fi replace.
3. Attach the large adapter fi tting of the fl ex connec tor kit to the fi replace gas-supply line using pipe compound resistant to L.P. gas or Tefl on tape. Tighten the connection. Connect one end of fl ex connector to the large adapter and the other end to the adapter on the valve assembly.
LEAK TESTING
Make sure that the control valve on the burner system is in the OFF position. Carefully turn on the gas to the fi replace and leak test at all connections with a soapy water solution (equal parts liquid detergent and water). If bubbles appear, a leak is present. Turn off the gas and tighten all connections, then turn on the gas and repeat the leak test. Repeat until no leaks are detected.
NEVER USE A FLAME TO CHECK FOR GAS LEAKS.
19
INSTALLATION
Valve switch set to I
Flame control turned ON
IMPORTANT
For all valves, the air MUST be purged from the gas line before the ODS pilot will light properly. The time taken to do this will depend on the length of gas line from the meter to the unit and the length of time since the unit or gas line was last used (in the case of non-use during warm weather, for example). It may take from 3-15 minutes before all the air is purged and the ODS pilot will light properly. This is done using different methods, depending on which
valve is fi tted to the unit. Follow the LIGHTING INSTRUCTIONS in this manual for the specifi c valve type.
A. G18-24/30-01V(P) - Hold down control knob at PILOT (see Fig. 20-4). B. G18-24/30-15(M)(P) - Hold in control knob at PILOT (see Fig. 20-3).
CONTROL SETTINGS
We recommend that before you install the log set, you familiarize yourself with the control valve layout. This will help you to be confi dent operating the log set when fully installed. See the fi gures below for typical control positions.
OFF
Manual gas valve
operating positions
OFF PILOT ON/HIGH ON/LOW
Fig. 20-1
12 series remote-capable gas valve
operating positions
OFF PILOT ON
Read setting here
Fig. 20-2
15 series remote-capable gas valve
operating positions
Valve switch set to O
Flame control turned OFF
PILOT ON
Valve switch set to I
Flame control turned OFF
ON
OFF IGNITION PILOT ON
Fig. 20-3
Fig. 20-4
20
INSTALLATION (Cont.)
IMPORTANT
Check the gas pressure with the unvented gas log set burning and the control set to HIGH.
The gas log set and its main gas valve must be disconnected from the gas-supply piping system during any pressure testing of that system at test pressures in excess of gas log set must be isolated from the gas-supply piping system by closing its equipment shut­off valve during any pressure testing of the gas-supply piping system at test pressures equal to or less than
1
/
psig (3.5 kPa). This is accomplished by closing the gas-supply line valve.
2
CHECKING GAS PRESSURE
1
/
psig (3.5 kPa). The
2
Remote-capable safety pilot valve (15 series) (Fig. 21-1)
Check the valve regulator pressure at the pressure inlet point. Turn the inlet screw counterclockwise 2 or 3 turns and then place the tubing of the pressure gauge over the pressure inlet point. (The test “inlet” tap is farthest to the gas-supply inlet.) After taking the pressure reading, turn the inlet screw clockwise fi rmly to reseal. Do not over-torque. Check for gas leaks.
Fig. 21-1
Inlet
Outlet
The unvented burner system will need to be propped up to allow access to the pressure inlet and outlet points on the bottom side of the valve.
Manual safety pilot valve (Fig. 21-2)
The pressure regulator is preset at the factory and locked to discourage tampering. If the pressure is not as specifi ed, replace the regulator with the correct part from the PARTS LIST in this manual. To check
1
/
the pressure, remove
" pressure tap screw plug,
8
located on the side of the regulator body. Install fi tting and tubing of pressure gauge. With the unit operating, take the pressure reading. Reinstall the pressure tap screw and check for leaks when done.
Regulator
Fig. 21-2
Pressure tap plug
Note: Gas pressure should be checked after
connecting the gas and prior to any further installation.
GAS PRESSURE SPECIFICATIONS
NATURAL GAS
MANUAL PRESSURE MILLIVOLT PRESSURE
Regulator pressure reading: 3.5" w.c. Outlet pressure reading:
(Flame adjustment on high)
Gas inlet pressure: Max. 10.5
" w.c.
Min. 5
" w.c.
Inlet pressure reading Max. 10.5" w.c.
L.P. GAS
MANUAL PRESSURE MILLIVOLT PRESSURE
Regulator pressure reading: 10" w.c. Outlet pressure reading:
(Flame adjustment on high)
Gas inlet pressure: Max. 13" w.c.
Min. 11
" w.c.
Inlet pressure reading Max. 13
21
3.5" w.c.
Min. 5" w.c.
10" w.c.
" w.c.
Min. 11" w.c.
INSTALLATION (Cont.)
LAVA-FYRE GRANULESTM PLACEMENT
Lava-Fyre GranulesTM are provided as an aesthetic enhancement to the G18 unvented gas log set.
Spread the granules (see Parts List) on the fl oor of the fi rebox around the front and the sides of the unvented gas log set.
BE SURE THAT NO GRANULES ENTER THE MAIN BURNER OR INTERFERE WITH THE BURNING OF THE LOG SET.
GLOWING EMBER PLACEMENT
The Glowing Embers are supplied in a single bag (Fig. 22-1). It is important that the embers be used in the designated application and that no additional embers be added. Open the bag and spread the embers loosely
along the entire length of the ember burner (Fig. 22-3) from left to right on the burner and on the vertical portion of the ember burner. Break up any clumps that may have developed during shipment, and make sure the embers are spread evenly over the entire area. Bryte CoalsTM are placed over the glowing embers,
also spreading out evenly (Figs. 22-2, 22-3). Failure to follow these instructions will result in unsafe operation.
Fig. 22-1
Fig. 22-2
Important: Do not add any additional embers or Bryte CoalsTM to this log set. Any additional embers
may cause unsafe operation.
WARNING
All previously applied loose material, such as embers, must be removed prior to reapplication. All
replacement loose material must be purchased from the original appliance manufacturer.
WARNING: Failure to position the parts in accordance with these diagrams, or failure to use only parts
specifi cally approved with this log set, may result in property damage or personal injury.
Fig. 22-3
22
INSTALLATION (Cont.)
3--
EVENING FYRE / EVENING FYRE CHARRED LOG PLACEMENT
Log placement is critical to ensure stability of the logs and proper performance of the Real-Fyre® gas log set. Be sure to follow the log placement instructions carefully! (Reference the appropriate LOGS PARTS LIST.)
®
1. Each log in the Real-Fyre Set the rear log at the back of the burner. Slide it forward so that the rear of the main burner bracket fi ts into the two (2) locating grooves in the front face of the log. Align the bottom of the front log with the corresponding holes found in the burner. (See Fig. 23-1.)
2. Position the middle logs (Logs #3, #4, and #5) on top of the bottom logs. Locate the logs so that each log rests in the corresponding slots on the bottom front log and bottom rear log (see Fig. 23-2).
unvented gas log set is numbered to aid in the log placement procedures.
(Evening Fyre shown)
A
1
Ensure notches in face of
REAR log slide over rear
of bracket
2
AA
Fig. 23-1
3. Position the top left log (Log #6) on the top of the middle logs # 3 and #4, and bottom front log. Locate
the top center log (Log #7) on top of Log #6 and Log #4. The logs should rest in the corresponding slots. (See Fig. 23-3).
Fig. 23-3
4
3
Fig. 23-2
5
6
6
ig. 232
7
7
After setting the logs into position as described above, ensure each is properly and fi rmly seated. The unvented gas log set will not function as intended if the logs are not correctly positioned. When placed properly, the fl ames will not strike any portion of logs #3, 4, 5, 6, or 7. Periodically check the positioning of all logs to ensure proper log placement and stability. If any fl ame is striking any of the logs, recheck log placement. Adjust to conform with instructions. There should be no fl ame touching these logs.
CAUTION: BURN HAZARD. Logs will remain hot for some time after use. You must maintain the
log layout as shown to ensure proper operation of the log set. If you need to reposition any log to maintain the proper layout, use heat-resistant gloves or allow logs adequate time to cool before handling.
WOOD CHIP PLACEMENT
The decorative wood chips provided with the log set are for aesthetics only and do not affect operation of the G18 series unvented gas log set. The wood chip with the circular design should be placed in front of the valve, with at least a 1/2 inch between it and the valve. The other wood chip should be placed on the opposite side (see Fig. 23-4).
Note: The wood chip may be HOT during and directly
after operation of the gas log set. Do not place the wood chip on or in the log set.
Wood chip (circular design)
Fig. 23-4
Wood chip
23
INSTALLATION (Cont.)
EVENING FYRE SPLIT LOG PLACEMENT
Log placement is critical to ensure stability of the logs and proper performance of the Real-Fyre® gas log set. Be sure to follow the log placement instructions carefully! (Reference the appropriate LOGS PARTS LIST.)
1. Each log in the Real-Fyre the rear log at the back of the burner. Slide it forward so that the rear of the main burner bracket fi ts into the two (2) locating grooves in the front face of the log. Align the bottom of the front log with the corresponding holes found in the burner. (See Fig. 24-1.)
2. Position the middle logs (Logs #3, #4 and #5) into the appropriate grooves on the bottom logs as shown in Fig. 24-2.
®
unvented gas log set is numbered to aid in the log placement procedures. Set
A
1
Ensure notches in face of
REAR log slide over rear
of bracket
2
A
Fig. 24-1
3. Position the two top logs (Logs #6 and #7) into the grooves atop logs #3, #4, and #5 as shown in Fig. 24-3.
Fig. 24-2
Fig. 24-3
4
5
7
6
3
24" log set shown
Each log must be properly and fi rmly situated. The unvented gas log set will not function as intended if the logs are not correctly positioned. When placed properly, the fl ames will not strike any portion of logs #3, 4, 5, 6, or 7. Periodically check the positioning of all logs to ensure proper log placement and stability. If any fl ame is striking any of the logs, recheck log placement. Adjust to conform with instructions. There should be no fl ame touching these logs.
CAUTION: BURN HAZARD. Logs will remain hot for some time after use. You must maintain the
log layout as shown to ensure proper operation of the log set. If you need to reposition any log to maintain the proper layout, use heat-resistant gloves or allow logs adequate time to cool before handling.
Place the wood chips as instructed and shown on the bottom of the previous page.
24
INSTALLATION (Cont.)
DAMPER CLAMP INSTRUCTIONS (IF APPLICABLE)
The damper clamp with hex bolt (Fig. 25-1) is provided as a means to prevent full closure of the damper blade. The clamp is easily attached to most damper blades with pliers or a wrench, and must be permanently installed. The clamp is designed to prevent accidental closure of the damper when installed as illustrated ( clamp not fi t, or fail to provide the permanent vent opening specifi ed in Table 3-1, have a permanent stop installed, remove the damper blade, or have the damper cut to provide the minimum permanent opening required.
Fig. 25-2 and Fig. 25-3). Should the
Damper clamp
Set screw
Fig. 25-1
Open
Fig. 25-2 Fig. 25-3
Closed
CLEANING AND SERVICING SAFETY INFORMATION
Note: Regular cleaning and servicing will be necessary to ensure proper ODS pilot operation and proper burn
characteristics.
A. Always shut off the gas to the unvented gas log set while performing service work.
B. Allow the unvented gas log set to cool before servicing.
C. Installation and repair must be done by an NFI Certifi ed or other qualifi ed professional service
technician. The gas log set should be inspected regularly to prevent burner shutdown, sooting, odors, etc. This unit must be inspected and cleaned annually by a qualifi ed professional service technician. It must be checked for clean burning operation and proper ODS pilot appearance, with the correct tools to service this unit. More frequent cleaning may be required. Excessive lint can build up on this unit from
carpeting, bedding material, pet hairs, or other particles in the air. It is critical that all control components, burners, and circulating air passageways be kept clean and free of all obstructions. The ODS pilot is especially sensitive to a dirty environment and will not function properly if dirty. Make certain all air openings are clean and free of obstructions, including:
1. The air intake openings on the ODS pilot assembly.
2. The ODS pilot opening.
3. The air shutters on both the front/bottom ember burner and the rear/top main burner.
4. The fl ash tube and its corresponding carryover ports.
Obstructions in or around the fl ash tube may result
in the ember burner not lighting and/or an intermittent popping noise from the fl ash tube.
WARNING: Failure to keep the primary air openings of the burner(s) clean may result in sooting and property
damage.
5. All of the ports on both the front/bottom ember burner and the rear/top main burner. (See the CLEANING AND SERVICING section.)
D. Any safety screen or guard removed for servicing must be replaced prior to operating this gas log
set.
/
" (minimum)
2
1
/
inch away from burner controls to avoid
2
25-5).
Fig. 25-6
ODS pilot opening
ODS pilot
Air intake openings
(on each side)
E. Decorative wood chip (if included) must be placed at least a
damaging the controls by overheating due to heat refl ection (see Fig.
Main burner
ports
Gas valve
ODS pilot (in rear)
Fig. 25-4
Flash tube
Carryover port location (for fl ash tube)
Ember burner
ports
1
Fig. 25-5
25
CLEANING AND SERVICING
Only limited cleaning will be required under normal use of the unvented gas log set.
TO CLEAN THE LOG SET
1. Remove the log set and embers. Use a vacuum cleaner to remove loose
particles from all surfaces of the log set. Do not use cleaning fl uids.
2. Dust the grate, the assembly, and the burners. Using a compressed air duster (commonly available at computer, electronic, or offi ce supply
ODS pilot opening
stores); blow through the fl ash tube, its corresponding carry over port, and all of the burner ports. See Fig. 25-4 on the previous page for locations.
3. Reinstall the log set and embers as instructed in this manual.
If, after a period of use, the fl ames start to exhibit unusual shapes and behavior, or the burners fail to ignite smoothly, the burner ports may require some cleaning. If this happens, it is preferable to contact the nearest dealer to get the unvented gas log set serviced.
Do not remove the rating plates or the warning tags. These are an integral safety and identifi cation component of this appliance.
During periods of heavy use, inspect the unvented gas log set frequently for evidence of sooting. If sooting is present, discontinue use until the source of sooting is corrected.
ODS pilot gas line connects here
Air intake openings
(on each side)
Fig. 26-1
CLEANING AND SERVICING THE ODS PILOT
Periodic cleaning and maintenance of the unvented gas log set is recommended to ensure that the log set operates properly. Cleaning of the ODS pilot system is an important part of the maintenance program.
This ODS pilot cleaning procedure must be performed by a qualifi ed professional service technician familiar with the specifi c characteristics of the log set.
1. Turn the unvented gas log set to the OFF position and allow it to cool. Inspect the ODS pilot area (see Fig. 26-1)
for any visual contamination or debris (usually lint, hair, spider webs, or small insects). Lightly brush off all external surfaces while vacuuming loosened debris from the ODS pilot opening. Be careful not to brush
any foreign material into the ODS pilot opening.
2. Clean out the air intake openings (see Fig. 26-1) by lightly brushing around the openings while vacuuming.
Note: It is very important that the air intake openings be kept clear of debris. Should the openings become
blocked, the ODS pilot system will not operate properly.
3. Light the ODS pilot according to the relevant LIGHTING INSTRUCTIONS page. Periodically verify the ODS pilot fl ame appears as shown in the CHECKING THE ODS PILOT FLAME APPEARANCE section.
4. If the ODS pilot fl ame does not burn as indicated in the instructions, extinguish the ODS pilot by turning the valve to the full OFF position. Using a compressed air duster, insert the fl exible nozzle through the air intake openings, ensuring that the nozzle is pointed toward the ODS pilot opening (see Fig. 26-1). Blow air through the intake openings to clear out any debris that may be in the system.
5. Relight the ODS pilot and inspect it to be sure it is burning as shown in the instructions. If not, extinguish the
1
/
ODS pilot and turn off the gas supply to the gas log set. Using an adjustable or a
" wrench, disconnect
4
the ODS pilot gas line (see Fig. 26-1) from the valve.
6. Insert the fl exible nozzle of the compressed air duster and blow air into the input end of the ODS pilot gas line to remove any blockages. Do not blow air directly into the ODS pilot opening. Blow air in the direction
of the gas fl ow.
7. Reinstall the ODS pilot gas line and check for leaks.
8. Light the ODS pilot to make sure it is operating properly (see LIGHTING INSTRUCTIONS).
9. If the ODS pilot still does not operate properly, the ODS pilot may need to be replaced with the same model
as the one on the unvented burner.
26
OPERATING THE UNVENTED GAS LOG SET
Observe the fl ames. The main burner fl ames should be blue at the base and a combination of blue/yellow at the body and at the tips. They should be 5" to 8" above the logs, with the center fl ame being the tallest (see Fig. 27-1). Front fl ames in the ember burner should be
Every Real-Fyre unvented gas log set leaves the factory tested and quality checked to ensure that it has been manufactured to the strict specifi cations to which it was submitted and approved for certifi cation. This check includes an operational test to ensure both satisfactory combustion and operation.
Each installation site for any unvented appliance presents its own unique combustion environment. Specifi c factors such as weather-tightness of the home, size of the room in which the log set is installed, central heating, ceiling fans, altitude, drafts, pet hair, carpet lint, dryer lint, the size of the fi replace, paint or soot inside the fi replace, etc. all have an infl uence on the proper operation of an unvented appliance and its ODS pilot system. A normally operating unvented log set will demonstrate the following characteristics:
• A lively, realistic fl ame and front ember glow. The fl ame will be blue/yellow on the front burner and on the rear burner.
• Clean-burning combustion that will produce no soot or smoke after normal break-in.
• Production of no odor, other than normal odors associated with the combustion of L.P. or natural gas.
• Production of water vapor. Water vapor helps to increase indoor humidity, which may be benefi cial during the dry heating season.
1
/4" above the embers.
Fig. 27-1
If you operate the unvented gas log set fueled by L.P. gas, operating characteristics may vary as the fuel in the
1
tank approaches empty (less than
/4 full). Sooting and other increases in combustion by-products will occur.
Turn off the log set and refi ll the L.P. tank.
CHECKING THE ODS PILOT FLAME APPEARANCE
WARNING: NO ADJUSTMENTS ARE TO BE MADE TO THE ODS PILOT SYSTEM. TAMPERING WITH
THIS SYSTEM CAN BE EXTREMELY HAZARDOUS.
When installing the burner assembly, it is important to visually check the ODS pilot fl ame and the burner fl ames.
1. The ODS pilot fl ame must be present when the burner is operating. The fl ame should touch the top of the thermocouple tip (Fig. 27-2 and Fig. 27-4).
2. If the ODS pilot fl ame does not touch the top of the thermocouple tip, then the main burner will not function properly (see Fig. 27-3 and Fig. 27-5 for incorrect ODS pilot fl ame).
3. With the burners off and the ODS pilot fl ame off, and the assembly cool, check the burner assembly, air intake openings on the ODS pilot, and air shutter openings on the burner for any blockages that could affect the operation of the ODS pilot fl ame.
ODS Pilot for Manual, 01, and 15 valve
(NG shown)
ODS Pilot for 12 valve
(NG shown)
Correct ODS pilot fl ame
Fig. 27-2
Incorrect ODS pilot fl ame
Fig. 27-3
27
Correct ODS pilot fl ame
Fig. 27-4
Incorrect ODS pilot fl ame
Fig. 27-5
NOTES PAGE
Please use this page to record any information that you may want to have at hand.
28
LIGHTING INSTRUCTIONS - SERIES 15 VALVE
FOR YOUR SAFETY, READ BEFORE LIGHTING
WARNING
If you do not follow these instructions exactly, a fi re or explosion may result, causing property
damage, personal injury, or loss of life.
Do not use this appliance if any part has been underwater. Immediately call for a qualifi ed professional service technician to inspect the appliance and to replace any part of the control system and any gas control that has been underwater.
The Real-Fyre® burner system has an ODS pilot. When starting the ODS pilot, follow these instructions exactly.
BEFORE LIGHTING, smell all around the gas burner system area for gas. Be sure to smell next to the fl oor, as some gas is heavier than air and will settle on the fl oor. IF YOU SMELL GAS, FOLLOW THE INSTRUCTIONS ON P. 1.
Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it. Call a qualifi ed professional service technician. Force or attempted repair may result in fi re or explosion.
LIGHTING THE ODS PILOT
1. Turn the ignitor control knob (Fig. 29-1) on the burner
control valve assembly to the side of the burner pan counterclockwise so that the narrowing part of the knob moves from the OFF position, slightly toward IGN, until reaching the stop.
2. Press the ignitor control knob in and hold in for fi ve seconds (only ODS pilot gas will fl ow).
3. Continue pressing in while turning the ignitor control knob further counterclockwise toward the PILOT position, until you hear a click. The click is an indication that the piezo ignitor has been activated.
Note: If the spark from the piezo ignitor does not light
the ODS pilot, repeat steps 2 & 3 until the ODS pilot lights.
4. Continue to hold the ignitor control knob in the PILOT position for 30 seconds after the ODS pilot has been lit to allow the thermocouple to detect the ODS pilot fl ame.
Note: The ODS pilot fl ame should always be present
when the burner system is in operation, and should just envelop the tip of the thermocouple.
ADJUSTING THE FLAME HEIGHT
SHUTTING OFF THE ODS PILOT
If you do not plan on using your burner system for an extended period, you may elect to extinguish the ODS pilot. To do this, rotate the fl ame-height control knob to the OFF position and then rotate the ignitor control knob to the OFF position (Fig. 29-1).
Important: When shutting your burner down, be sure
IGNITING THE MAIN BURNER
1. When the ODS pilot fl ame is stable, release the ignitor
control knob and turn counterclockwise to the ON position to enable the main burner.
2. Turn the flame-height control knob (Fig. 29-3)
counterclockwise
to the fully ON position
If this unit was shipped with a remote, or if a remote system was installed later, read and follow the separate remote instructions to operate the burner remotely.
OFF IGNITION PILOT ON
(Fig. 29-4) to ignite the burner at maximum BTU.
After the main burner ignites, adjust the fl ame height as indicated below.
1. To adjust the fl ame, turn the fl ame-height control knob (Fig. 29-3) counterclockwise to increase the flame height, or clockwise to decrease the fl ame height, until the fl ames have the desired characteristics.
2. When you are fi nished enjoying your fi re, turn the fl ame-height control knob to OFF. The ODS pilot will remain lit. The burner system can be relit by rotating the fl ame-height control knob toward ON.
to TURN THE FLAME FULLY OFF (to PILOT or OFF). Make sure the burner is completely off for one minute before relighting.
Ignition
control
knob
Gas valve operating positions
Fig. 29-1
Flame touching
Fig. 29-2
Thermocouple
29
Flame-
height
control
knob
Fig. 29-3
Flame-height control knob
OFF ON
Fig. 29-4
LIGHTING INSTRUCTIONS - MANUAL VALVE
FOR YOUR SAFETY, READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fi re or explosion may result, causing
property damage, personal injury, or loss of life.
Do not use this appliance if any part has been underwater. Immediately call for a qualifi ed professional service technician to inspect the appliance and to replace any part of the control system and any gas control
that has been underwater.
The Real-Fyre® burner system has an ODS pilot. When starting the ODS pilot, follow these instructions exactly.
BEFORE LIGHTING, smell all around the gas burner system area for gas. Be sure to smell next to the fl oor as some gas is heavier than air and will settle on the fl oor. IF YOU SMELL GAS, FOLLOW THE INSTRUCTIONS ON P. 1.
Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it. Call a qualifi ed professional service technician. Force or attempted repair may result in fi re or explosion.
LIGHTING THE ODS PILOT
1. Push in the gas control knob (Fig. 30-1) slightly and
turn clockwise
Note: The burner control knob cannot be turned from
PILOT to OFF unless the handle is pushed in
slightly. Do not force.
Turn the control knob on the gas valve counterclockwise
2.
to PILOT.
Note: The burner control knob cannot be turned from
OFF to PILOT unless the handle is pushed in
slightly. Do not force.
Wait fi ve minutes to clear out any gas. If you then smell gas, STOP! Notify your gas supplier or the fi re department immediately. If you don’t smell gas, go on to step 2.
Push in on the control knob all the way and hold in.
3.
Immediately light the ODS pilot with a long-neck butane lighter or press in ignitor button (Fig. 30-1) to light the ODS pilot. Continue to hold the control knob in for approximately 30 seconds after the ODS pilot is lit. Release the knob, and it will pop back out. The ODS pilot should remain lit. If it goes out, repeat steps 4 through 5.
• If the knob does not pop back out when released, stop and immediately call your service technician or gas supplier.
• If the ODS pilot will not stay lit after several tries, follow the instructions for SHUTTING OFF THE ODS PILOT and call your service technician or gas supplier.
to OFF.
IGNITING THE MAIN BURNER
1. Push in slightly and rotate your manual control knob in a
counterclockwise direction to the ON/HIGH position (fi rst stop past PILOT position, see Fig. 30-2). The main burner will ignite at maximum BTU.
ADJUSTING THE FLAME HEIGHT
1. To lower the setting, push in slightly and continue to turn
in a counterclockwise direction. When you reach the stop, your burner is at minimum LOW position.
2. To turn off the main burners only, push in slightly and
rotate the manual control knob clockwise to the PILOT position.
The ODS pilot fl ame will remain lit.
SHUTTING OFF THE ODS PILOT
If you do not intend to use your log set for an extended period of time, you may elect to turn the manual control knob to the OFF position. This will extinguish the ODS pilot. The next time you use the set, you will have to light the ODS pilot as described in LIGHTING THE ODS PILOT.
Note: When shutting your log set down, be sure to
TURN THE FLAME COMPLETELY TO THE OFF POSITION. Make sure the burner is completely off for one minute before relighting!
If this unit was shipped with a remote, or if a remote system was installed later, read and follow the separate remote instructions to operate the burner remotely.
Manual valve system
Piezo ignitor
Control knob
Fig. 30-1
OFF PILOT ON/HIGH ON/LOW
Manual gas valve
operating positions
Fig. 30-2
WARNING: NO ADJUSTMENTS ARE TO BE
MADE TO THE ODS PILOT SYSTEM. TAMPERING WITH THIS SYSTEM CAN BE EXTREMELY HAZARDOUS.
30
OPERATING THE LOG SET - LIGHTING AND EXTINGUISHING (Cont.)
FOR YOUR SAFETY, READ BEFORE LIGHTING
WARNING
If you do not follow these instructions exactly, a fi re or explosion may result, causing property damage,
personal injury, or loss of life.
LIGHTING INSTRUCTIONS FOR THE G18-12 (M)(P) BURNER SYSTEM
1. Locate your Series 12 control valve (p. 15). Turn the
control knob (Fig. 31-4) from the OFF position (see Fig. 31-1) slightly counterclockwise to PILOT (see Fig. 31-2). Press the control knob in and hold for 10 seconds (only pilot gas will fl ow). Continue pressing control knob and push the piezo ignitor (see Fig. 31-4). You should hear a click, and pilot should light. Repeat this step until the pilot lights. Continue to hold the control knob in the PILOT position for 30 seconds after the pilot has been lit.
2. The pilot flame should now remain lit. It should always be present when the unvented gas log set is in operation and should just envelop the tip of thermocouple. If pilot light goes out, repeat step 1. If pilot will not stay lit after several tries, follow the instructions TO TURN OFF GAS TO APPLIANCE in your Owner’s Manual and call your service technician or gas supplier.
3. When the pilot fl ame is stable (remains lit), release the control knob and turn counterclockwise the ON position (see Fig. 31-3) (at stop).
4. To ignite main burner, move burner ON/OFF toggle switch (see Fig. 31-4) to ON (up). Main burner will ignite.
to
The fl ame height and heat output of your log set can be adjusted by turning the fl ame height knob (see Figs. 31-4, 31-5) to HI or LO as you wish to reach your desired heat level/fl ame height. When you are fi nished enjoying your log set, simply move the burner toggle switch to OFF (down). In this position, the pilot will remain lit, and the log set can be relit by moving the switch to ON.
If you do not plan on using your log set for an extended period, you may elect to extinguish the pilot. To do this, move the toggle switch to OFF, then rotate the control knob clockwise you pass PILOT, to the OFF position (a stop). This will require that you relight the pilot before you use the log set again.
Note: When completely shutting your log set
down, be sure to TURN THE FLAME FULLY OFF (turn from ON through PILOT to OFF). Make sure the burner is completely off for 1 minute before relighting!
If this unit was shipped with a remote, or if a remote system was installed later, read and follow the separate remote instructions to operate the burner remotely.
, depressing the knob slightly as
Fig. 31-1
OFF position
OFF POSITION
READ SETTING
Read setting here
HERE
Control knob
CONTROL KNOB (ON/OFF/PILOT)
ON/OFF/PILOT
Flame height knob
FLAME HEIGHT KNOB (HI/LOW)
HI/LO
Fig. 31-4
Fig. 31-2
PILOT position ON position
PILOT POSITION
Read setting here
READ SETTING
Read setting here
HERE
Piezo ignitor
PIEZO IGNITOR
Burner
BURNER ON/OFF SWITCH
ON/OFF switch
READ SETTING
Fig. 31-3
ON POSITION
HERE
HI/LOW
HI/LO
Fig. 31-5
31
LIGHTING INSTRUCTIONS - 01V(P) VALVE
FOR YOUR SAFETY, READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fi re or explosion may result, causing
property damage, personal injury, or loss of life.
Do not use this appliance if any part has been underwater. Immediately call for a qualifi ed professional service technician to inspect the appliance and to replace any part of the control system and any gas control
that has been underwater.
The Real-Fyre® burner system has an ODS pilot. When starting the ODS pilot, follow these instructions exactly.
BEFORE LIGHTING, smell all around the gas burner system area for gas. Be sure to smell next to the fl oor, as some gas is heavier than air and will settle on the fl oor. IF YOU SMELL GAS, FOLLOW THE INSTRUCTIONS ON PAGE 1.
Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it. Call a qualifi ed professional service technician. Force or attempted repair may result in fi re or explosion.
LIGHTING THE ODS PILOT
1. Locate your electronic control valve (see PARTS LIST,
Item 2). Turn the control arrow to MAN for manual mode (see Fig. 32-1).
2. Press the ON/OFF switch from O to I (see Fig. 32-1). Using a small bladed screwdriver or similar, press and hold the button within the hole on the control (see Fig. 32-2). Using a long-neck butane lighter, ignite the ODS pilot fl ame. Hold in the button for about 1 minute (or longer if fi rst use or after a long period of non-use).
3. The ODS pilot fl ame should now remain lit. It should always be present when the gas log set is in operation and just envelop the tip of thermocouple. If the ODS pilot light goes out, repeat steps 1-2. If the ODS pilot will not stay lit after several tries, follow the instructions TO TURN OFF GAS TO APPLIANCE in your owner’s manual and call your service technician or gas supplier.
IGNITING THE MAIN BURNER
1. When the ODS pilot fl ame is stable (remains lit,
beeping stops), turn the control knob to ON. Turn the fl ame height control knob counterclockwise past ON; gas will fl ow to the main burner, and the main burner will ignite. The ember burner will ignite
shortly afterward.
ADJUSTING THE FLAME HEIGHT
1. To adjust the fl ame height, turn the fl ame height
control knob (see Fig. 32-3) until the desired fl ame
ON/OFF
Fig. 32-1 Fig. 32-2
switch
Press & hold button at bottom of hole
height is reached (counterclockwise to increase, clockwise
to decrease).
2. To turn off just the main burners, turn the fl ame height control knob fully clockwise until fl ame is extinguished. The ODS pilot fl ame will remain lit.
SHUTTING OFF THE ODS PILOT
If you do not plan on using your log set for an extended period you may elect to extinguish the ODS pilot. To do this, press the I/O switch on the valve to O. This will completely shut down the log set (main burners and ODS pilot will extinguish). This will require that you relight the ODS pilot before you use the log set again. To do so, follow steps 1-2 above. Always turn fl ame height control knob to the OFF position when shutting it down.
Note: When completely shutting your log set down,
be sure to TURN THE (I/O) SWITCH ON THE VALVE TO O (OFF). Make sure the burner is completely off for 1 minute before relighting!
To operate the burner using a remote handset and receiver, follow the instructions supplied with the
remote.
CHECKING THE ODS PILOT FLAME
1. The ODS pilot fl ame must be present when the burner
is operating. The fl ame should touch the top of the thermocouple tip (Fig.
2. If the ODS pilot fl ame does not touch the top of the thermocouple tip, then the main burner will not function properly (see Fig. pilot fl ame).
3. With the burners off, the ODS pilot fl ame off, and the assembly cool, check the burner assembly, air intake opening on the ODS pilot, and air shutter openings on the burner for any blockages that could affect the operation of the ODS pilot fl ame.
32-4).
32-5 for incorrect ODS
Turn arrow to MAN
When the ODS pilot
is stable, turn flame height control knob counterclockwise to ignite burner. Adjust for fl ame height as desired.
Fig. 32-3
ODS PILOT FOR REMOTE VALVES
Flame touching
Thermocouple
Fig. 32-4
Correct ODS pilot fl ame
32
(NG shown)
Flame not touching
Thermocouple
Fig. 32-5
Incorrect ODS pilot fl ame
TROUBLESHOOTING
• ONLY A QUALIFIED PROFESSIONAL SERVICE PERSON SHOULD SERVICE AND REPAIR THIS APPLIANCE.
• TURN OFF UNIT AND ALLOW TO COOL BEFORE TROUBLESHOOTING
1)
BURNER SHUTTING DOWN DURING OPERATION
POSSIBLE CAUSE SOLUTIONS
A. Insufficient or excessive gas
pressure
B. Foreign debris in or around the
fireplace and around the air intakes of the ODS pilot
C. Room size (unconfi ned space) C. 50 cu. ft. is required for every 1,000 BTU. Multiply the room’s length x width x
D. Flue area, fi replace, or damper
dirty from soot
E. Fans, furnaces, air conditioning
vents, returns, or fireplace outside air vents near or blowing into fi replace may create drafts, altering fl ame patterns
F. Blockages on burner F. Vacuum any Lava Granules or material that may have fallen onto burner port area.
G. Fireplaces with high top cavities
can accumulate by-products of combustion, which can start recirculating, causing shutdown
H. Insuffi cient air circulation H1. Check log placement, ember placement, Bryte CoalsTM placement, and sizing of
A1. Check gas pressure (Read G.- I. of IMPORTANT PRE-INSTALLATION AND
FIREPLACE SAFETY INFORMATION section, & check with local gas company).
A2. Other gas appliances may be on the same gas line, dropping gas pressure to the
burner system. Check pressures with everything operating to ensure adequate pressure.
B. Dust, carpet fi bers, paper, spider webs, pet hair, etc. in fi replace or on burner assembly
can affect operation of burner and ODS pilot assembly. Clean out debris and vacuum around burner for accumulated dust. Vacuum or use compressed air to clean out the ODS pilot assembly area, air shutter hole, burner orifi ce(s), and ODS pilot air intake openings. Blockage in this area will affect the operation of the ODS pilot assembly.
height by 20 (L x W x H x 20). If resulting number is less than the BTU rating of the burner, ODS pilot outages may occur. Provisions for adequate combustion and ventilation air must be made (see VENTILATION AND COMBINED SPACE SAFETY INFORMATION).
D. Clean around, above, and under damper thoroughly. Clean fi replace, removing loose
material, including soot and creosote.
E. Eliminate drafts by closing heating and air conditioning vents, returns, and closing
outside air vents. Fans blowing directly into the fi replace should be turned off when set is operating.
G. Open window or damper slightly. Move burner forward if possible, or otherwise
increase ventilation.
burner system (check your owner’s manual for proper placement and requirements). Reposition burner closer to the front of fi replace. (Note: Do not place burner too close to combustibles.) (See INSTALLATION SAFETY GUIDELINES section.)
H2. Check for sunken fi replace, excessive lava rock, or other accessories packed too
tightly against burner or high bottom lip on glass door. Open window or damper slightly.
I. Fireplace too small for unit I. Ensure minimum requirements are met (see FIREPLACE SIZE REQUIREMENT
section).
J. At high altitude, too much heat
or moisture can cause ODS pilot to shut down system
K. ODS pilot flame lifting off
thermocouple/generator
L. Pilot (remote-capable) L. Contact your dealer for instructions on replacement.
M. Soot inside burner M. Take burner tube out of unit and shake it or tap it to loosen soot inside burner. Clean
N. Log placement N. Your logs may have notches for correct placement. The burner may have brackets
J. Open a window or the damper slightly or otherwise increase the ventilation. Your set
may not be certifi ed for use over 2,000 feet. Check your owner’s manual.
K. Check gas pressure (see section A1).
thoroughly and place burner tube back onto unit.
for correct placement. Make sure log set is placed in proper position (see LOG PLACEMENT) so there is no fl ame impingement on the log set.
33
TROUBLESHOOTING (Cont.)
POSSIBLE CAUSE SOLUTIONS
2)
A. ODS pilot fl ame lifting off thermocouple/generator A. Check gas pressure (see Section 1, A1 of this table).
B. Piezo spark not lighting ODS pilot B. Check to make sure piezo is sparking when pressing / turning
C. Gas supply off/manual shutoff valve closed C. Turn on gas supply or open manual shutoff valve.
D. Air in gas line D. Hold control knob to bleed the line and repeat LIGHTING
3)
HIGH CO - CARBON MONOXIDE DETECTORS IN HOME TURNING ALARM ON
A. High CO levels A. TURN OFF UNIT IMMEDIATELY.
4)
A. High room humidity and cold walls or windows will
create condensation in room
5)
A. Low gas pressure A. Check gas pressure (see Section 1, A1 of this table).
B. Propane tank running low B. Fill tank completely.
ODS PILOT WILL NOT LIGHT
ignitor. (Note: You may need to press / turn ignitor several times to ignite ODS pilot.) See LIGHTING INSTRUCTIONS section.
INSTRUCTIONS until air is removed.
B. Call a qualifi ed professional service technician or your gas supplier.
CONDENSATION
A. Open a window or damper slightly.
LOW FLAME HEIGHT
6)
A. Top burner lights; bottom burner has delayed
ignition or does not light
B. Burner orifi ce(s) clogged B. Clean burner orifi ce(s).
7)
A. Ignitor electrode wire loose A. Check wiring and reconnect any loose wiring
B. Ignitor electrode positioned incorrectly B. Contact your dealer for service
NO SPARK AT ODS PILOT WHEN IGNITOR IS PRESSED / TURNED
8)
A. New burner system (break-in period) A. Burn unit for four to six hours with damper, doors, or windows open.
B. Odors created by aerosol sprays, detergents,
household chemicals, and insecticides
C. Gas leak C. Locate gas leak and correct all leaks.
D. New home, new carpet, or new paint D. When these odors are drawn into the fi replace, this may cause
BURNER NOT BURNING EVENLY
A1. Check gas pressure. Can be caused by too small of a gas line
(see Section 1, A1 of this table).
A2. Low propane fuel gas level. Vacuum burner tube for soot blockage
and fi ll propane tank.
A3. Flash tube (if present) blocked. Clear blockage.
ODORS
Allow odors to dissipate.
B. When these odors are drawn into the fi replace, this may cause
objectionable odors. Thoroughly ventilate the area before restarting your burner system.
objectionable odors. Thoroughly ventilate the area before restarting your burner system.
34
TROUBLESHOOTING (Cont.)
POSSIBLE CAUSE SOLUTIONS
9)
A. Low gas pressure A. Check gas pressure (see Section 1, A1 of this table).
B. Drafts in room B. Eliminate drafts by closing heating and air conditioning vents,
C. Air shutter(s) blocked C. Burner air shutter(s) are blocked with debris. Vacuum debris in and
D. Using a product other than Real-Fyre
with burner
E. Using natural gas burner on propane gas or
propane burner on natural gas
F. Adding any accessories to burner system F. Shut down burner system and take off any accessories that do not
G. Blocked orifi ce(s) or air shutter(s) G. Dust, lint, fi bers, paper, spider webs, pet hair, etc. in the fi replace
H. Log placement H. Some log sets have notches on the bottom front and rear logs to
I. Too many embers on the ember burner (where
fi tted)
SOOTING
®
gas logs
returns, and outside air vents. Fans blowing directly into fi replace should be turned off when system is operating.
around burner area.
D. Make sure only Real-Fyre® vent-free gas logs are used with your
vent-free burner.
E. Make sure burner is set up for the gas you are using. Check
nameplate attached to burner. Call your dealer immediately if nameplate does not match the gas you are using.
belong with the system.
and on the burner assembly can affect the operation of the burner and the ODS pilot assembly. Clean out the debris and vacuum around burner for dust that may have accumulated over time. Vacuum the ODS pilot assembly and over the air shutter holes. Any blockages in this area will affect the operation of the ODS sensor.
restrict any side-to-side movement. The log support/main burner brackets restrict any forward or backward movement. Make sure log set is placed in its proper position as instructed in the owner’s manual, so there is no fl ame impingement on log set.
I. Remove any additional embers not included with your vent-free gas
log set. Important: DO NOT ADD ANY ADDITIONAL EMBERS
TO THIS LOG SET. ANY ADDITIONAL EMBERS MAY CAUSE UNSAFE OPERATION.
10)
A. Haven’t held knob in long enough A. Hold knob in for 1 minute and release. If the knob doesn’t hold,
11)
A. Burner may be cold or may have not been used
for a prolonged period of time
B. Air in gas line B. Contact your gas company.
C. Clogged air openings C. Clean all air openings.
12)
A. Flash tube blocked A. Clear fl ash tube of all obstructions, especially around the bottom.
WARNING: If the gas quality is bad, the burners will produce soot and/or your pilot will not stay lit. Contact your gas company.
ODS PILOT WILL NOT STAY LIT WHEN KNOB IS RELEASED
contact your dealer for service ( valve replace or new ODS).
WHISTLING NOISE COMING FROM BURNER
A. Allow burner to warm up on low.
POPPING NOISE COMING FROM BURNER
35
WARRANTY
PETERSON UNVENTED ROOM HEATER GAS APPLIANCE
LIMITED WARRANTY
Robert H. Peterson Co. ("RHP") warrants your Real Fyre® unvented room heater gas appliance to be free from defects in material and workmanship.
Peterson unvented ceramic refractory gas logs are warranted for as long as you own them (lifetime).
Peterson unvented burner component parts, except valves, ODS pilots, and controls, are warranted for TEN (10) YEARS. Peterson unvented outdoor stainless-steel burners are warranted for FIVE (5) YEARS.
Peterson glass, gems, and nuggets are warranted for FIVE (5) YEARS.
All Peterson valves, ODS pilots, and controls are warranted for ONE (1) YEAR (excluding batteries).
A COPY OF YOUR SALES SLIP FOR PROOF OF PURCHASE IS REQUIRED
This warranty applies to the original purchaser for products which are installed in the United States or Canada and which are operated and maintained as intended for single family residential usage. This warranty is valid only with proof of purchase, shall commence on the date of purchase, and shall terminate (both as to original and any replacement products) on the anniversary date of the original purchase of the product stated on the above schedules.
This warranty covers defects in material and workmanship. This warranty does not cover parts which become defective as a result of negligence, misuse, use not in compliance with the Owner’s Manual/Installation Instructions, accidental damage, improper handling, improper storage, improper installation, lack of required routine maintenance (as specifi ed in the Owner’s Manual/Installation Instructions), electrical damage, local gas impurities or failure to protect against combustibles. Product must be installed (and gas must be connected) as specifi ed in the Owner’s Manual/Installation Instructions by a qualifi ed professional installer. Modifi cations to products which are not specifi cally authorized will void this warranty. Accessories, parts, valves, remotes, etc. when used must be Peterson products or this warranty is void. Warrantied items will be repaired or replaced at Peterson’s sole discretion. This warranty does not apply to rust, corrosion, oxidation, or discoloration unless the affected part becomes inoperable.
This warranty does not cover labor or labor related charges, except as provided by separate specifi c written programs from the Peterson Co. All repair work must be performed by a qualifi ed professional service person and requires prior approval of Peterson.
Peterson may require the defective product or part to be returned to the factory to determine the cause of failure. Peterson will pay freight charges if the product or part is determined to be defective. This warranty does not cover breakage in shipment from our (Independent) distributor to its customer if the damage is determined to have occurred during that shipment.
This warranty specifi cally excludes liability for indirect, incidental, or consequential damages. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply to you. This warranty gives you specifi ed legal rights, and you may have other rights that vary from state to state or province.
For additional information regarding this warranty, or to place a warranty claim, contact the R. H. Peterson dealer where the product was purchased.
TO REGISTER YOUR PRODUCT ONLINE GO TO: WWW.RHPETERSON.COM,
AND CLICK ON PRODUCT REGISTRATION. THANK YOU FOR YOUR PURCHASE.
WHEN USED IN THE COMMONWEALTH OF MASSACHUSETTS
INSTALLATION OF THIS APPLIANCE MUST BE PERFORMED BY A MASSACHUSETTS
LICENSED PLUMBER OR GAS FITTER ONLY.
THE INSTALLATION OF THIS APPLIANCE MUST BE IN COMPLIANCE WITH 527 CMR AND 248 CMR: BOARD OF STATE EXAMINERS OF PLUMBERS AND GAS FITTERS.
This unvented gas appliance is designed for use in a standard wood-burning fi replace. It is designed to be used with an external wall switch or external remote thermostatic control system. Models with the suffi x 12(P), 15(P), or 01V(P) are designed to be used with an external wall switch or an external
remote wall thermostatic control system.
Quality Check Date:_________________
Burner Orifi ces Nat. L.P. Leak Test: ___________ Model#: ___________________
Main: ____ ____ Burn Test: ___________ Serial#: ___________________
Other: ____ ____ Gas Type:
Nat. / L.P. Air Shutter: ___________________
Inspector: ___________________
Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746
36
Loading...