Ready Access BO 10 Service Manual
Pass
-
Thru Window
Model BO 10
BUMP OUT 10
Self Closing & Electric Operation
TABLE OF CONTENT
Topic Page
Disclaimer 3
Serial Number Identification 3
Contact Sheet 3
Introduction 4
Product Information
Description 4
Specifications 6
Dimensions 6
Safety Information 6
Installation Procedures
Tools needed 7
Materials Needed 7
Physical Installation 8
Electrical Installation 13
Initial Operations and Testing 15
Adjustments and Calibrations 16
Operational Procedures
Modes of Operation 19
Operations 19
Control Identification, Explanation and Function 20
Maintenance
Maintenance Schedule 21
Daily 21
Monthly 21
Yearly 21
Service
Troubleshooting Guide (Cause and Effect) 22
Parts Lists
Common Replacement Parts (Description/Part Number) 25
Complete Parts List (Description/Part Number) 26
Drawings - Exploded Views / Schematics 29
Appendix A – Adjusting or Re-Hanging the Doors 37
2
DISCLAIMER
READY ACCESS DISCLAIMS ANY LIABILITY FOR ANY DAMAGE OR HARM
CAUSED TO THE BO-10 DRIVE-THRU WINDOW, IT’S OPERATOR OR ANY OTHER
EQUIPMENT HOWEVER CAUSED IF THE BO-10 DRIVE-THRU WINDOW IS
REPAIRED OR SERVICED BY ANYONE OTHER THAN AN AUTHORIZED SERVICE
ENGINEER OR CONTRARY TO THE MANUFACTURERS WRITTEN INSTRUCTION
CONTAINED HEREIN.
THIS MANUAL IS INTENDED FOR USE BY THE IN-HOUSE OR AUTHORIZED FIELD
SERVICE ENGINEERS AND SALES REPRESENTATIVES
The manufacturer maintains the right to update, add or issue a new service manual at any time without
notice, thereby rendering all previous issues obsolete.
Please write the Serial Number and Installation Date for your drive-thru window in the spaces provided.
Serial Number
Date of Installation
The serial number
nameplate is located
on the post
CONTACT INFORMATION
FOR SALES AND SERVICE CONTACT
Ready Access Tel: 630-876-7766
1815 Arthur Drive Tel: 800-621-5045
West Chicago, Illinois 60185 Fax: 630-876-7767
Email: ready@ready-access.com Website: www.ready-access.com
3
INTRODUCTION
The Ready Access window is quality designed to give you years of reliable, trouble-free service.
Each window is shipped pre-assembled, fully glazed and ready for installation. All Ready
Access windows are thoroughly tested prior to shipping.
The BO-10 Bi-Parting Window is the perfect enhancement to the drive-thru concept, offering
unobstructed views of customer and crew.
The BO-10 comes in two versions, manual/Self Closing and electric. The electric version is fully
automatic with a manual override in case of a power outage. The doors will open and close by
stepping into an out of the light beam sensor. Both models meet health department
requirements for self-closing units.
This classic bump out design offers a panoramic view of cars and outside activity. Convenience
is key with over four feet of inside usable counter space and a large 18"W x 23"H (483mm W x
584mm H) service opening. Available in manual or electric operations, the Bump Out 10 is a
practical choice for any business.
PRODUCT INFORMATION
•
Large 18"W x 23"H (483mm W x 584mm H) Service Opening
Perfect for virtually any size order, the Bump-Out 10 features a bi-parting door opening
for operating convenience.
•
Panoramic View
This original bump-out design offers the operator a 3-sided view of cars and outside
activity.
•
Counter Space
The Bump-out 10 has over 4 feet of usable inside counter space for condiments and
other necessities.
•
Quality Construction
Anodized aluminum extrusions, stainless steel and 1/4" tempered glass combine to give
you an attractive window that not only enhances building exteriors, but will not rust, pit or
weather. Track free bottom sill provides for a contaminant free surface.
•
Double Security Locks
Bump-Out 10 Windows automatically lock each time the doors close, providing security
when the window is unattended. When the drive-thru is closed, manual security locks
help to prevent outside entry. An optional security bar set is available for high risk areas.
•
Fully Assembled, Ready to Install
Ready Access windows are shipped completely preassembled, and fully glazed for lower
installation costs. Normal installation takes less than two hours.
4
•
Three to Five Day Shipping
Ready Access will ship any standard window order in 3 to 5 days from receipt of order.
•
Warranty and Service Support
Your Bump-Out 10 comes with a one year limited warranty on parts and labor. In
addition, each unit is backed by a world-wide service organization.
MANUAL/SELF CLOSING OR FULLY-AUTOMATIC SERVICE OPENINGS
•
Manual/Self Closing
In a Manual/Self Closing operation, simply release the self latching handle and pull open
the door. Both doors part from the center and easily slide open. To close the window
simply let go and gravity will close the window.
•
Fully-Automatic
The operator simply steps into an electronic light beam which opens the door panels
automatically. The door panels automatically close when the operator steps away from
the electronic light beam. By the push of a button, operators can easily adjust the
window opening size to either 12"W or 18"W.
AVAILABLE OPTIONS
•
The Bump-out 10 is available in statuary bronze or clear anodized aluminum.
•
Tinted glass is available upon request.
•
Powder coat painting is available in a wide range of custom colors.
5
Model
Number
USA International
BO-10 - E 110/120 VAC
60Hz
Dimensions
SPECIFICATIONS AND PERFORMANCE
Unit
Voltage
220/240 VAC
53
[1358.9mm]
50/60Hz
1
"
2
Actual
Unit
Amps
15 A (US)
8 A (Int’l)
3
48
"
4
[1238.3mm]
Dimensions
In Inches
W X H x D
53½” x 48¾” x 14¼”
Weight
In Shipping
Carton
180 lbs
1
14
"
4
SERVICE OPENING
18"W x 23"H
[362mm]
Figure 1
Safety Information
WARNING: To avoid the risk of fire, Electric Shock or injury to persons, observe the following:
1. Before servicing or cleaning the unit, switch the power off at the mechanical switch near the unit
(Installed by an Electrician) or the electrical entry service panel/circuit breaker. (Load Center)
• OSHA LOCK OUT – TAG OUT procedures are to be observed to prevent power from being
switched on accidentally.
2. Any Installation and / or Electrical work must be done by QUALIFIED persons in accordance with
all applicable codes / standards and manufacturers recommendations and specifications.
3. DO NOT insert fingers and / or foreign objects into the Drive-Thru Window.
DO NOT block or tamper with the unit in any manner while it is in operation.
4. This product must not be used in Potentially Dangerous locations such as Flammable, Explosive
or Chemical – laden environment.
6
Installation Procedures
Tools required to perform the installation
• Electric Drill
• Metal Drill bits –
⅛” (3mm)
¼” (6mm)
½” (13mm)
1” (25mm)
• Screwdrivers – Slotted and Phillips
• Hacksaw
• Jack / Utility Knife
• Flat File – Coarse
• Caulking gun
• ¼” Nut Driver
Materials required for installation
• Window framing, architect specified and installed in building.
(Ready Access recommended material is ⅛“ (3mm) x 1 ¾” (44.5mm) x 4” (102mm) hollow
aluminum tubing or glazing channel)
• Electrical Tape
• Wire Nuts
• Caulking – silicone (Color specific to the color of window)
• Connectors for conduit as required
• Shingle type shims – as required to level and plum the window
• Extension Cord
• Masonry drill bit –
• Masonry Hole Saw – 1” (25mm)
• Channel Lock Pliers
• Tape Measurer
• Wire Cutter
• Step Ladder
• Level
¼” (6mm)
1” (25mm)
1
½” (38mm)
7
Physical Installation
Before you begin installing your Ready Access Drive-Thru Window, you must determine what type of installation
will be required. Wood Frame, Masonry Framing, etc.
Please refer to the details below and on the next page to pick which one bests fits your application.
50"
[1270.5mm]
1
34
"
4
[870.3mm]
13"
[330.3mm]
54"
[1372.0mm]
FIGURE 2A
8
1
53
"
2
[1359.44mm]
3
48
"
4
[1238.74mm]
[362.09mm]
14
1
"
4
1
14
"
4
[362.09mm]
[317.63mm]
[914.76mm]
1
23
"
2
[597.14mm]
12
36"
1
"
2
FIGURE 2B
1
10
"
4
[260.45mm]
[317.63mm]
[914.76mm]
1
23
"
2
[597.14mm]
12
1
2
36"
"
9
WARNING:
TWO PEOPLE ARE REQUIRED FOR THE LIFTING AND
INSTALLATION OF THE WINDOW.
1. Confirm that the customer-supplied frame is made to accommodate the dimensions as illustrated on
page 9.
2. Confirm that AC power has been run and is ready for connection to the window.
3. Check shipping carton for any shipping damage and remove window from the carton.
4. Check window for any shipping damage.
NOTE: There are two wall-mounting applications. The mounting space can be
surrounded either by sidelights (windows) or masonry. The illustrations will show
both configurations. (Figure 3)
MASONRY WALL
ROUGH OPENING
10 1/4" (260mm)
54" (1372mm)
34 1/4" (870mm)
*36" (914mm)
49 1/4"
(1251mm)
Glass Store Front
Daylight Opening
14 1/4 (362mm)
50" (1270mm)
ID
34 1/4"
(870mm) ID
34 1/4" (870mm)
*36" (914mm)
*MIN. DISTANCE FROM TOP
OF COUNTER TO FLOOR
SECTION THRU
MASONRY WALL
SECTION THRU
GLASS STORE FRONT
Figure 3
10
5. Once the application has been determined, check the daylight opening of the frame being used.
The opening dimensions should be 50” wide x 34-1/2” high.
6. For a Fully-Automatic installation, check for the electrical hook-up. The AC electric should be
installed from the breaker box (Load Center) to the window opening before the installation of the
window.
7. Using the paper mounting template, drill a quantity of 5, ¼” diameter pilot holes for mounting. (See
Figure 5) OUTSIDE ONLY – DO NOT DRILL THROUGH THE FRAME.
Paper
Mounting
Template
Figure 5
8. Remove the template and drill 5, ½” holes using the ¼” pilot holes.
OUTSIDE ONLY – DO NOT DRILL THROUGH THE FRAME.
9. For Fully-Automatic installations, Drill a 1½” hole through the wall as illustrated in Figure 6.
(The dimensions shown are from the inside of the building.)
Rough Opening Shown from
the Inside looking Out.
Dimensions are taken from the
inside daylight opening of the
frame.
5.50
7" (178mm)
Figure 6
10. Requiring 2 people, remove Ready Access Window from carton and place on top of carton lid to
prevent scratching.
11
11. Person number 1 should remove the bottom cover from the window and organize the mounting
hardware.
Person number 2 should apply a bead of caulk to the outside surface of the building window frame.
(Reference 1/2" drilled holes for mounting window.)
12. Mount the mullion mounting strip provided to the underneath side of the header frame of the window.
Pilot holes are provided in the header frame of the window unit.
Figure 7
13. Requiring 2 people, stand window upright. With one person on each side of the window, lift the
window into position, aligning the counter top with the building frame sill and the mullion mounting
strip going underneath the rough opening header.
With one person holding the front of the window from falling forward, the other person from the
inside will start inserting mounting screws through the mullion strip that has been mounted to the
window in step 12.
From the outside, insert the 5 well nuts and fasten with the bolts and washers provided, through the
bottom, underneath the counter, into the building frame.
(Mounting into wood, use lag bolts. Mounting into masonry, use mason anchors.)
Figure 8
14. DO NOT TIGHTEN - Shim unit to be square and plum. Once this has been done, tighten mounting
hardware and snap on mullion mounting strip cover.
15. When the window is fully secured, seal the outside of the window to the frame or building using
silicone caulk.
.
12
Loading...