Razor 25117460 User Manual

DIRT QUAD

OWNER’S MANUAL

Read and understand this entire manual before using!

For assistance contact Razor. DO NOT RETURN TO STORE.

Item Number:

25117460

contentS

Safety Warnings .................................................................................1

Before You Begin .................................................................................2

Assembly and Set-Up ...................................................................... 3-4

Repair and Maintenance ................................................................. 4-6

Troubleshooting Guide .................................................................... 7-8

Safety WarningS

WARNING: Riding an electric four wheeler can be a hazardous
activity. Certain conditions may cause the equipment to fail without
fault of the manufacturer. Like other electric vehicles, the Dirt
Quad can and is intended to move, and it is therefore possible to
lose control, fall off and/or get into dangerous situations that no
amount of care, instruction or expertise can eliminate. If such things
occur you can be seriously injured or die, even when using safety
equipment and other precautions. RIDE AT YOUR OWN RISK AND
USE COMMON SENSE.

This manual contains many warnings and cautions concerning the
consequences of failing to maintain, inspect or properly use your
electric four wheeler. Because any incident can result in serious injury
or even death, we do not repeat the warning of possible serious
injury or death each time such a possibility is mentioned.

APPROPRIATE RIDER USE AND PARENTAL SUPERVISION

This manual contains important safety information. It is your
responsibility to review this information and make sure that all riders
understand all warnings, cautions, instructions and safety topics and
assure that young riders are able to safely and responsibly use this
product. Razor USA recommends that you periodically review and
reinforce the information in this manual with younger riders, and that
you inspect and maintain your children’s vehicle to insure their safety.

The recommended rider age of 8 years is only an estimate, and can
be affected by the rider’s size, weight or skills. Any rider unable to fit
comfortably on the Dirt Quad should not attempt to ride it.

A parent’s decision to allow his or her child to ride this
product should be based on the child’s maturity, skill and
ability to follow rules.

Keep this product away from small children and remember that this
product is intended for use only by persons who are, at a minimum,
completely comfortable and competent while operating the vehicle.

DO NOT EXCEED THE WEIGHT LIMIT OF 120 pounds. Rider weight does

not necessarily mean a person’s size is appropriate to fit or maintain
control of the Dirt Quad.

Do not touch the brakes or electric motor on your electric four
wheeler when in use as they can become very hot.

Refer to the following section on safety for additional warnings.

ACCEPTABLE RIDING PRACTICES AND CONDITIONS

Always check and obey any local laws or regulations which
may affect the locations where the Dirt Quad may be used.

Ride defensively. Watch out for potential obstacles that could catch
your wheel or force you to swerve suddenly or lose control. Be careful
to avoid pedestrians, skaters, skateboards, scooters, bikes, children
or animals who may enter your path, and respect the rights and
property of others.

The Dirt Quad is meant to be used on private property and on closed
courses and not on public streets or sidewalks. Do not ride your
electric four wheeler in any areas where pedestrian or vehicle traffic
is present.

Parts List ..............................................................................................9

Safety Reminders ..............................................................................11

Warranty Information ........................................................................11

This product was manufactured for performance and durability but
are not impervious to damage. Jumping or other aggressive riding can
over-stress and damage any product, including the Dirt Quad, and the
rider assumes all risks associated with high-stress activity.

Be careful and know your limitations. Risk of injury increases as
the degree of riding difficulty increases. The rider assumes all risk
associated with aggressive riding activities.

Maintain a hold on the handlebars at all times.

Never carry passengers or allow more than one person at a time to
ride the electric four wheeler.

Never use near steps or swimming pools.

Keep your fingers and other body parts away from the drive chain,
steering system, wheels and all other moving components.

Never use headphones or a cell phone when riding.

Never hitch a ride with another vehicle.

Do not ride the Dirt Quad in wet or icy weather and never immerse
the electric four wheeler in water, as the electrical and drive
components could be damaged by water or create other possibly
unsafe conditions.

Wet, slick, bumpy, uneven or rough surfaces may increase risks of
use. Do not drive the electric four wheeler in mud, ice, puddles or
water. Avoid excessive speeds that can be associated with downhill
rides. Never risk damaging surfaces such as carpet or flooring by use
of an electric four wheeler indoors.

Do not ride at night or when visibility is limited.

PROPER RIDING ATTIRE

Always wear proper protective equipment such as an approved safety
helmet (with chin strap securely buckled), elbow pads and kneepads.
A helmet may be legally required by local law or regulation in your
area. A long-sleeved shirt, long pants and gloves are recommended.
Always wear athletic shoes (lace-up shoes with rubber soles), never
drive barefooted or in sandals, and keep shoelaces tied and out of the
way of the wheels, motor and drive system.

USING THE CHARGER

The charger supplied with the electric four wheeler should be
regularly examined for damage to the cord, plug, enclosure and other
parts, and in the event of such damage, the bike must not be charged
until the charger has been repaired or replaced.

Use only with the recommended charger.

The charger is not a toy.

Always disconnect from the charger prior to wiping down and
cleaning your electric four wheeler with liquid.

FAILURE TO USE COMMON SENSE AND HEED THE ABOVE
WARNINGS INCREASES RISK OF SERIOUS INJURY. USE WITH
APPROPRIATE CAUTION AND SERIOUS ATTENTION TO SAFE
OPERATION.

Do not activate the speed control on the hand grip unless you are on
the electric four wheeler and in a safe, outdoor environment suitable
for riding.

1

BEFORE YOU BEGIN

Remove contents from box. Remove the foam separators that protect the components from damage during
shipping. Inspect the contents of the box for scratches in the paint, dents or kinked cables that may have
occurred during shipping. Because the Dirt Quad was 95 percent assembled and packed at the factory,
there should not be any problems, even if the box has a few scars or dents.

Estimated Assembly and Set-Up Time

Razor recommends assembly by an adult with experience in bicycle mechanics.
Allow up to 20 minutes for assembly, not including initial charge time.
Allow up to 12 hours for initial charge (see page 3 for charging information).

Charger

Speed Control

Charger
Port

Brake Lever
Adjuster

Brake Lever

Charger
Plug

WARNING:
DO NOT USE NON-RAZOR
PRODUCTS WITH YOUR RAZOR
DIRT QUAD. The Dirt Quad
has been built to certain Razor
design specifications. The
original equipment supplied at
the time of sale was selected
on the basis of its compatibility
with the frame, fork and all
other parts. Certain aftermarket
products may or may not be
compatible.

Front Fork

Tire

Wheel

Drive
Chain

Required Tools

Some tools may be supplied; however, we recommend the use of mechanic’s grade tools. Use the supplied
tools only as a last resort.

or

2.5mm, 5mm and 6mm

hexagonal key wrenches

(included)

10mm wrench

Phillips

screwdriver

Bicycle-style tire pump for

Schrader valve tires, with

pressure gauge

Bolt Assembly
Torque Chart

ft-lb (Standard Metric 8.8
hardware for Razor Products)
The torque values in the
table are based on the use of
lubricated threads. Reduce
15% for dry threads.

Size (mm) Torque in Ft-lb

6 5
7 9
8 17
10 33
12 60

N•m (Standard Metric 8.8
hardware for Razor Products)
The torque values in the
table are based on the use of
lubricated threads. Reduce 15%
for dry threads.

Size (mm) Torque in N•m

6 9
7 14
8 23
10 45
12 80

Need Help? Visit our web site for replacement parts, product support, live chat and a list of
authorized service centers at www.razor.com or call toll-free at 866-467-2967 Monday - Friday
8:0

0 AM - 5:00 PM Pacific Time.

2

ASSEMBLY AND SET-UP

Charging the Battery

Your electric four wheeler may not have a fully charged battery; therefore it is a good idea to charge the
battery prior to use.

• Initial charge time: 12 hours

• Run time: up to 40 minutes

• Average battery life: 250 charge/discharge cycles

Charger
Port

Charger
Plug

1 Align the groove on the plug

of the charger port and plug
into the port on the Dirt Quad.
Tighten the threads to secure
the plug. The charger works
with the power switch in either
the on or off position.

• Recharge time: Always remember to turn the
power switch off and recharge for at least 8 hours
after each use. When vehicle is not in regular
use, recharge battery at least once a month until
normal use is resumed. If you have left the power
switch on or your product has not been charged
for a long period of time the battery may reach a
stage at which it will no longer hold a charge.

2 Plug the charger plug into a

wall outlet.

WARNING:
Always disconnect your electric
four wheeler from the charger
before cleaning with liquid.

Note: If your charger does not
look like the one illustrated,
your unit has been supplied
with an alternative charger.
The specifications and charging
procedure would not change.

The charger has a small window
with one LED or two LEDs to
indicate the charge status. Refer
to the illustration on the charger
unit for the actual “charging” and
“charged” status indications for
your model charger.

Chargers have built-in over-charge
protection to prevent battery from
being over

Be sure to properly align the
groove on the charger input
port with the corresponding
socket on the Dirt Quad and
tighten threads; otherwise, no
charging action will occur.

-charged.

Attaching the Handlebars

1 Using the 6mm hexagonal

key wrench, remove bolts
from handlebar clamp.

2 Place handlebars in handle-

bar clamp in upright, vertical
position.

WARNING:
Failing to properly adjust and
tighten the bolts that affix the
handlebars can cause you to
lose control and crash.

3 Insert bolts and tighten

securely. When properly
tightened, the handlebars
should not move forward or
back. Note: The gap between
the upper clamp and lower
clamp should be equal on both
sides of handlebar.

3