Only qualified service technicians who are familiar with safety checks
and guidelines should perform service work. Before replacing parts,
disconnect power source to protect electrostatically sensitive parts. Do
not attempt to modify any circuit unless so recommended by the
manufacturer. When servicing the receiver, use an isolation transformer
between the line cord and power receptacle.
SERSER
SER
SERSER
Use EXTREME CAUTION when servicing the high voltage circuits. To
discharge static high voltage, connect a 10K ohms resistor in series with a
test lead between the receiver ground and CRT anode lead. DO NOT lift
the CRT by the neck. Always wear shatterproof goggles when handling
the CRT to protect eyes in case of implosion.
X-RAX-RA
X-RA
X-RAX-RA
Be aware of the instructions and procedures covering X-ray radiation. In
solid-state receivers and monitors, the CRT is the only potential source of
X-rays. Keep an accurate high voltage meter available at all times. Check
meter calibration periodically. Whenever servicing a receiver, check the
high voltage at various brightness levels to be sure it is regulating
properly. Keep high voltage at rated value, NO HIGHER. Excessive high
voltage may cause X-ray radiation or failure of associated components.
DO NOT depend on protection circuits to keep voltage at rated value.
When troubleshooting a receiver with excessive high voltage, avoid close
contact with the CRT. DO NOT operate the receiver longer than
necessary. To locate the cause of excessive high voltage, use a variable
AC transformer to regulate voltage. In present receivers, many electrical
and mechanical components have safety related characteristics which are
not detectable by visual inspection. Such components are identified by a
# on both the schematic and the parts list. For SAFETY, use only
equivalent replacement parts when replacing these components.
GENERAL GUIDELINESGENERAL GUIDELINES
GENERAL GUIDELINES
GENERAL GUIDELINESGENERAL GUIDELINES
Perform a final SAFETY CHECK before returning receiver to customer.
Check repaired area for poorly soldered connections, and check entire
circuit board for solder splashes. Check board wiring for pinched wires or
wires contacting any high wattage resistors. Check that all control knobs,
shields, covers, grounds, and mounting hardware have been replaced. Be
sure to replace all insulators and restore proper lead dress.
WARNINGWARNING
VICE
WARNING
VICE VICE
WARNINGWARNING
VICING VICING
VICING
VICING VICING
Y RADIAY RADIA
Y RADIA
Y RADIAY RADIA
THE HIGH THE HIGH
THE HIGH
THE HIGH THE HIGH
TION AND HIGH TION AND HIGH
TION AND HIGH
TION AND HIGH TION AND HIGH
VV
OLOL
V
OL
VV
OLOL
TT
AA
GE AND CRGE AND CR
T
A
GE AND CR
TT
AA
GE AND CRGE AND CR
VV
OLOL
TT
V
OL
T
VV
OLOL
TT
TT
T
TT
AA
GE LIMITSGE LIMITS
A
GE LIMITS
AA
GE LIMITSGE LIMITS
UTIONSUTIONS
UTIONS
UTIONSUTIONS
SAFETY CHECKS — FIRE AND SHOCK HAZARDSAFETY CHECKS — FIRE AND SHOCK HAZARD
SAFETY CHECKS — FIRE AND SHOCK HAZARD
SAFETY CHECKS — FIRE AND SHOCK HAZARDSAFETY CHECKS — FIRE AND SHOCK HAZARD
Cold LeakaCold Leaka
Cold Leaka
Cold LeakaCold Leaka
Unplug the AC cord, connect a jumper across the plug pr ongs, and turn
the power switch on (if applicable). Use an ohmmeter to measure the
resistance between the jumped AC plug and any exposed metal cabinet
parts such as antenna screw heads, control shafts, or handle brackets.
Exposed metal parts with a return path should measure between 1M
ohms and 5.2M ohms. Parts without a return path must measure infinity.
Hot LeakaHot Leaka
Hot Leaka
Hot LeakaHot Leaka
Plug the AC cord directly into an AC outlet. DO NOT use an isolation
transformer. Use a 1500 ohms, 10W resistor in parallel with a .15µF
capacitor to connect between any exposed metal parts on the receiver and
a good earth ground. (See figure below.) Use an AC voltmeter with at
least 5000 ohms per volt sensitivity to measure the voltage across the
resistor. Check all exposed metal parts and measure voltage at each point.
Voltage measurements should not exceed .75VAC, 500µA. Any value
exceeding this limit constitutes a potential shock hazard and must be
corrected. If the AC plug is not polarized, reverse the AC plug and repeat
exposed metal part voltage measurement at each point.
Television ........................................ 2
Technical Service Data
RCARCA
RCA
RCARCA
Model G27648YX1 (Chassis CTC203AA)Model G27648YX1 (Chassis CTC203AA)
Model G27648YX1 (Chassis CTC203AA)
Model G27648YX1 (Chassis CTC203AA)Model G27648YX1 (Chassis CTC203AA)
Representative Model
ff
or seror ser
f
or ser
ff
or seror ser
Essential coEssential co
Essential co
Essential coEssential co
vicing a televicing a tele
vicing a tele
vicing a televicing a tele
ScSc
hematicshematics
•
Sc
hematics
ScSc
hematicshematics
veravera
gg
vera
veravera
vision receivervision receiver
vision receiver
vision receivervision receiver
ee
g
e
gg
ee
......
...
......
4733
4733
HIGH HIGH
VV
OLOL
TT
AA
HIGH
V
HIGH HIGH
VV
Momentarily short BC14901 (see Q14901 base) to ground. The receiver should lose raster and sound. If
receiver does not lose raster and sound, the shutdown circuit should be repaired. To resume normal
operation, remove AC power for approximately 30 seconds and then turn the receiver on.
The listing of any available replacement part herein in no case constitutes a recommendation, warranty, or guarantee by
SAMS Technical Publishing as to the quality and suitability of such replacement part. The numbers of the listed parts have
been compiled from information furnished to SAMS Technical Publishing by the manufacturers of the specific type of
replacement part listed.
Reproduction or use, without express permission, of editorial or pictorial content, in any manner, is prohibited. No patent
liability is assumed with respect to the use of the information contained herein.
VHF High Band voltages taken on channel 7.
UHF Band voltages taken on channel 14.
w Bandw Band
w Band
w Bandw Band
VV
OLOL
TT
V
OL
T
VV
OLOL
TT
AA
GE CHARGE CHAR
A
GE CHAR
AA
GE CHARGE CHAR
VHF High BandVHF High Band
VHF High Band
VHF High BandVHF High Band
TT
T
TT
UHF BandUHF Band
UHF Band
UHF BandUHF Band
TUNER TUNER
TUNER
TUNER TUNER
(2)
(4)
(6)
TERMINAL GUIDETERMINAL GUIDE
TERMINAL GUIDE
TERMINAL GUIDETERMINAL GUIDE
(1)
t
t
(3)
t
t
(5)
t
t
(7)
t
(9)
t
(11)
t
MISCELLANEOUS ADJUSTMENTS
NOTE: All procedures require an antenna connected and power applied
to the set.
HIGH HIGH
VV
OLOL
TT
AA
HIGH
V
HIGH HIGH
VV
Tune in a picture. Set brightness, contrast, and color to minium. Connect
a high voltage probe to the CRT anode. High voltage should measure
between 26kV and 28kV.
SERSER
VICE MENUVICE MENU
SER
VICE MENU
SERSER
VICE MENUVICE MENU
The following adjustment procedures are accessed thru a service menu. To access the service menu, turn the receiver on, press the menu button
and hold it down while pressing the power button. While holding down the menu button, release the power button and press the volume +
button. The screen will display a one line menu, on the left the parameter P0, and on the right the value of that parameter V0. Release buttons.
Adjustments are made by selecting the proper parameter and changing the value of that parameter. To change the parameter number use channel
up and down buttons. To adjust the current value of that parameter use volume + and - buttons. To access and change any of the adjustments, the
proper parameter pass number must be entered. This information is listed at the beginning of the alignment. When these parameters are
modified, the T-Chip and the corresponding EEPROM are updated. All service adjustments are bus controlled, except focus and screen.
NOTE: In order to adjust the RF AGC, audio or video levels, tuner, PIP, or stereo circuits, the ChipperCheck hardware and software must be
used. This can be purchased from Thomson Electronics. Before making any changes to any of the values, record the On Set values.
NOTE: See Service Adjustment Parameters to change drive and bias
values.
Press menu button for collapsed raster service line. Disconnect the
antenna. Preset the red, green, and blue drive values to 32. Adjust
screen control for a service line that is just visible. Adjust red,
green, and blue drives to obtain a white raster. Check the low light
to high light gray scale tracking. Repeat the procedure, if necessary, to obtain the best performance.
ee
e
ee
TEMPERATEMPERA
TEMPERA
TEMPERATEMPERA
CommentComment
Comment
CommentComment
TURETURE
TURE
TURETURE
0Pass number for serviceMust set to 76-May not advance until value is set to 76.
adjustment parameters.
1Error Code 100 - 255Displays the first error detected. Set to 0 before exiting.
See Error Codes Chart.
2Error Code 200 - 255Displays the second error detected. Set to 0 before exiting.
See Error Codes Chart.
3Error Code 300 - 255Displays the last error detected. Set to 0 before exiting.
See Error Codes Chart.
4Horizontal Phase100 - 15Tune in a crosshatch pattern, adjust to center the pattern on
the screen.
5EW DC (Width)160 - 31Tune in a crosshatch pattern, adjust for slight horizontal
overscan.
6EW Amplitude80 - 15Set value to 8.
7EW Tilt80 - 15Set value to 8.
8Top Corner Pin Correction20 - 7Set value to 2.
9Bottom Corner Pin Correction20 - 7Set value to 2.
10Vertical DC330 - 63Tune in a crosshatch pattern, adjust to center vertically.
11Vertical Size840 - 127Tune in a crosshatch pattern, adjust for slight vertical
overscan.
12Vertical Countdown Mode00 - 3Set value to 0. ( 0 = Standard, 1 = Non-Standard, 2 = 50Hz,
3 = 48Hz )
13Red Bias300 - 127Press menu button on the TV set for setup line.
14Green Bias150 - 127Press menu button on the TV set for setup line.
15Blue Bias340 - 127Press menu button on the TV set for setup line.
16Red Drive410 - 6317Green Drive330 - 6318Blue Drive320 - 6319Gemstar Horizontal OSD Position1660 - 255Set value to 166.
20Gemstar Vertical OSD Position680 - 255Set value to 68.
21Gemstar PIP Horizontal Position400 - 255Set value to 40.
22Gemstar PIP Vertical Position430 - 255Set value to 43.
23Gemstar PIP Window Vertical Size 30 - 13Set value to 3.
SET 4733 PSET 4733 P
SET 4733 P
SET 4733 PSET 4733 P
aa
gg
e 1e 1
a
g
e 1
aa
gg
e 1e 1
ERROR CODES CHART
ErrErr
or Codeor Code
Err
or Code
ErrErr
or Codeor Code
DECDEC
DEC
DECDEC
0 00No error code1 0116.0V fault16.0V STBY source is failing.
3 0312.0V run fault12.0V source is failing.
4 04T4 ChipRun supply failed.
8 08T4 ChipX-ray protection caused high voltage shutdown.
9 09T4 Chip (POR)Power supply problem at (POR) power on reset.
10 0AF2 PIP module error (POR)Power supply problem at (POR) power on reset/PIP.
11 0BStereo decoder (POR)Power supply problem at reset/Stereo decoder.
16 10Run IIC Bus held lowRun IIC clock or data held low.
18 12Standby IIC Bus held lowStandby IIC clock or data held low.
23 17Gemstar 4 BoardGuide fatal error on set using Gemstar 4 Board.
24 18Gemstar 4 BoardWatchdog error on set using Gemstar 4 Board.
25 19Gemstar 4 BoardTask monitor error on set using Gemstar 4 Board.
261AGemstar 4 BoardTask monitor error on set using Gemstar 4 Board.
3220Gemstar 4 BoardCPU error on set using Gemstar 4 Board.
34 22Gemstar 4 BoardGemstar fails to acknowledge.
44 2CF2 PIP module errorF2PIP fails to acknowledge.
102 66Octal DACOctal DAC fails to acknowledge.
128 80Stereo decoderStereo decoder fails to acknowledge.
160 A0Main or PIP tuner EEPROMMain or PIP tuner EEPROM fails to acknowledge.
186BAT4 ChipT4 Chip fails to acknowledge.
196C4Main tuner PLL/DACMain tuner PLL IC fails to acknowledge.
198C6Main tuner PLL/DACMain tuner DAC IC fails to acknowledge.
ERRERR
OR CODESOR CODES
ERR
OR CODES
ERRERR
OR CODESOR CODES
HEX HEX
HEX
HEX HEX
ErrErr
or Locationor Location
Err
or Location
ErrErr
or Locationor Location
Condition IndicatedCondition Indicated
Condition Indicated
Condition IndicatedCondition Indicated
TEST EQUIPMENT
Test equipment listed by participating manufacturer illustrates
typical or equivalent equipment used by Sams engineers to obtain
measurements. This equipment is compatible with most types used
by field service technicians.
EquipmentEquipment
Equipment
EquipmentEquipment
OscilloscopeSC3100
Generators
RGBCM2125
Multiburst SignalVG91
Color BarVG91
TV StereoVG91
Digital VOMSC3100
Frequency MeterSC3100
Hi-Voltage ProbeHP200
Accessory ProbesTP212
Isolation TransformerPR570
Capacitance AnalyzerLC102
CRT AnalyzerCR7000
AC Leakage TesterPR570
Inductance AnalyzerLC102
Flyback Y oke TesterTV A92
Field Strength MeterSL753
Transistor TesterTF46
Horizontal AnalyzerHA-2500
Video AnalyzerVG91, TVA92
Sencore No.Sencore No.
Sencore No.
Sencore No.Sencore No.
If certain failures occur, the matching error codes will be stored in the EEPROM. These error codes will be displayed in parameters 1, 2, and 3. The first
failure error code will be stored at parameter 1 and the second failure error code will be stored at parameter 2. Parameter 3 will be updated to display the
most recent failure occurred in the chassis. If a failure of a bus IC occurred, the normal acknowledgment checking of that bus will be disabled in the
service mode and the address of that IC which failed will be stored in one of the error code parameters. After every repair is done to the chassis it is
recommended to check the error code parameters, and reset them back to value 0.
RCA MODEL G27648YX1 (CHASSIS CTC203AA)
RCA MODEL G27648YX1 (CHASSIS CTC203AA)RCA MODEL G27648YX1 (CHASSIS CTC203AA)
RCA MODEL G27648YX1 (CHASSIS CTC203AA)RCA MODEL G27648YX1 (CHASSIS CTC203AA)
SET 4733 PSET 4733 P
SET 4733 P
SET 4733 PSET 4733 P
aa
gg
e 1e 1
a
g
e 1
aa
gg
e 1e 1
PP
aa
gg
e 2e 2
g
gg
e 2
e 2e 2
SET 4733 SET 4733
SET 4733
SET 4733 SET 4733
P
a
PP
aa
SET 4733 PSET 4733 P
SET 4733 P
SET 4733 PSET 4733 P
aa
gg
e 2e 2
a
g
e 2
aa
gg
e 2e 2
PP
aa
gg
e 2e 2
a
g
e 2
aa
gg
e 2e 2
SET 4733 SET 4733
SET 4733
SET 4733 SET 4733
P
PP
RCA MODEL G27648YX1 (CHASSIS CTC203AA)
RCA MODEL G27648YX1 (CHASSIS CTC203AA)RCA MODEL G27648YX1 (CHASSIS CTC203AA)
RCA MODEL G27648YX1 (CHASSIS CTC203AA)RCA MODEL G27648YX1 (CHASSIS CTC203AA)
SW3410ISwitch207842Channel Up
SW3412ISwitch207842Power
SW3420ISwitch207842Channel Down
SW3421ISwitch207842Volume Up
SW3430ISwitch207842Menu
SW3431ISwitch207842Volume Down
PC Board (2)2518384.5MHz Adapter
Transmitter242524Remote, CRK76TE1
MfrMfr
Mfr
MfrMfr
..
P P
arar
t No.t No.
.
P
ar
t No.
..
P P
arar
t No.t No.
NotesNotes
Notes
NotesNotes
ImporImpor
tant Ptant P
arar
ts Infts Inf
Impor
tant P
ImporImpor
n The par ts listed here are those not usually available from a well-stocked supply cabinet or bin.
n Where items may be replaced with equiv alent parts, several alter nates are sho wn from par ticipating v endors .
n On the par ts lists, saf ety items are mar ked with a
these items .
n When order ing parts, state the model n umber, part n umber , and description.
Many of these parts are available from y our local Sams author ized distrib utor or the man u f acturer of the equipment. Call
Sams for the name of y our nearest distributor:
ar
tant Ptant P
arar
# #
# to remind you that only exact replacements are recommended f o r
# #
Obtaining PObtaining P
Obtaining P
Obtaining PObtaining P
ts Inf
ts Infts Inf
ormationormation
ormation
ormationormation
arar
tsts
ar
ts
arar
tsts
800-428-7267
Or consult the Sams
Infor mation on test equipment and replacement par ts is listed in these pages for the follo wing par ticipating v endors .
Consult the Sams
n NTE Electronics , Inc. (NTE)
Annual Index
Annual Index
for the address of the or iginal equipment man u facturer.
PP
arar
ticipating ticipating
P
ar
ticipating
PP
arar
ticipating ticipating
for their current address.
VV
endorendor
endor
endorendor
ss
s
ss
V
VV
n Sencore , Inc.
RCA MODEL G27648YX1 (CHASSIS CTC203AA)
RCA MODEL G27648YX1 (CHASSIS CTC203AA)RCA MODEL G27648YX1 (CHASSIS CTC203AA)
RCA MODEL G27648YX1 (CHASSIS CTC203AA)RCA MODEL G27648YX1 (CHASSIS CTC203AA)
# For SAFETY use only equivalent replacement part.
(1) Used in chassis CTC203AA5 and CTC203AA9.
(2) Used in chassis CTC203AA.
(3) Bonded part of CRT.
(4) Screen and focus controls are part of T14401.
SET 4733 PSET 4733 P
SET 4733 P
SET 4733 PSET 4733 P
aa
gg
e 4e 4
a
g
e 4
aa
gg
e 4e 4
SAFETY PRECASAFETY PRECA
SAFETY PRECA
SAFETY PRECASAFETY PRECA
SERSER
VICE VICE
SER
SERSER
Only qualified service technicians who are familiar with safety checks
and guidelines should perform service work. Before replacing parts,
disconnect power source to protect electrostatically sensitive parts. Do
not attempt to modify any circuit unless so recommended by the
manufacturer. When servicing the receiver, use an isolation transformer
between the line cord and power receptacle.
SERSER
SER
SERSER
Use EXTREME CAUTION when servicing the high voltage circuits. To
discharge static high voltage, connect a 10K ohms resistor in series with a
test lead between the receiver ground and CRT anode lead. DO NOT lift
the CRT by the neck. Always wear shatterproof goggles when handling
the CRT to protect eyes in case of implosion.
X-RAX-RA
X-RA
X-RAX-RA
Be aware of the instructions and procedures covering X-ray radiation. In
solid-state receivers and monitors, the CRT is the only potential source of
X-rays. Keep an accurate high voltage meter available at all times. Check
meter calibration periodically. Whenever servicing a receiver, check the
high voltage at various brightness levels to be sure it is regulating
properly. Keep high voltage at rated value, NO HIGHER. Excessive high
voltage may cause X-ray radiation or failure of associated components.
DO NOT depend on protection circuits to keep voltage at rated value.
When troubleshooting a receiver with excessive high voltage, avoid close
contact with the CRT. DO NOT operate the receiver longer than
necessary. To locate the cause of excessive high voltage, use a variable
AC transformer to regulate voltage. In present receivers, many electrical
and mechanical components have safety related characteristics which are
not detectable by visual inspection. Such components are identified by a
# on both the schematic and the parts list. For SAFETY, use only
equivalent replacement parts when replacing these components.
GENERAL GUIDELINESGENERAL GUIDELINES
GENERAL GUIDELINES
GENERAL GUIDELINESGENERAL GUIDELINES
Perform a final SAFETY CHECK before returning receiver to customer.
Check repaired area for poorly soldered connections, and check entire
circuit board for solder splashes. Check board wiring for pinched wires or
wires contacting any high wattage resistors. Check that all control knobs,
shields, covers, grounds, and mounting hardware have been replaced. Be
sure to replace all insulators and restore proper lead dress.
WARNINGWARNING
VICE
WARNING
VICE VICE
WARNINGWARNING
VICING VICING
VICING
VICING VICING
Y RADIAY RADIA
Y RADIA
Y RADIAY RADIA
THE HIGH THE HIGH
THE HIGH
THE HIGH THE HIGH
TION AND HIGH TION AND HIGH
TION AND HIGH
TION AND HIGH TION AND HIGH
VV
OLOL
V
OL
VV
OLOL
TT
AA
GE AND CRGE AND CR
T
A
GE AND CR
TT
AA
GE AND CRGE AND CR
VV
OLOL
TT
V
OL
T
VV
OLOL
TT
TT
T
TT
AA
GE LIMITSGE LIMITS
A
GE LIMITS
AA
GE LIMITSGE LIMITS
UTIONSUTIONS
UTIONS
UTIONSUTIONS
SAFETY CHECKS — FIRE AND SHOCK HAZARDSAFETY CHECKS — FIRE AND SHOCK HAZARD
SAFETY CHECKS — FIRE AND SHOCK HAZARD
SAFETY CHECKS — FIRE AND SHOCK HAZARDSAFETY CHECKS — FIRE AND SHOCK HAZARD
Cold LeakaCold Leaka
Cold Leaka
Cold LeakaCold Leaka
Unplug the AC cord, connect a jumper across the plug pr ongs, and turn
the power switch on (if applicable). Use an ohmmeter to measure the
resistance between the jumped AC plug and any exposed metal cabinet
parts such as antenna screw heads, control shafts, or handle brackets.
Exposed metal parts with a return path should measure between 1M
ohms and 5.2M ohms. Parts without a return path must measure infinity.
Hot LeakaHot Leaka
Hot Leaka
Hot LeakaHot Leaka
Plug the AC cord directly into an AC outlet. DO NOT use an isolation
transformer. Use a 1500 ohms, 10W resistor in parallel with a .15µF
capacitor to connect between any exposed metal parts on the receiver and
a good earth ground. (See figure below.) Use an AC voltmeter with at
least 5000 ohms per volt sensitivity to measure the voltage across the
resistor. Check all exposed metal parts and measure voltage at each point.
Voltage measurements should not exceed .75VAC, 500µA. Any value
exceeding this limit constitutes a potential shock hazard and must be
corrected. If the AC plug is not polarized, reverse the AC plug and repeat
exposed metal part voltage measurement at each point.
gg
e Chece Chec
e Chec
e Chece Chec
ks fks f
ks f
ks fks f
g
gg
gg
e Current Chece Current Chec
g
e Current Chec
gg
e Current Chece Current Chec
or Receiveror Receiver
or Receiver
or Receiveror Receiver
kk
k
kk
s with Isolated Grs with Isolated Gr
s with Isolated Gr
s with Isolated Grs with Isolated Gr
oundound
ound
oundound
4737
SET 4737SET 4737
SET 4737SET 4737
SET 4737
GridTrace Location
High Voltage Shutdown Test.................. 1
IC Functions ........................................... 4
Important Parts Information ................... 4
Miscellaneous Adjustments.................... 1
Parts List................................................. 4
Television ........................................ 2
Technical Service Data
SANYSANY
SANY
SANYSANY
Model DS25520 (Chassis 25520-00/01)Model DS25520 (Chassis 25520-00/01)
Model DS25520 (Chassis 25520-00/01)
Model DS25520 (Chassis 25520-00/01)Model DS25520 (Chassis 25520-00/01)
Model DS25520 (Chassis 25520-01)
Essential coEssential co
Essential co
Essential coEssential co
ff
or seror ser
f
or ser
ff
or seror ser
vicing a televicing a tele
vicing a tele
vicing a televicing a tele
ScSc
hematicshematics
•
Sc
hematics
ScSc
hematicshematics
OO
O
OO
veravera
gg
vera
veravera
vision receivervision receiver
vision receiver
vision receivervision receiver
ee
g
e
gg
ee
......
...
......
4737
4737
HIGH HIGH
VV
OLOL
TT
AA
V
OL
T
VV
OLOL
TT
GE SHUTDOGE SHUTDO
A
GE SHUTDO
AA
GE SHUTDOGE SHUTDO
HIGH
HIGH HIGH
Apply 120VAC, Turn receiver on, and set all customer controls to normal operation. Measure voltage
between TE7 and TP7. Voltage should be between 16.5V and 21.0V. If the voltage exceeds this range, the
shutdown circuit should be repaired. Temporarily connect a 23.0V power supply thru a 100 ohms resistor
to TP7 and ground. The receiver should lose raster and sound. If the receiver does not lose raster and
sound, the shutdown circuit should be repaired. To resume normal operation, press the power switch.
The listing of any available replacement part herein in no case constitutes a recommendation, warranty, or guarantee by
SAMS Technical Publishing as to the quality and suitability of such replacement part. The numbers of the listed parts have
been compiled from information furnished to SAMS Technical Publishing by the manufacturers of the specific type of
replacement part listed.
Reproduction or use, without express permission, of editorial or pictorial content, in any manner, is prohibited. No patent
liability is assumed with respect to the use of the information contained herein.
VHF High Band voltages taken on channel 7.
UHF Band voltages taken on channel 14.
VV
OLOL
TT
AA
V
VV
w Bandw Band
w Band
w Bandw Band
Test equipment listed by participating manufacturer illustrates typical or equivalent equipment used by Sams engineers to obtain
measurements. This equipment is compatible with most types used by field service technicians.
EquipmentEquipment
Equipment
EquipmentEquipment
OscilloscopeSC3100
Generators
RGBCM2125
Multiburst SignalVG91
Color BarVG91
TV StereoVG91
Digital VOMSC3100
Frequency MeterSC3100
Hi-Voltage ProbeHP200
Accessory ProbesTP212
GE CHARGE CHAR
OL
T
A
GE CHAR
OLOL
TT
AA
GE CHARGE CHAR
VHF High BandVHF High Band
VHF High Band
VHF High BandVHF High Band
TT
T
TT
UHF BandUHF Band
UHF Band
UHF BandUHF Band
TEST EQTEST EQ
TEST EQ
TEST EQTEST EQ
Sencore No.Sencore No.
Sencore No.
Sencore No.Sencore No.
TUNER TUNER
TUNER
TUNER TUNER
TERMINAL GUIDETERMINAL GUIDE
TERMINAL GUIDE
TERMINAL GUIDETERMINAL GUIDE
t
t
(4)
t
t
(6)
t
t
t
t
UIPMENTUIPMENT
UIPMENT
UIPMENTUIPMENT
EquipmentEquipment
Equipment
EquipmentEquipment
Isolation TransformerPR570
Capacitance AnalyzerLC102
CRT AnalyzerCR7000
AC Leakage TesterPR570
Inductance AnalyzerLC102
Flyback Yoke TesterTV A92
Field Strength MeterSL753
Transistor TesterTF46
Horizontal AnalyzerHA-2500
Video AnalyzerVG91, TVA92
Connect a digital DC voltmeter to the cathode of D625. Set brightness and picture
to minimum. With AC line set to 120VAC, B+ should read 130V ±2.0V.
HIGH HIGH
VV
OLOL
TT
AA
HIGH
V
HIGH HIGH
VV
Tune in a picture. Set customer controls to minimum. Connect a high voltage probe
to CRT anode. High voltage should measure 26kV to 28kV.
ENTERING SERENTERING SER
ENTERING SER
ENTERING SERENTERING SER
Disconnect the AC power cord. While pressing the menu button on the front of the
set, connect the AC power cord. Use the channel up and down buttons to select the
service number. Use volume up and down buttons to change the value. Press the
menu button to exit the service mode.
HORIZONTHORIZONT
HORIZONT
HORIZONTHORIZONT
Tune in a crosshatch pattern. Enter the service mode and select service item number
47 EWD. Adjust for the proper horizontal width.
HORIZONTHORIZONT
HORIZONT
HORIZONTHORIZONT
Tune in a crosshatch pattern. Enter the service mode and select service item number
03 HP. Adjust for the best horizontal centering.
RF ARF A
GC DELAGC DELA
RF A
GC DELA
RF ARF A
GC DELAGC DELA
Tune in a picture. Enter the service mode and select service number 42 RAD.
Adjust where no snow (noise) appears in picture.
VERVER
TICAL SIZETICAL SIZE
VER
TICAL SIZE
VERVER
TICAL SIZETICAL SIZE
Tune in a crosshatch pattern. Enter the service mode and select service item number
04 VS. Adjust for proper vertical size and best vertical linearity.
VERVER
TICAL CENTERINGTICAL CENTERING
VER
TICAL CENTERING
VERVER
TICAL CENTERINGTICAL CENTERING
Tune in a crosshatch pattern. Check that the pattern is centered. If too low, replace
resistor R513 1000 ohms 1/2W with a 470 ohms 1W. If too high, remove resistor
R513 1000 ohms 1/2W.
VCOVCO
VCO
VCOVCO
VCO must be adjusted after IC101, IC802, or T151 is replaced. Tune in a picture.
Connect positive lead of a digital voltmeter to pin 58 of IC101 and the negative lead
to TE7. Adjust T151 to obtain a reading of 3.6V ± 0.2V.
VIDEO LEVELVIDEO LEVEL
VIDEO LEVEL
VIDEO LEVELVIDEO LEVEL
Tune in a color bar pattern. Set picture and brightness to normal. Connect an
oscilloscope to the emitter of Q202, and the negative lead to ground. Enter the
service mode and select service number 46 VL. Adjust for 1.0Vp-p ±0.1Vp-p
waveform on the oscilloscope.
GRAGRA
Y SCALEY SCALE
GRA
Y SCALE
GRAGRA
Y SCALEY SCALE
Tune in an active channel. Enter the service mode. Set the value of service numbers
15 RB, 16 GB, and 17 BB to 0. Set the value of service numbers 18 RD and 20 BD
to 55. Set screen control, color, brightness, and picture to minimum. Adjust screen
control, if necessary, to obtain a barely visible horizontal line. Select service
number 73. Adjust the bias levels for a white line. Select service number 72 DRV
and adjust the drive values for normal black and white picture at all brightness
levels.
SUB BRIGHTNESSSUB BRIGHTNESS
SUB BRIGHTNESS
SUB BRIGHTNESSSUB BRIGHTNESS
Tune in a color bar pattern. Set picture and brightness to normal. Connect positive
lead of a digital voltmeter to TP51 and the negative lead to TP50. Enter the service
mode and select service number 53 SB. Adjust for 820mV ±10mV.
SUB COLOR,SUB COLOR,
SUB COLOR,
SUB COLOR,SUB COLOR,
Tune in a picture. Enter the service mode. Select service number 54 SCO. Adjust for
normal color level. Select service number 55 STI. Adjust for normal flesh tones.
Select service number 56 SSH. Adjust for contrast range.
OSD HORIZONTOSD HORIZONT
OSD HORIZONT
OSD HORIZONTOSD HORIZONT
Tune in a local channel. Enter the service mode and select service item number 59
HR. Adjust for centered on screen menu.
GE CHECKGE CHECK
OL
T
A
GE CHECK
OLOL
TT
AA
GE CHECKGE CHECK
AL AL
WIDTHWIDTH
AL
WIDTH
AL AL
WIDTHWIDTH
AL POSITIONAL POSITION
AL POSITION
AL POSITIONAL POSITION
YY
Y
YY
SUB SUB
SUB
SUB SUB
VICE MODEVICE MODE
VICE MODE
VICE MODEVICE MODE
TINTTINT
,,
SUB SHARPNESS SUB SHARPNESS
TINT
,
SUB SHARPNESS
TINTTINT
,,
SUB SHARPNESS SUB SHARPNESS
AL POSITIONAL POSITION
AL POSITION
AL POSITIONAL POSITION
SOUNDSOUND
SOUND
SOUNDSOUND
Tune in a local channel. Connect an oscilloscope to the base of Q135, and the
negative lead to ground. Enter the service mode and select service number 45 FL.
Adjust for 0.693Vp-p ± 0.07Vp-p waveform on the oscilloscope
INPUT LEVELINPUT LEVEL
INPUT LEVEL
INPUT LEVELINPUT LEVEL
Set generator to 1kHz audio frequency and L-R modulating signal. Connect an
oscilloscope to pin 38 of IC3401. Enter service mode and select the service item
number 60 ATT. Adjust for 0.7Vp-p waveform.
SEPSEP
ARAARA
SEP
SEPSEP
Set generator to pilot, 300Hz audio frequency, and left modulating signal. Connect
an oscilloscope to pin 38 of IC3401 and ground. Enter the service mode and select
service number 61 WDB. Adjust for minimum amplitude of the waveform. Set
generator to 8kHz audio frequency. Select service n umber 62 SPC and adjust for
minimum amplitude of the waveform.
PURITYPURITY
PURITY
PURITYPURITY
NOTE: Operate the receiver for 15 minutes to allow warm-up of CRT.
Use a degaussing coil to demagnetize the CRT. Tune in a green raster. Loosen the
clamp screw. Slide deflection yoke back as far as possible. Adjust purity tabs to
center the vertical green band. Slide the deflection yoke forward to produce a
uniform green screen. Tighten the clamp screw.
CONVERGENCECONVERGENCE
CONVERGENCE
CONVERGENCECONVERGENCE
Tune in a dot pattern. Loosen the clamp screw. Adjust the 4 pole magnets to
converge the red and blue dots at the center of the screen. Adjust the 6 pole magnets
to converge the red/blue dots over the green dots at the center of the screen.
NOTE: Rotate the two tabs of each set of magnets equally and opposite to converge
vertically and rotate both tabs in the same direction to converge horizontally. The 4
and 6 pole magnets interact, repeat adjustment until center convergence is correct.
Tune in a crosshatch pattern. Remove the tilt adjustment wedges between deflection
yoke and the CRT. Loosen the clamp screw. Tilt the deflection yoke up or down to
converge the vertical lines at the top and bottom of the screen and the horizontal
lines at the right and left sides of the screen. Tilt the deflection yoke to the right or
left to converge the horizontal line at the top and bottom of the screen and the
vertical line at the right and left sides of the screen. Repeat convergence procedure
if necessary to obtain best overall convergence. Replace the tilt adjustment wedges.
Tighten the clamp screw.
CRCR
CR
CRCR
IC802 REPLAIC802 REPLA
IC802 REPLA
IC802 REPLAIC802 REPLA
Perform the following adjustments after replacing IC802. Enter the service mode,
select service number 03 HP and set value to 14. Select service number 07 VLN and
set value to 13. Select service number 28 PRE and set value to 3. Select service
number 37 AF and set value to 1. Select service number 57 OPT and set value to
100. Select service number 58 OP2 and set value to 32. Press the menu button to
exit service mode.
TIONTION
ARA
TION
ARAARA
TIONTION
T NECK ASSEMBLT NECK ASSEMBL
T NECK ASSEMBL
T NECK ASSEMBLT NECK ASSEMBL
CEMENTCEMENT
CEMENT
CEMENTCEMENT
YY
Y
YY
SERVICE MODE ADJUSTMENT CHART
SerSer
vicevice
Ser
vice
SerSer
No.No.
No.
No.No.
01HFR0 - 63292 929Horizontal Frequency
02AFC0, 1000AFC Gain
03HP0 - 31151414H-Position (H-Centering)
04VS0 - 127646451Vertical Size
05VPO0 - 63555Vertical Position
06VSP0, 1000Vertical Set Up
07VLN0 - 31181 313Vertical Linearity
08CRS0 - 3000Cross B/W
09GRY0, 1111Gray Mode
10VSC0 - 31888Vertical S Correction
11HBR0 - 7333H BLK R
12HBL0 - 7444H BLK L
13CDM0, 1000CD Mode
14VC0 - 7777Vertical Compression
15RB0 - 255000Red Bias
16GB0 - 255000Green Bias
17BB0 - 255007Blue Bias
18RD0 - 127646485Red Drive
19GD0 - 15888Green Drive
20BD0 - 127646462Blue Drive
21SBI0 - 127484848Sub Bias
22OSD0 - 3333OSD Contrast
23POS0, 1000Pre/Over/SW
24FLS0 - 7111Filter System
25CKO0 - 7333Color Killer Operation
26GYA0, 1000G-Y Angle
27CRG0 - 3222Coring Gain
28PRE0 - 3133Pre Shoot Adjust
29WP0, 1011White Peak Limiter, 0 = On, 1 = Off
30FSW0, 1000FBP Blanking Switch
31VBL0, 1000Vertical Blanking Switch
32BSG0 - 3222Black Stretch Gain
33BSS0 - 3111Black Stretch Start
34DCR0 - 3111DC Reset
35YGM0 - 3111Y Gamma
36CBP0, 1000C Bypass
37AF0, 1011Auto Flesh, 0 = Off, 1 = On
38BAT0 - 7444Bright ABL Threshold
39MSD0, 1000Mid Stop Def
40ABL0, 1000ABL Defeat, 0 = On, 1 = Off
41RYA0 - 15222R-Y/B-Y Angle
42RAD0 - 63151537RF AGC Delay
43IAS0, 1000IF AGC Switch, 0 = TV (Normal), 1 = AV (IF Gain Minimum)
44FMM0, 1000FM Mute
45FL0 - 31151510FM Level
46VL0 - 7445Video Level
47EWD0 - 63393939EW DC
48EWA0 - 63303030EW Amp
49EWT0 - 63343434EW Tilt
50EWP0 - 7777EW Corner Top
51EWB-888EW Corner Bottom
52HSC-777Horiz Size Comp
53SB0 - 63323231Sub Brightness
54SCO0 - 31777Sub Color
55STI0 - 31202020Sub Tint
56SSH0 - 15121 212Sub Sharpness
57OPT0 - 2550100100Option, data 1 should be set to 100, in binary 8 bit 01100100
58OP20 - 25503232Option, data 2 should be set to 32, in binary 8 bit 0 0100000
59HR0 - 63272727OSD Horizontal Position
60ATT0 - 151078Attenuation
61WDB0 - 633 23234Wide Band
62SPC0 - 6332321 1Spectral
63SBO0 - 255555Sub Bright Offset
64PCO0 - 63404040PIP Color
65PTI0 - 63404040PIP Tint
66PUV0 - 63242424PIP Top Position
67PDV0 - 2551 47147147PIP Bottom Position
68PLH0 - 63101010PIP Left Position
69PRH0 - 2551011 01101PIP Right Position
70PCN0 - 63424252PIP Y Level
71PBS0 - 63151515PIP BGP Phase
72DRV0 - 1276 464R 85Red Dr ive, press 1 to decrease value and 3 to increase value.
73-0 - 255000Red Bias, press 1 to decrease value and 3 to increase value.
74R00
ThruThru
146R7 20 - 255-00-
vicevice
AdjustmentAdjustment
Adjustment
AdjustmentAdjustment
DRV0 - 1276464B 62Blue Drive, press 7 to decrease value and 9 to increase value.
-0 - 255000Green Bias, press 4 to decrease value and 6 to increase value.
-0 - 255000Blue Bias, press 7 to decrease value and 9 to increase value.
VV
aluealue
V
alue
VV
aluealue
RangRang
Rang
RangRang
Initial RefInitial Ref
Initial Ref
ee
e
ee
Initial RefInitial Ref
VV
aluealue
V
alue
VV
aluealue
Initial SetInitial Set
Initial Set
Initial SetInitial Set
Up Up
VV
aluealue
Up
V
alue
Up Up
VV
aluealue
On-SetOn-Set
On-Set
On-SetOn-Set
VV
aluealue
V
alue
VV
aluealue
NotesNotes
Notes
NotesNotes
SANY
SANYSANY
SANYSANY
O MODEL DS25520 (CHASSIS 25520-00/01)
O MODEL DS25520 (CHASSIS 25520-00/01)O MODEL DS25520 (CHASSIS 25520-00/01)
O MODEL DS25520 (CHASSIS 25520-00/01)O MODEL DS25520 (CHASSIS 25520-00/01)
SET 4737 PSET 4737 P
SET 4737 P
SET 4737 PSET 4737 P
aa
gg
e 1e 1
a
g
e 1
aa
gg
e 1e 1
PP
aa
gg
e 2e 2
a
g
e 2
aa
gg
e 2e 2
SET 4737 SET 4737
SET 4737
SET 4737 SET 4737
P
PP
SET 4737 PSET 4737 P
SET 4737 P
SET 4737 PSET 4737 P
aa
gg
e 2e 2
a
g
e 2
aa
gg
e 2e 2
PP
aa
gg
e 2e 2
a
g
e 2
aa
gg
e 2e 2
SET 4737 SET 4737
SET 4737
SET 4737 SET 4737
P
PP
SANY
SANYSANY
SANYSANY
O MODEL DS25520 (CHASSIS 25520-00/01)
O MODEL DS25520 (CHASSIS 25520-00/01)O MODEL DS25520 (CHASSIS 25520-00/01)
O MODEL DS25520 (CHASSIS 25520-00/01)O MODEL DS25520 (CHASSIS 25520-00/01)
# For SAFETY use only equivalent replacement part.
(1) Used in chassis 25520-00.
(2) Used in chassis 25520-01.
(3) Screen and focus controls are part of T402.
n The parts listed here are those not usually available from a well-stocked supply cabinet or bin.
n Where items may be replaced with equivalent parts, several alternates are shown from
Function/RatingFunction/Rating
Function/Rating
Function/RatingFunction/Rating
Power645 051 4951-
Fuse Holder645 000 5077For F601 (2 Used)
Magnet610 217 7794Purity/Convergence
PC Board (1)610 295 5965CRT
PC Board (2)610 296 1553CRT
PC Board (1)610 295 5958Main
PC Board (2)610 296 1546Main
Transmitter645 053 8698Remote
Wedge610 117 0154Yoke Positioning (3 Used)
ImporImpor
tant Ptant P
Impor
tant P
ImporImpor
tant Ptant P
arar
ar
arar
MfrMfr
Mfr
MfrMfr
ts Infts Inf
ts Inf
ts Infts Inf
..
P P
arar
t No.t No.
.
P
ar
t No.
..
P P
arar
t No.t No.
ormationormation
ormation
ormationormation
NotesNotes
Notes
NotesNotes
participating vendors.
n On the parts lists, safety items are marked with a
# #
# to remind you that only exact replacements
# #
are recommended for these items.
n When ordering parts, state the model number, part number, and description.
Obtaining PObtaining P
Obtaining P
Obtaining PObtaining P
arar
ar
arar
tsts
ts
tsts
Many of these parts are available from your local Sams authorized distributor or the manufacturer
of the equipment. Call Sams for the name of your nearest distributor:
800-428-7267
Or consult the Sams
Information on test equipment and replacement parts is listed in these pages for the following
participating vendors. Consult the Sams
n NTE Electronics, Inc. (NTE)n Sencore, Inc.
Annual Index
for the address of the original equipment manufacturer.
PP
arar
ticipating ticipating
P
ar
ticipating
PP
arar
ticipating ticipating
Annual Index
VV
endorendor
endor
endorendor
ss
s
ss
V
VV
for their current address.
SANY
SANYSANY
SANYSANY
O MODEL DS25520 (CHASSIS 25520-00/01)
O MODEL DS25520 (CHASSIS 25520-00/01)O MODEL DS25520 (CHASSIS 25520-00/01)
O MODEL DS25520 (CHASSIS 25520-00/01)O MODEL DS25520 (CHASSIS 25520-00/01)
SET 4737 PSET 4737 P
PP
aa
gg
e 4e 4
g
e 4
gg
e 4e 4
SET 4737 SET 4737
SET 4737
SET 4737 SET 4737
P
a
PP
aa
SET 4737 P
SET 4737 PSET 4737 P
aa
gg
e 4e 4
a
g
e 4
aa
gg
e 4e 4
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