Razor Electric Punk User Manual

Owner’s Manual

Razor Owner’s Manual

+ Safety Handbook

Table of Contents

1. Parts of the Electric Punk . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2. Proper Fit and Size Adjustments . . . . . . . . . . . . . . . . . . . . . . .4

3. Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

4. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

4A. Un-box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

4B. Install the handlebars and stem . . . . . . . . . . . . . . . .6

4C. Install seatpost . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

4D. Adjust and tighten handlebars . . . . . . . . . . . . . . . . .8

4E. Inflating the tires . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

4F. Adjusting the seat . . . . . . . . . . . . . . . . . . . . . . . . . .10

4G. Charging prior to use . . . . . . . . . . . . . . . . . . . . . . .10

4H. Main switch with circuit breaker . . . . . . . . . . . . . . .10

5. Safety Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

6. Maintenance and repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

7. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

8. Limited Warranty and owner registration . . . . . . . . . . . . . . .19

NOTE: This manual contains many “Warnings” and “Cautions”

concerning the consequences of failing to maintain or inspect your bicycle. Because any incident can result in serious injury or even death, we do not repeat the warning of possible serious injury or death each time such a warning is mentioned.

WARNING: Riding the Razor Electric Punk can be hazardous.

Proper inspection and maintenance of the product is your responsibility and can reduce the risk of injury.

WARNING: The Electric Punk has been built to Razor’s design

specifications. All the original equipment supplied at the time of sale

were selected on the basis of their compatibility with the frame, fork and all other parts. Certain after-market products may or may not be compatible with your Electric Punk. Consult your retailer or call Razor prior to modifying or replacing any component with a non-factory specified product.

TOOLS REQUIRED FOR ASSEMBLY/ADJUSTMENT ONLY

* 4, 5 and 6mm hex (Allen) keys * Bicycle-style tire pump for Schrader

valve tires, with pressure gauge * 15mm box wrench (seat adjustment) * 10mm box wrench (belt adjustment)

Razor recommends assembly by an adult with experience in bicycle mechanics. Some tools may be supplied, however we recommend the use of mechanic’s grade tools and use the supplied tools only as a last resort.

1. Parts of the Electric Punk

Seat height adjust

quick-release

On/off switch charging port

Motor and drive

assembly

Rear shock

Swingarm

Folding foot rest

Throttle trigger

switch

Seat “guts”

Battery pack

and motor

controller

Handlebar

Brake lever

Handlebar height

adjust quick-release

Handlebar

stem

Front fork

NOTE: For safety reasons, the Electric Punk must be moving at least 3mph before the motor will start. Kick to 3mph, then pull the trigger to start the motor!

2. Proper Fit and Size Adjustments

Fit. When properly adjusted, the rider should be able to sit comfortably

and steer with both feet remaining on the foot rests at all times. If the rider has to stretch to reach the foot rests or is too cramped, the seat should be adjusted accordingly.

WARNING: The age recommendation is only an estimate. If you are too small or too large to comfortably reach the pedals or handlebars, do not ride the Electric Punk.

WARNING: Failing to properly adjust and tighten the screws, bolts and clamps that affix the handlebars, seat and rear wheels can cause you to lose control and fall. When properly tightened, you cannot twist the front wheel out of line with the handlebars or move the saddle out of adjustment. If you can twist or force these components to move or come off by hand, readjust and properly retighten the screws and bolts.

3. Brake

Your Electric Punk is fitted with a hand-operated brake. The brake lever may be positioned on the handlebar where it is most comfortable for the rider. To change the position, loosen the clamping screw and slide the brake lever to the new position and retighten securely.

Figure 1. Brake lever adjustment.

WARNING: The brake, when properly adjusted, is capable of skidding the tire and throwing an unsuspecting rider. Practice in an open area free from obstacles until you are familiar with the brake function.

WARNING: Cable operated brakes are very effective but must be

adjusted and maintained on a regular basis. Check or have them checked and adjusted by a qualified mechanic. Worn brake parts, stretched or frayed inner wires or a kinked housing indicate brake service or parts replacement may be necessary for proper function.

4. Assembly

WARNING: Razor highly recommends that you have your Electric

Punk assembled by an experienced, adult mechanic. Many retailers provide assembly but some charge extra. If your retailer can’t do the assembly, you can have your Electric Punk assembled at a bicycle shop for a fee. Although you may have to pay up to $20 or even more for assembly, it will assure the Electric Punk is properly assembled and adjusted.

ASSEMBLY NOTE: Refer to the list of tools required for assembly on page three of this manual. If you do not have the proper tools or understanding of the instructions in this manual, take your bike to a qualified mechanic for assembly, service or adjustments.

4A. Un-box. Remove contents from box (Figure 2). Remove the foam separators that protect the various components from damage during shipping. Inspect the contents of the box for scratches in the paint, dents or kinked cables that may have occurred during shipping. Your Electric Punk was partially assembled and packed at the factory to prevent shipping damage and there should not be any problems, even if the box has a few scars or dents. But if there are, contact Razor immediately to resolve any problems.

Figure 2.

NOTE::The brake cable and trigger switch wire are attached to the

controls on the handlebars. Be careful not to deliberately or inadvertently kink or bend these wires during assembly.

4B. Install the handlebars and stem.

Insert the handlebars into the stem as shown in Figure 3a. Insert the stem into the fork as shown in Figure 3b. Note the “minimum insertion” line (“A” in Figure 3b). The stem must be inserted into the fork until this line is no longer visible (Figure 3c). Align the stem square to the front wheel and tighten the binder bolt securely as shown in Figure 3d. The handlebars will be adjusted, aligned and secured in a later step.

Figure 3a. Figure 3b.

Figure 3c. Figure 3d.

WARNING: Failure to properly tighten the stem may cause the handlebars to dislodge while riding and could cause you to lose control and fall. When correctly tightened the stem will not slip from its secured position inside the fork.

+ 14 hidden pages