K51A
A-PDF MERGER DEMO
MAR/01
TV
Basic Service Data
General Information/Safety Precautions ......................................................................... 1-2
Disassembly ................................................................................................................... 2-1
Alignments ...................................................................................................................... 3-1
Troubleshooting Guides ................................................................................................. 4-1
Trouble Aids (Waveforms, Voltage, Timing Charts) ...................................................... 5-1
Replacement Partslist ..................................................................................................... 6-1
Exploded Views .............................................................................................................. 7-1
Block Diagrams ............................................................................................................... 8-1
Schematic Diagrams ........................................................................................................ 9-1
Circuit Boards ................................................................................................................. 10-1
K51A
Latin America After Sales
Indianapolis, IN 46290 U.S.A.
SERVICE DATA INDEX
Page
Number
CAUTION: Modification or repair of this unit by unauthorized persons is a direct violation of FCC Rules Part 68.216 and could
result in risk of electric shock. You are urged to contact a qualified factory authorized service facility for repairs.
SAFETY NOTICE
USE ISOLATION TRANSFORMER WHEN SERVICING
Components having special safety characteristics are identified by a ( ) on schematics and on the parts list in this Service Data and its bulletins.
Before servicing this instrument, it is important that the service technician read and follow the "Safety Precautions" in the Basic Service Data.
First Edition - First Printing
Copyright 2001 - Thomson Multimedia, Inc.
Printed in U.S.A. - Trademark(s)
®
Registered - Marca(s) Registrada(s)
K51A
Alignment and Adjustments
3-1
3. Alignment and Adjustments
3-1 Preadjustment
1. Since there are no VRs in the K51A chassis, all
adjustments after parts replacement must be
done in the Service Mode.
2. The Factory Mode adjustments are necessary
when either the EEPROM (IC902) or the CRT
is replaced.
3. Do not tamper with the Ò AdjustmentÓ screen
of the Factory Mode menu. This screen is
intended only for factory use.
4. WHEN EEPROM (IC902) IS REPLACED
(1) When IC902 is replaced, all adjustment data
revert to their initial values. It is necessary to
re-program this data.
(2) After IC902 is replaced, warm up the TV for
10 seconds.
Make the following adjustments AFTER
setting up purity and convergence:
White Balance
Sub-Brightness
Vertical Center
Vertical Size
Horizontal Size (No use in 21Ó and 25Ó
models)
3-2 Factory (“SERVICE”) Mode
1. The set must be in Factory (ÒServiceÓ) Mode.
Selection sequence:
STAND-BY ® MUTE ® 1 ®8 ® 2 ® POWER ON
2. The Ò FACTORY MODEÓ message will be displayed. The Factory Mode
has four components : Adjustment, MPX, PIP, Option Byte and Factory
Reset.
3. Access the Adjustment Mode by pressing the ÒVOLUMEÓ keys ( , )
The adjustment parameters are listed in the accompanying table.
Select them by pressing the CHANNEL keys (▲,▼).
4. After completing the Factory Mode adjustments, turn the power switch
OFF.
▼
▼
VSLN 30
VSN 32
VAN 32
HSN 45
EWAN 45
EWPN 33
EWCN 32
EWTN 38
*SERVICE*
¯
Press VOL
Press CH
Press VOL or
SBT 3
POWER OFF
Adjustment
MTS
PIP
Option
Reset
▼
AGC 15
VCO 62
SBT 7
SCT 11
SCR 8
STT 8
RG 32
GG 32
BG 32
SCO 20
PLA 5
¯
▼
¯
¯
▼
▼
VSLP 30
VSP 32
VAP 32
HSP 39
EWAP 46
EWPP 33
EWCP 32
EWPT 38
VSLN 30
VSN 32
VAN 32
HSN 45
EWAN 45
EWPN 33
EWCN 32
EWTN 38
AGC 15
VCO 62
SBT 7
SCT 11
SCR 8
STT 8
RG 32
GG 32
BG 32
SCO 20
PLA 5
VSLP 30
VSP 32
VAP 32
HSP 39
EWAP 46
EWPP 33
EWCP 32
EWPT 38
3-2-1 Adjustment
1. Selection sequence :
STAND-BY ® MUTE ® 1 ® 8 ® 2 ® POWER ON
2. Example : Sub-bright Adjustment
Alignment and Adjustments
3-2
SZM368ET2 (R4127)
Alignment and Adjustments
3-3
MEMORY SPECIFICATION
Table 3 - 1 Memory Specification
FUNCTION
A
D
J
U
S
T
M
E
N
T
OP
M
P
X
MODE
(OSD)
AGC
VCO
SBT
SCT
SCR
STT
RG
GG
BG
SCO
VSL
VS
VA
HS
EWA
EWP
EWC
EWT
PLA
SEP
TK2999ST
8
63
2
7
0
4
32
32
32
14
23
32
27
41
32
36
32
32
0
OFF
CD
50
13
46
32
290
300
40
290
300
1.4
2.4V
CR29805
8
63
2
7
0
4
32
32
32
14
23
32
27
41
32
36
32
32
0
OFF
8D
00
13
46
32
275
295
40
275
295
1.4
2.4V
UR29805
8
63
2
7
0
4
32
32
32
14
23
32
27
41
32
36
32
32
0
OFF
CD
50
13
46
32
290
300
40
290
283
300
2.4V
UR25805
8
63
2
7
0
4
32
32
32
14
23
32
27
41
32
36
32
32
0
OFF
CD
50
13
46
32
290
300
40
290
283
300
2.4V
RANGE
63
127
15
13
13
13
63
63
63
63
63
63
63
63
63
63
63
63
10
31
FF
FF
15
63
63
x
y
Y ± 5
x
y
Y ± 0.2
TK2599ST
8
63
2
7
0
4
32
32
32
14
23
32
27
41
32
36
32
32
0
OFF
C5
50
13
46
32
290
300
40
290
300
1.4
2.4V
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
BYTE 0
BYTE 1
ATT
SPECTRAL
WIDEBAND
HIGH - LIGHT
LOW - LIGHT
WHITE
BALANCE
ADJUSTMENT
MEASURING PULS ADJUSTMENT VOLTAGE
VIDEO MUTE
AUDIO MUTE
NO ATS
NO V - CHIP
NO VIDEO MUTE
NO AUDIO MUTE
ATS
V-CHIP
USA
PAL M/N
Alignment and Adjustments
3-4
3-2-2 Option Table
NOTE : The Option Adjustment must be done in the Service Mode.
3-2-2 (A) OPTION BYTE 00
Table 3-2 Option Byte 00
NAME
V-SYNC
AUTO ON
PIP
CATV
S-VIDEO
TONE
CRT
MPX
NOT USED
NOT USED
NO PIP FUNCTION
AIR/STD/HRC/IRC
NOT USED
NO TONE CONTROL
4 : 3 CRT
NOT USED
USED ( NO V-SYNC, POWER OFF)
USED
PIP FUNCTION
AIR/STD/HRC/AFN
USED
TONE CONTROL
12.8 : 9 CRT
USED
REMARK
ARMY : 1
3-2-2 (B) OPTION BYTE 01
BYTE : 00
D7
D6
D5
D4
D3
D2
D1
D0
FUNCTION
01
Table 3-3 Option Byte 01
NAME
AREA
LANGUAGE
NO VIDEO MUTE
NO AUDIO MUTE
ATS
V-CHIP
REMARK
SYSTEM/LANGUAGE
PAL
PAL
NT
NT
BYTE : 01
D7
D6
D5
D4
D3
D2
D1
D0
FUNCTION
01
00 : ENGLISH
01 : SPANISH (SEDA)
02 : PORTUGUESE
11 : NOT USED
Alignment and Adjustments
3-5
3-2-4 Factory Reset
When Ò Factory ResetÓ is selected, the User-Control data reverts to the initial values.
The User-Control data is available at MENU (picture, sound and the other functions).
Note : When Ò Factory ResetÓ is selected, the Factory Mode Data does not change.
Selection sequence :
Stand-By ® MUTE ® 1 ® 8 ® 2 ® POWER ON
* SERVICE *
Press VOL
Execute
Press CH
¯
▼
¯
▼
¯
Adjustment
MTS
PIP
Option
Reset
Adjustment
MTS
PIP
Option
Reset
3-3 Other Adjustments
3-3-1 General
1. Usually, a color TV needs only slight touch-up
adjustment upon installation. Check the basic
characteristics such as height, horizontal and
vertical sync and focus.
2. Observe the picture for good black and white
details. There should be no objectionable
color shading. If color shading is present,
perform the purity and convergence
adjustments described below.
3. Use the specified test equipment or its
equivalent.
4. Correct impedance matching is essential.
5. Avoid overload. Excessive signal from a
sweep generator might overload the front-end
of the TV. When inserting signal markers, do
not allow the marker generator to distort test
results.
6. Connect the TV only to an AC power source
with voltage and frequency as specified on the
backcover nameplate.
7. Do not attempt to connect or disconnect any
wires while the TV is turned on. Make sure
that the power cord is disconnected before
replacing any parts.
8. To protect against shock hazard, use an
isolation transformer.
SZM368ET2 (R4127)
Alignment and Adjustments
3-6
3-3-2 Automatic Degaussing
A degaussing coil is mounted around the
picture tube, so external degaussing after
moving the TV should be unnecessary.
However, the receiver must be properly
degaussed upon installation.
The degaussing coil operates for about 1
second after the power is switched ON. If the
set has been moved or turned in a different
direction, disconnect its AC power for at least
10 Minutes.
If the chassis or parts of the cabinet become
magnetized, poor color purity will result. If
this happens, use an external degaussing coil.
Slowly move the degaussing coil around the
faceplate of the picture tube and the sides and
front of the receiver. Slowly withdraw the coil
to a distance of about 6 feet before removing
power.
3-3-3 High Voltage Check
CAUTION : There is no high voltage
adjustment on this chassis. The B+ power
supply must be set to either +135V or +125V
(for 20Ó screen). Conditions : Full color bar
input and normal picture level.
1. Connect a digital voltmeter to the second
anode of the picture tube.
2. Turn on the TV. Set the Brightness and
Contrast controls to minimum (zero beam
current).
3. The high voltage must not exceed 29.5KV.
4. Adjust the Brightness and Contrast controls to
both extremes. Ensure that the high voltage
does not exceed 29.5KV under any conditions.
3-3-4 FOCUS Adjustment
1. Input a black and white signal.
2. Adjust the tuning control for the clearest
picture.
3. Adjust the FOCUS control for well defined
scanning lines in the center area of the screen.
3-3-5 B+Line Check
There are 3 power modes :
1. ÒAÓ : When AC power supply is connected ;
Ò Stand-ByÓ mode.
2. ÒBÓ : When Ò Set Power-ONÓ button is
pressed.
3. ÒCÓ : Driven by FBT.
Each voltage is marked on its lead-in wire.
( )
25”
29.5KV
29”
29.5KV
SIZE
MAX
H-VOLTAGE
Alignment and Adjustments
3-7
3-3-7 Color Purity Adjustment
1. Warm up the receiver. Operate it for 20
minutes, with the Brightness control set to
maximum.
2. Fully degauss the receiver. Use an external
degaussing coil.
3. Roughly adjust convergence by rotating the
Convergence Magnet.
4. Input a black and white signal.
5. Loosen the Deflection Yoke clamp screw, and
move the Deflection Yoke as close to the
purity magnet as possible.
6. Loosen the Purity Magnet clamp. Adjust the
purity magnet so that the vertical green raster
is precisely at the center of the screen. Then
tighten the clamp.
7. Slowly move the Deflection Yoke forward, and
adjust it for the best overall green screen.
8. Tighten the Deflection Yoke clamp screw.
Fig. 3-1 Tube Assembly
RUBBER WEDGES
30
30
LOCATION
DEFLECTION
YOKE
30
RUBBER WEDGE
ADHESIVE
RUBBER
WEDGES
KIT
RUBBER
WEDGES
PURITY AND
CONVERGENCE
MAGNET ASS'Y
CRT
DEFLECTION
YOKE
TAPE
CLOTH
GRASS
(1-3/16")
31 mm
Fig. 3-2 Purity and Convergence Magnets
2 POLE
PURITY
YOKE
CLAMP
SCREW
6 POLE
CONVERGENCE
4 POLE
CONVERGENCE
ADJUST THE ANGLE
(VERTICAL LINES)
FIXED
ROTATE TWO TABS
AT THE SAME TIME
(HORIZONTAL LINES)
Alignment and Adjustments
3-8
3-3-8 Center Convergence Adjustment
Note: Before attempting any convergence
adjustment, make sure that the receiver has
been powered ON for at least twenty minutes.
1. Input a crosshatch pattern from a color bar
generator.
2. Adjust the Brightness and Contrast controls
for a well defined pattern.
3. Adjust the two tabs of the 5-pole magnets.
Change the angle between the tabs, and
superimpose red and blue vertical lines in the
center area of the picture screen.
4. Next, turn both tabs at the same time. Keep
the angle between the tabs constant, and
superimpose the red and blue horizontal lines
at the center of the screen.
5. Adjust the two tabs of the 6-pole magnets.
Superimpose the red/blue lines on the green.
Adjusting the angle affects the horizontal
lines.
6. Repeat adjustments 3, 4 and 5. The dot
movement is complex because the 4-pole and
6-pole magnets interact.
Fig. 3-3 Center Convergence Adjustment
RED
BLUE
BLUE
RED
4-Pole Magnet Movement
GREEN
RED/BLUE
RED/BLUE
GREEN
6-Pole Magnet Movement
3-3-9 AGC Adjustment
1. Input a COLOR-BAR pattern. (CH2)
2. Set the RF input signal to 70 dBmV.
3. Use Generator for PM5518 & PM5418.
4. Set AGC (in the Factory Mode) so that the DC level of IC TDA8377
Pin 53 is 3.0±0.05V.
3-3-10 AFT (VCO Adjustment)
1. Input an AGC adjustment signal.
2. Select Factory Mode VCO and press the MUTE key one time.
3. GEOMATRIX adjustments
VS EWA
VA EWP
VSL EWC
HS EWT
Alignment and Adjustments
3-9
3-3-11 White Balance Adjustment
3-3-11 (A) SCREEN ADJUSTMENTS
1. Input a TOSHIBA pattern.
2. Check R506 ÒGÓ pin on the CRT PCB with an
oscilloscope.
3. Enter the Horizontal Line Mode.
4. Adjust the Screen Control on the FBT so that
the waveform of the 21st line is DC 2.0
(±0.5)V.
3-3-11 (B) HIGH-LIGHT ADJUSTMENT
1. NOTE : If a color analyzer is not available,
then approximate the following color
adjustments Òby eyeÓ.
2. Input a TOSHIBA pattern.
3. Set high-light to 290/300 (X,Y) with a color
analyzer.
4. Set low-light to 1.4F/L.
5. Adjust RG, BG and set GG to step 32.
3-3-11 (C) SUB-CONTRAST ADJUSTMENT
1. Set SCT so that the brightness level in highlight is 40 F/L (for a 29Ó SCREEN).
3-3-11 (D) SUB-BRIGHTNESS ADJUSTMENT
1. Input a TOSHIBA pattern.
2. Set SBT so that the brightness level in lowlight is 1.4 F/L.
3-3-11 (E) SUB-COLOR ADJUSTMENT
Set ÒSCRÓ in the Service Mode to step 0.
3-3-11 (F) SUB-TINT ADJUSTMENT
Set ÒSTTÓ in the Service Mode to step 4.
3-3-11 (G) VERTICAL SIZE ADJUSTMENT
1. Input a lion head pattern.
2. Set VS to 32 in the Factory Mode.
3. Set VA so that the top margin is 4.0. Adjust SL
so that the bottom margin is 4.0. If the top
and bottom margins are different, adjust VA so
that their sum is 8.0.
3-3-11 (H) HORIZONTAL SHIFT ADJUSTMENT
1. Input a lion head pattern.
2. Adjust ÒHSÓ in the Service Mode so that the
left and right margins of the lion head pattern
are 6.3 ± 0.5.
SIZE
DC
29”
2.4
25”
2.4
HEIGHT
LIGHT
30”
33 ± 5
29”
37 ± 5
26”
45 ± 5
22”
45 ± 5
<TOSHIBA PATTERN>
High-Light
Low-Light
7. Block Diagrams
7-1 Main Block Diagram
Block Diagrams
8-1
JA701
EEPROM
TUNER
SIF
DETECTOR
CONTROL IC
MICOM
R/G/B AMP
DEFLECTION
HDRIZONTAL
DEFLECTION
VERTICAL
SAW
AC INPUT
TRANS
SAW
MULTI
REGULATOR
FBT
SPS
1-Chip
MTS
SOUND
AMP
JACK BLOCK
SPEAKER
TUO1
SF102
SF101
IC201
IC701
ICD01
IC201
IC501
Q401
IC301
T444
IC902
IC901
IC801
T801
IC853
5Volt
12Volt
130Volt
IC601
I2C
I
2
C
I2C
I
2
C
: video flow
: audio flow
CRT
Block Diagrams
8-2
7-2 VIDEO SIGNAL
SF101
MONO : M1963M
STEREO : M3951M
1
45
IC901
MICOM
IC501
TDA6108JF
(TDA6017Q)
JA701
JACK
BLOCK
VIDEO INPUT
TU01
TECC1070PG26A
TECC1070PG31A
TECC1970PG26A
IC201
TDA8377A/N3
49
48
13
17
1
6
19
20
21
VIF
Q201
R
G
B
2
3
22
23
24
OSD-R/G/B
SWITCHING /
13
17
CRT
Block Diagrams
8-3
7-3 AUDIO SIGNAL (MONO)
SF101
MONO:M1963M
STEREO : M3951M
1
45
JM08
JUMPER
49
48
6
2
6
15
1
VIF
Z601
+
3
L,C TRAP
(C222,C235,L217)
Q201
SPEAKER
-
8
SWITCHING /
IC201
TDA8377A/N3
JA701
JACK BLOCK
AUDIO INPUT
IC603
2
1
TU01
TECC1070PG26A
TECC1070PG31A
Block Diagrams
8-4
7-4 AUDIO SIGNAL (STEREO)
1
1
2
IC 60 3
TDA7266S
JA701
JACK
BLOCK
STEREO:6P
ICD01
CXA2104S
12
6
5
4
2
9
2
SIF
+
IC701
TDA7449
-
1
LA7510
4
5
45
6
15
18
SIF
R-OUT
2
7
L-OUT
R-OUT
78
R
L
L-OUT
L-OUT
400mVrms
L
R
R-OUT
400mVrms
14
15
+
-
SPEAKER-R
SPEAKER-L
SF102
MONO : M9260M
IC202
TU01
TECC1070PG26A
TECC1070PG31A
TECC1970PG26A
5-1 TK2599 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 TK2999ST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 CR29805 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 UR25805 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5 UR29805 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Exploded Views & Parts List
7-1
5. Exploded Views & Parts List
Exploded Views & Parts List
7-2
5-5-1 TK2599ST
Exploded Views & Parts List
7-3
5-5-2 TK2999ST