RCS X-10 TX15, X-10 TX15-B, X-10 TX15R, X-10 TX15R-B Installation And Operation Manual

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X-10 Thermostat
Standard Model TX15
Bi-directional Model TX15-B
Remote Sensor Model TX15R
Remote Sensor Model TX15R-B
INSTALLATION AND OPERATION MANUAL
Applies to the following revisions or later:
TS15 WDU Rev 07 HCXB HVAC CU Rev 03 HCXP HVAC CU Rev 03 HCXE HVAC CU Rev 03
HCXL HVAC CU Rev 03
(PCB Rev E)
DCN: 141-00410 Rev 05
4/00
*** IMPORTANT NOTICE ***
DO NOT USE THIS PRODUCT FOR BUILDING FREEZE PROTECTION! YOU ARE ADVISED TO
INSTALL A MECHANICAL FREEZE PROTECTION DEVICE FOR THIS PURPOSE.
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1. TX15 OPERATION
SYSTEM MODE BUTTON
MANUAL FAN BUTTON
The TX15 series thermostats provide typical thermostat functions as well as the capability to receive X-10 powerline carrier signals. The X-10 commands allow for the thermostat’s Setpoint, Mode and Fan functions to be changed remotely. In addition, the TX15-B series has bi-directional capability and can also transmit information by X-10 commands using an extended X-10 command set.
The TX15 thermostats consist of two parts, a
Wall Display Unit (WDU)
and a
Control Unit
. The Wall Display Unit looks like a traditional thermostat and is the wall mounted user interface for the TX15 series. It provides display, control pushbuttons and the temperature sensor. The WDU connects to the Control Unit by a 4 wire cable. The Control Unit connects to the HVAC system in place of a standard thermostat and provides the thermostatic temperature control of the system. The Control Unit also has the X-10 interface input and the 12 VDC power supply input.
TS15 Wall Display Unit
The WDU has a two digit back-lit LCD display, control buttons for changing the Setpoint (Up and Down), Mode (Off, Heat, Cool, Auto) and manual Fan (On/Auto) functions and a digital temperature sensor. The LCD display serves as a common display for current temperature, setpoint, mode and manual fan status. The display normally shows current temperature and switches to show setpoint or mode when those buttons are pushed. Remote sensor versions do not have an internal sensor and have a connection for a remote sensor, such as the RS15 wall mounted temperature sensor.
Any changes in temperature, or control button operations, are transmitted to the Control Unit. Updates in setpoint or mode can also be received by the WDU from the Control Unit. When updates are received, they are displayed for 3 seconds and then the display returns to the current temperature.
TS15 WDU
LCD DISPLAY - SHOWS CURRENT TEMP NORMALLY. SETPOINT OR MODE WHEN BUTTONS PUSHED.
.7.5
SETBACK MODE ON INDICATOR
SETPOINT INCREASE BUTTON
SETPOINT DECREASE BUTTON
MODE
FAN
MANUAL FAN ON INDICATOR
LCD Display
The LCD display normally shows the current temperature. Whenever any of the control buttons are pushed, the LCD display will change to show that function’s current status. The LCD display will stay in the new display mode as long as buttons are being pushed. After 3 seconds of no activity, the display will change back to show current temperature. The right decimal point on the LCD display will turn on whenever manual fan is on. The left decimal point will blink whenever the setback mode is active.
Remote changes in setpoint or modes that are received from the Control Unit will cause the LCD display to switch and display the updated data for 3 seconds and then return to current temperature.
Control Buttons
UP
The cause the LCD display to change to show the (before the display switches back to current temperature) will decrement or increment the setpoint value by one degree. Pushing and holding a button down will cause the setpoint to continuously change until the
and
DOWN
buttons control the setpoint temperature. Pushing the
current setpoint temperature
UP
DOWN
or
button once will
. Pushing the button again
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button is released. After 3 seconds of no activity, the LCD display will change back to show the current
temperature and the new setpoint value will be transmitted to the Control Unit. The setpoint can be set from 40F to 99F ( 5C to 37C). There is only
setpoint shows the setpoint of the will be used for the new mode, unless otherwise changed by local (buttons) or remote updates.
MODE
The MODE button controls the HVAC system mode. To see what mode the HVAC is in, push the MODE button once and the LCD display will change to show the current mode. Pushing the while the MODE is being displayed, will cause the mode and display to change to the next mode. The system mode cycles from button. Any change in the system mode is transmitted to the Control Unit.
When HP system type is selected on the Control Unit, an additional system mode of “ Heat, is included in the TS15 mode selections. EH is used when Heat Pump compressor failure requires the use of Auxiliary Heat (heat strips) for primary heating. When EH mode is selected, the display will alternate between current temperature and “EH” to remind you that the EH mode has been selected.
FAN
FAN
The On and pushing it again will turn the fan to the Auto mode (OFF unless turned on by the furnace or AC). The right decimal point of the LCD display will come on when the manual fan is ON. Changes in the fan mode will be transmitted to the Control Unit.
Temperature Display
The WDU will normally display the current temperature from the internal digital temperature sensor or a remote sensor. The sensors have an accuracy of +/- 1F(+/- .5C) for the range of -67F(-55C) to 257F(125C). The WDU will display temperatures from 0F/C to 127F/C. Temperatures less than 0 will be displayed as 00, temperatures over 100 will be displayed without the leading 1 (example: 102 as 02.)
ONE
setpoint for the WDU, and it is used for both heating and cooling. The displayed
Off
current mode
Heat
to
to
Cool
of the system. If you change modes, this same setpoint
to
Auto
and back to
Off
button controls the HVAC system’s manual fan. Pushing the
MODE
again with each push of the
EH”
FAN
button once will turn the fan
button again
, or Emergency
MODE
Temperature Display Calibration
The TS15 and TS15R Wall Display Units have the capability for the user to adjust the calibration of the unit from the front panel. If you desire to change the displayed temperature calibration, you may do so by adjusting the Calibration Offset.
What you are adjusting.
measured by the WDU to be added or subtracted by an offset of 0 to + or - 7 degrees. When in the Calibration Mode, the LCD screen will be displaying a number from 0 to +/- 7. This is the
current calibration offset. The factory default is usually ”0” but may be set to a factory offset also. For instance, if the display shows 70 degrees and the desired temperature display is 72 degrees, you
would change the calibration offset by increasing it 2 degrees. If the offset was 0 degrees, then the new offset would be 2 degrees and this is what is displayed on the calibration offset display.
If the displays shows 70 degrees and the desired temperature display is 68 degrees, you would change the calibration offset by decreasing it 2 degrees. If the offset was 0 degrees, then the new offset would be –2 degrees.
Remember: what you are changing is a number from 0 to +/- 7.
You are adjusting a calibration
OFFSET
. This allows for the temperature
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How to enter the Calibration Mode and view the Calibration Offset.
To enter into the calibration mode, FIRST press and HOLD the “MODE” button and then simultaneously press the “FAN” button until “CO” appears on the LCD display.
Release the buttons and the current calibration offset number will appear on the LCD display. This is usually “0” but may be any number from 7 to –7.
When viewing the calibration offset only and you do not change it, the display will automatically revert back to current temperature display after 20 seconds of no activity.
How to change the Calibration Offset.
Enter into the calibration mode as described above. This will display the current Calibration Offset. Determine how many degrees you want to change the temperature calibration, a maximum of + or – 7 degrees.
Adjust the Calibration Offset by pressing the UP or DOWN buttons. Each button press increments the offset by 1 degree. You will see the offset displayed on the LCD screen.
When you are done with adjusting the calibration offset, the WDU will automatically store the new offset and return to the current temperature screen after 3 seconds of no activity.
The new temperature offset will be calculated and displayed on the next temperature update cycle.
It may be several seconds before you see the temperature change.
WDU “CF” Error Display
If the WDU is not properly wired or if communications to the Control Unit is interrupted, the LCD display will display “CF” to denote communication failure. Momentary display of “CF” caused by bad or lost data, will clear automatically when data communication is restored. If the “CF” display stays on, check wiring for problems. A continuous “CF” display may indicate a problem with the Control Unit or the WDU itself. To verify WDU operation, replace the unit with another known good unit.
TX15 CONTROL UNIT
The TX15 Control Unit works in conjunction with the Wall Display Unit to provide thermostatic control of the HVAC system. In addition, the Control Unit can receive X-10 commands for remote control of the setpoints, temperatures and modes of the thermostat. The bi-directional TX15-B unit also transmits information via X-10 commands.
The TX15 Control Unit connects to the HVAC system the same as, and in place of, a standard thermostat. The Control Unit works with either standard Gas/Electric or Heat Pump HVAC units.
Actual thermostatic control of the HVAC system is provided by the Control Unit. Changes in the current temperature, setpoint, system or fan modes are sent to the Control Unit either from the WDU or via X-10 commands. The Control Unit monitors this information and operates the HVAC system accordingly.
Standard HVAC Systems Operation
HEAT
In the
at
the setpoint. In the and will turn off at the setpoint. In the operate as usual with the one degree setpoint control. In order for the system to change operating mode from heating to cooling, the temperature must rise two degrees above the setpoint. On subsequent calls after a change over has occurred, the system will operate normally with the one degree setpoint control.
mode, the heating system will be turned on at one degree below the setpoint and will turn off
COOL
mode, the cooling system will be turned on at one degree above the setpoint
AUTO
mode, the current heating or cooling operating mode will
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This changeover difference of two degrees on the first call helps to prevent the system from overshooting and oscillating between heating and cooling. Changes from cooling to heating works similarly, with the two degree changeover difference being two degrees below the setpoint.
Standard System Mode Selection
leave the dipswitch SW1-1 set to the STD SYS position (OFF-default).
Fan Mode Selection
due to thermoswitch fan operation in the furnace. For Gas systems, dipswitch SW1-2 should be set to the STD FAN position (OFF). Electric and hydronic heating systems generally DO require that a fan call be generated along with the heat call. For these systems, dipswitch SW1-2 should be set to the FAN/HEAT position (ON). Be sure to check your HVAC system’s requirements.
Minimum Run Time.
The system will continue to operate the system mode is changed to off, the minimum run time is canceled and the system will go off immediately.
Short Cycle Protection (SCP) Delay
minutes after any compressor operation. This delay prevents a subsequent compressor call until the delay times out. This delay is to allow the compressor head pressure to bleed off before starting again. The SCP is active in either STD or HP modes. In the Heat Pump mode, it effects both heating and cooling cycles.
The Status LED on the Control Unit circuit board will blink twice during SCP delay periods.
. Normally, GAS heating systems DO NOT require fan calls along with the heat call
The Control Unit has a minimum runtime in either heating or cooling of 4 minutes.
. To set the Control Unit for standard GAS/ELECTRIC operation,
even if the setpoint is satisfied or changed
. The Control Unit has a short cycle protection (SCP) delay of 5
until MRT time-out. If
Heat Pump HVAC System Operations
The heat pump system mode works similarly to the standard systems. Normal heating/cooling calls and auto-changeover function the same as standard systems. In addition, Heat Pumps have a second stage of heating. Heat pump systems use the compressor for the primary heating/cooling source. During periods of high heating requirements, additional heat stages, usually electric strip heaters, may be used. These second stages of heating will be turned on when the current temperature falls four degrees below the current setpoint and will turn off when the difference is reduced to two degrees below the current setpoint.
Heat Pump Mode Selection. Fan Mode Selection. Change Over Selection. Heat pump systems change from heating to cooling by reversing the direction of
Freon flow in the system. This change over is controlled by the change over (sometimes referred to as reversing valve) output from the Control Unit. Most heat pump systems are designed to work normally in the heating mode and require a change over output for cooling. Set dipswitch SW1-3 to the CO/CL position (OFF-default) for this type system. Check your HVAC system requirements for correct settings. If your system requires change over with heating, set SW1-3 to the CO/HT position (ON). After the change over relay output is first activated, it will stay on continuously even when there is no call until it is turned off by changing to the opposite mode. This prevents continuously cycling of the reversing valve with each call as a system is generally in heating or cooling mode for extended periods.
Emergency Heat Mode.
Emergency Heat Mode that can be enabled from the WDU mode selection. In the event of a compressor failure, the “EH” mode can be selected. When in this mode, the second stage heating (heat strips) will be used for stage one heat calls. This mode is for temporary use until the compressor can be repaired.
Set the Fan selection, SW1-2, to the STD FAN position (OFF).
For Heat Pump operation, set SW1-1 to the HP SYS position (ON).
When the Control Unit is selected for a Heat Pump system, there is an
Fahrenheit or Centigrade Selection
Fahrenheit or Centigrade mode is selected by dipswitch SW1-4. In the OFF position, Fahrenheit mode is selected. Set SW1-4 ON to select Centigrade mode. This sets the mode for both Control Unit and WDU.
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Status LED
5 HC1
The Control Unit has a Status LED on the circuit board that will normally blink on and off slowly as a system heartbeat. During short cycle protection delay periods, the LED will blink twice for each heartbeat. This indicates that the compressor is locked out during this time.
X-10 Interface
The TX15 Control Unit has an X-10 powerline carrier interface that allows X-10 commands to be received over the 110 VAC powerline. Commands from remote systems can change the setpoint temperature and mode of the Thermostat. The Control Unit connects to the power line by an external PSC05 X-10 Interface Module. X-10 commands received by the Control Unit are decoded to a new setpoint or a new mode and are sent to the WDU to update its display. When X-10 commands are received, the WDU will switch it’s display to show the updated information for three seconds and then return to the current temp display.
TX15-B Thermostats also transmit information by X-10 commands. The Thermostat has an X-10 address called a House Code. These 16 house codes are letters from A to P
and can be set by dipswitch SW1.
X-10 House Code Setting
The TX15 House Code address, A to P, is set by dipswitch SW1, positions 5, 6, 7 and 8. Set the desired house code by the following table. For easy testing, use house code J, which is ALL OFF on the
HC1 HC2 HC3 HC4
OFF - ON 0 - 1
1 STD/HP 2 FAN/HT 3 CO C/H 4 F/C SEL
6 HC2 7 HC3
8 HC4
X-10 HOUSE CODE
X-10
HOUSE CODE
A 1001
B 0001 C 1101 D 0101
E 1110
F 0110 G 1010 H 0010
I 1000
J 0000 K 1100 L 0100
M 1111 N 0111 O 1011
P 0011
SW1 SETTING
HC1234
dipswitch positions 5 - 8.
Example House Code
1 0 0 1
= House Code A
SW1
X-10 Commands
The TX15 thermostats respond to X-10 commands to change setpoints and modes of the unit. The specific X-10 commands that the TX15 Control Unit can receive and how they are decoded into setpoints and modes is defined in a “Decode Table”.
The Decode Table included with this unit is described in APPENDIX A. For TX15-B bi-directional X-10 Thermostats, a separate software manual is included and describes the bi-
directional X-10 commands.
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System
Thermostat
Insert Control Unit into
mechanical heating thermostat or a pres
et thermoswitch installed in the heated area.
2. TX15 INSTALLATION
Before proceeding with removing an existing thermostat and installing the TX15,
Read the following important steps.
1. Record existing wiring information on the enclosed wiring form.
2. Perform the TX15 bench test in Section 3
3. Check WDU wiring BEFORE applying power to control unit.
4. Be sure to install a freeze protection device as required.
Installation Overview
Standard thermostat wiring vs TX15 in retrofit applications.
STOP
OLD
NEW
Heating & Cooling
4, 5 or 6 wires 18Ga thermostat wiring
Replace Thermostat with Wall Display Unit
4 Wires Required
TX15
Wall Display
Unit
the thermostat wiring
TX15
Control
Unit
Heating & Cooling System
4,5 or 6 wires as original installation
Freeze Protection.
In cold climates that require the heating system to be used for building freeze protection, a mechanical backup freeze protection device MUST be installed on the heating system. This can be a simple
40-45
Mechanical Thermostat or Thermoswitch
Wire across Heater R/W terminals in addition to Control Unit wiring.
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R W
Red Wire 24VAC R
White Wire Heat W
Thermostat connections
Heating System
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TX15 Wall Display Unit Installation
1 POWER GND
2 POWER +
3 COM CLOCK
4 COM DATA
J1
Hook TOP here
CLOSE
BASE
GND G
+12VDC +V
CLOCK C
DATA D
+12V
GND
DATA
CLK
WDU Location
Avoid locations that are subject to drafts, from doors and windows, or areas with direct sunlight exposure.
WDU Mounting
WDU to the wall with the screws and anchors provided. Be sure to plug any large access hole in the wall with sealer or insulation to prevent wall drafts from affecting WDU operation.
WDU Prewiring
cable, 24 Ga minimum. Cat 5, 4 pair cabling is acceptable. In retrofit applications the existing thermostat wiring (a least 4 wires) may be adequate. However, such non-twisted wiring may be subject to interference due to noise from adjacent wiring or other sources.
Wiring to the Wall Display Unit
OPENING AND CLOSING THE WDU CASE
PULL FROM LOWER CORNERS
TO OPEN
Choose a location that best represents the temperature of the area to be controlled.
Route the wires to the WDU through the access hole in the back of the case. Mount the
The recommended wiring to the WDU from the Control Unit should be a two twisted pair
TO CLOSE
and rotate into base. Be sure pins engage in connector ok.
OPEN
For Remote Sensor Versions
J2
G +5 C D
TS15 WDU
BASE
G +12 C D
WIRING ACCESS HOLE
** CAUTION **
DO NOT
MISWIRE WDU
CONNECTIONS
OR
DAMAGE WILL
RESULT
Remote Sensor
TS15-R WDU’s have an addition connector, J2, on the WDU base for connection of an external remote temperature sensor. Follow the wiring diagram with the remote sensor to connect to the WDU.
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TX15 WALL DISPLAY UNIT
WDU WIRING DIAGRAM
TX15 CONTROL UNIT
WDU
TWISTED PAIR 22 GA WIRE RECOMMENDED
J1
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TX15 CONTROL UNIT INSTALLATION
G FAN
W HEAT
Y COMPRESSOR
RH
G FAN
Y1 COMP
O C/O
G FAN
Y COMPRESSOR
RH
G FAN
Y1 COMP
O C/O
J5
common transformer
Location and Mounting.
Install the TX15 Control Unit in a protected, convenient, INDOOR location near
the HVAC system or in a service accessible area such as an equipment closet or garage. Mount the Control Unit in a vertical position on a wall or sturdy structural member. The unit may be
mounted on the HVAC system but care should be taken to avoid the hot burner section or high vibration areas.
CONTROL UNIT WIRING
HVAC System Connection.
Electrically, the Control Unit looks like a standard thermostat to your HVAC system. All connections to the HVAC systems are made at the normal thermostat connections on the HVAC unit.
Refer to the following HVAC wiring information for the type of HVAC system, Standard Or Heat Pump, that the Control Unit is being connected to. Refer to your HVAC system’s documentation for specific information on its thermostat connections.
Standard Gas/Electric HVAC System Wiring
TX15 Control Unit
J5
HVAC
SYSTEM
RC 24VAC
W HEAT
IMPORTANT! Install jumper for common transformer systems (normal).
RED
WHITE GREEN YELLOW
NOT USED
Standard HVAC System
THERMOSTAT CONNECTION
C 24VAC COMMON R 24VAC RETURN
Heat Pump HVAC System Wiring
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TX15 Control Unit
HVAC
SYSTEM
RC 24VAC
W HEAT
IMPORTANT! Install jumper for
systems (normal)
RED
WHITE GREEN YELLOW
TYPICAL THERMOSTAT WIRING COLOR CODES
TYPICAL THERMOSTAT WIRING COLOR CODES
HEATPUMP HVAC System
THERMOSTAT CONNECTION
C 24VAC COMMON R 24VAC RETURN
W2 SECOND STAGE HEAT
O CHANGEOVER
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Wiring to the PSC05 X-10 Interface Module
X10 I/O
B R G Y
COR
RECT CABLE WIRING
The X-10 interface on the Control Unit is the RJ11 jack, J2. It is connected to an X-10 power line interface module, Model PSC05, by the
four (4) wire
modular phone cable provided.
120V OUTLET
PSC05 X-10 I/O
MODULE
4 WIRE MODULAR CABLE
TX15 CONTROL UNIT
J2
RJ11 JACK
IMPORTANT NOTE: Use the Modular Cable Provided. If you do not, be sure the cable is the correct type. The Cable must be 4 wire (NOT 2), and not reversing.
If you are having X10 communication problems or in doubt about the cable, check the cable with the simple inspection shown below.
Place the ends of the cable side by side and verify the color codes of the conductors are in reverse order as shown here.
OR
Y G R B
Y G R B
OR
B R G Y
B R G Y
B R G Y
INCORRECT CABLE WIRING DO NOT USE THIS CABLE
Power Connection
The TX15 Control Unit requires 12VDC, 200ma max. Power is provided by an external transformer connected to jack J4. (Caution, center ground plug-ins transformers only).
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3. SYSTEM CHECKOUT
It is strongly recommended that you hook-up and run a simple bench test before installing the TX15. Not only will this save you time in system checkout but will also familiarize you with the thermostat’s operation.
THERMOSTAT BENCH TEST
NOTE: Remote sensor versions REQUIRE the remote sensor to be connected to the WDU in order to work. You cannot test the system without the remote sensor attached.
1. Connect the Wall Display Unit to the Control Unit with a short (12 inch) 4 wire cable.
2. Before power up, set the Control Unit dipswitch, SW1, to ALL OFF
3. Connect the 12VDC transformer to the Control Unit.
4. Plug the transformer into a 110VAC outlet and apply power. Verify Control Unit Status LED is blinking.
5. Verify the WDU display comes on and shows the current temperature. a. If no display and backlights are not on, check wiring and power at the Control Unit. b. If no display but backlights are on, check to be sure you don’t have a remote sensor version
without sensors attached.
c. If a “CF” display is shown on the WDU, double check your wiring to the control unit.
d. Do not proceed until the current temperature is displayed on the WDU.
6. With the current temperature displayed on the WDU, we have verified communication between it and
the Control Unit is OK. Any communication problems will result in a “CF” (Communications Failure) display on the WDU.
7. Press the Fan button on the WDU. The Control Unit’s Fan LED and relay should turn on.
8. Press the Fan button again. The Fan LED and relay should turn off.
9. Press the Mode button until the WDU is showing “H” for Heat Mode.
10. Press the Setpoint Up button until the setpoint is above the current temperature. The Heat LED and
relay should come on.
11. Press the Mode button until the WDU is showing “O” for OFF. The Heat LED and relay will turn OFF.
12. Press the Mode button until the WDU is showing “C” for Cool Mode.
13. Press the Setpoint Down button until the setpoint is below the current temperature. The Cool and Fan
LEDs and relays should turn on.
14. Press the mode button until the WDU is showing “O” for OFF Mode.
15. All LEDs and relays should turn off.
16. When you have successfully completed all these tests, you have verified that the TX15 is working
correctly.
X-10 QUICK TEST
Requires an X-10 PRO Mini-Controller (PHC01), Maxi-Controller (PHC02) or other known good source of X10 signals.
1. With the TX15 connected as above, proceed with connecting the PSC05 X-10 Interface Module.
2. Connect a four wire modular phone cable to the Control Unit.
3. Connect the other end of the cable to the PSC05 X-10 Interface Module.
4. Plug the PSC05 X-10 Interface Module into a 110VAC outlet.
5. Plug an X-10 Controller in the outlet.
6. Set the House Code on the X-10 controller to match the TX15 Control Unit (House Code J).
7. Send Unit code ON and OFF commands from the X-10 controller and verify that the WDU display
shows the correct response to each command sent per the X-10 Decode Table in Appendix A.
8. If you have difficulty receiving X-10 commands, double check the modular cable, the X-10 Interface
Module and the House Code settings.
NOTE: The LED on the PSC05 Interface Module should blink
with each command sent from the X-10 controller.
9. If the TX15 responds properly to the X-10 commands, proceed with installation.
It is recommended that you install the TS15 and then rerun these quick tests BEFORE you connect the controller to the HVAC system. You will be confident that the TS15 is working correctly before you attempt to interface to the HVAC system.
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HVAC SYSTEM TESTING
VALVE
Simplified diagram of an HVAC System and Thermostat.
The TX15 Control Unit connects to the HVAC system at the normal thermostat connections on the HVAC unit. Standard thermostat control of HVAC systems consist of 24VAC contact closures in the thermostat. You can verify that your HVAC system is working correctly by duplicating the contact closures by shorting across the proper terminals at the HVAC system’s thermostat connection. Refer to the following HVAC system example.
HVAC System Example
The Thermostat operates like switches to control the HVAC’s Heat, Cool and Fan functions.
HVAC SYSTEM
STANDARD GAS/AC
TYPICAL THERMOSTAT
FAN
COMP
FURNACE AND BLOWER UNIT
B 24VAC COMMON R 24VAC HOT G FAN W HEAT Y COMP
FAN RELAY
GAS
24VAC
To verify the HVAC system is working properly you can simulate the thermostat contacts by shorting across the thermostat connections at the HVAC system as follows: R to G for FAN R to W for Heat R to Y for Compressor ( be sure to short FAN, R to G, also if you are going to leave the compressor running for longer than a few seconds to test)
You can also verify the HVAC operation at the TX15 Control Unit by placing a wire jumper across the Control Units HVAC System terminals as follows (with the HVAC system connected to theTX15):
For Standard HVAC systems, jump across J4, HVAC System terminals as follows: FAN operation: Jumper across R and G (Fan) terminals.
HEAT operation: Jumper across R and W (Heat) terminals (Fan is not usually necessary for gas furnaces). COOL operation: Jumper across R and Y (Compressor) and G (Fan) terminals.
For Heat Pump systems with Changeover for cooling, jump across J4, HVAC System terminals as follows: FAN operation: Jumper across R and G terminals.
HEAT Stage 1 operation: Jumper across R and Y (Compressor) and G (Fan) terminals. HEAT Stage 2 operation: Jumper across R and W (Heat Strips) and G (Fan) terminals. COOL operation: Jumper across R and Y (Compressor) and O (Change Over) and G (Fan) terminals.
If the Control Unit’s output LEDs are ON and you suspect you are not getting an output from the relays, perform the above shorting test to verify that the HVAC system is working OK. If the HVAC system responds correctly to the shorted terminals, then the output relay is suspect.
Thermostat Connection
COMP RELAY
CONDENSING
OUTDOOR
UNIT
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RCS
WDU
X10 PLI
485
SW1
CO C/H
1
2
3
5
6
7
STD/HP
FAN/HEAT
F/C SEL
HC1/A1
HC2/A2
HC3/A3
HC4/A4
U4
U5
U3
EEPROM
232
U1
+V G T+ R
-
HC4 8
2 FAN/HEAT
STD FAN
3 CO/HEAT
1 HP SYS
OFF - ON
3 should
4 DEG C
HC1
HC2
HC3
5 6 7 RED
RC or RH) is required from the HVAC system.
TX15 WALL DISPLAY UNIT
GND G
+12VDC +V
CLOCK C
DATA D
HCURX REV E
GND
+V
CLK DATA
J1
TX15 X-10 Thermostat
WIRING DIAGRAM
Rev E
TX15 CONTROL UNIT
8
OFF-ON
STATUS
HT FAN C1 CO
JP2
J5
RC=RH
HVAC
SYSTEM
RC
24VAC
RH W HT G FAN
Y1 C
O CO
NOTE:
Jumper JP2 is factory installed for common transformer heating and cooling systems (RC=RH). When this jumper is installed, only one red wire connection (either
Cut jumper JP2 for systems with separate RC and RH 24VAC transformers.
HVAC SYSTEM
C - 24VAC COMMON R - 24VAC RETURN
WHITE
GREEN
YELLOW
ORANGE
W - HEAT G - FAN
Y- COMPRESSOR
O- CHANGEOVER
THERMOSTAT CONNECTOR
J4 PSC05 Module
J2
X10 PLI
J3
12VDC
JACK
DIPSWITCH SW1 SETTINGS (Black is switch position)
STANDARD OR HEAT PUMP SYSTEM SELECTION, SW1-1
HVAC Systems can be either Standard Gas/Electric systems or Heat Pump systems. Set SW1-1 to STD SYS (OFF) for Gas/Electric systems (default). For Heat Pump systems set to HP SYS (ON)
STANDARD FAN OR FAN WITH HEAT SELECTION, SW1-2
This switch in not used for Std Gas or Heat Pump systems. For these systems SW1 position 2 should be STD FAN position (Off). For Standard Electric HVAC systems and others that require a fan output with heat calls, SW1-2 should be in the ON position.
CHANGE OVER WITH COOL OR WITH HEAT SELECTION, SW1-3
This switch in not used for Standard Systems, for Heat Pump systems Only. Heat Pump systems require a change over (sometimes referred to as reversing valve) output to switch between heating and cooling. Most Heat Pump systems are change over with cooling and SW1­be set to CO/COOL (OFF) position. Check your HVAC system documentation to determine what your system requires. If your system requires change over with heat, set SW1-3 to the CO/HT (ON) position.
HEAT PUMP SYSTEMS ONLY
TYPICAL THERMOSTAT WIRING COLOR CODES
12VDC POWER TRANSFORMER
STD SYS
CO/COOL
FAHRENHEIT OR CENTIGRADE SELECTION, SW1-4
OFF for Fahrenheit operation (default), ON for Centigrade. X-10 HOUSE CODE SELECTION, SW1-5 to 8
Set the four switches, HC1 to HC4, to match the House Code chart as follows:
HC1234 A 1001 B 0001 C 1101 D 0101
Default SW1 switch setting is all off = Std Gas System, Std Fan, Deg F, House Code J
DCN: 141-00410-05 4/00
HC1234 E 1110 F 0110 G 1010 H 0010
HC1234 I 1000 J 0000 K 1100 L 0100
HC1234 M 1111 N 0111 O 1011 P 0011
0 1
(CO=Cool but not used with Std Systems)
DEG F
0 0 0 0 = House Code J (Default)
Page 14
DCN: DECODE TABEL B1.5 12/97
RCS
Unit codes 1-16 set a specific temperature setpoint in the thermostat. F or C operation is set by dipswitch in the thermostat Control Unit.
This decode version also supports the Bright and Dim commands to increment (bright) or decrement (dim) the current setpoint by 1. Holding down a Bright or Dim button on an X-10 controller will cause the setpoint to ramp up or down until released.
APPENDIX A
X10 THERMOSTAT DECODE TABLE
DECODE TABLE B
Version 1.5
UNIT CODE ON Command OFF Command
F /
C
1 72 2 73 3 74
/
17 SYSTEM OFF
/
18 HEAT MODE
/ 19
COOL MODE 4 75 / 20 AUTO MODE 5 76 6 77
/
21 40
/ 22
60 7 78 / 23 62 / 7 8 79
/
24 63
9 80 / 25 64 / 9 10 81 / 26 11 82 / 27 66 12 83 / 28 67 / 12 13 84 / 29 68 / 13 14 86 / 30 69 / 14
15 88 16 90
/ 31 70
/ 32
71
F
65
/
/
/
/
C
5
/ 6
8
10
/ 11
/ 15
/ 16
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