OWNERS MANUAL
Red 15555-RD
15555-BL
er
15130760
Mini
TM
WARNING:
activity. Certain conditions may cause the equipment to fail without
fault of the manufacturer. Like other electric vehicles, the electric
chopper can and is intended to move, and it is therefore possible
to lose control, fall off and/or get into dangerous situations that no
amount of care, instruction or expertise can eliminate. If such things
occur you can be seriously injured or die, even when using safety
equipment and other precautions. RIDE AT YOUR OWN RISK AND
This manual contains many warnings and cautions concerning the
consequences of failing to maintain, inspect or properly use your
electric chopper. Because any incident can result in serious injury or
even death, we do not repeat the warning of possible serious injury
or death each time such a possibility is mentioned.
APPROPRIATE RIDER USE AND
This manual contains important safety information. It is your
responsibility to review this information and make sure that all riders
understand all warnings, cautions, instructions and safety topics
and assure that young riders are able to safely and responsibly use
this product. Razor recommends that you periodically review and
reinforce the information in this manual with younger riders, and that
you inspect and maintain your children’s vehicle to insure their safety.
The recommended rider ages of 12 and older for the Mini Electric
Chopper and 14 and older for the Rebellion Electric Chopper are only
estimates, and can be affected by the rider’s size, weight or skills.
Any rider unable to fi t comfortably on the electric chopper should not
attempt to ride it.
A parent’s decision to allow his or her child to ride
this product should be based on the child’s maturity, skill and ability
to follow rules.
product is intended for use only by persons who are, at a minimum,
completely comfortable and competent while operating the vehicle.
pounds
appropriate to fi t or maintain control of the electric chopper.
can become very hot.
ACCEPTABLE RIDING PRACTICES AND
CONDITIONS
Always check and obey any local laws or regulations which may
affect the locations where the electric chopper may be used on
The electric chopper is meant to be used only in
controlled environments free of potential traffi c hazards and not on
public streets or sidewalks. Do not ride your electric chopper in any
areas where pedestrian or vehicle traffi c is present.
your wheel or force you to swerve suddenly or lose control. Be
careful to avoid pedestrians, skaters, skateboards, scooters, bikes,
children or animals who may enter your path, and respect the rights
and property of others.
electric chopper is not made to withstand abuse from misuse such as
jumping, curb grinding or any other type of stunts.
ride the electric chopper.
steering system, wheels and all other moving components.
the electric chopper in water, as the electrical and drive components
could be damaged by water or create other possibly unsafe
conditions.
The electric chopper is intended for use on solid, fl at, clean and dry
surfaces such as pavement or level ground without loose debris such
as rocks or gravel. Wet, slick or uneven and rough surfaces may
impair traction and contribute to possible accidents. Do not drive
the electric chopper in mud, ice, puddles or water. Avoid excessive
speeds that can be associated with downhill rides. Never risk
damaging surfaces such as carpet or fl ooring by use of an electric
chopper indoors.
Always wear proper protective equipment such as an approved
safety helmet, elbow pads and kneepads. A helmet may be legally
required by local law or regulation in your area. Always wear shoes,
never drive barefooted or in sandals, and keep shoelaces tied and
out of the way of the wheels, motor and drive system.
The charger supplied with the electric chopper should be regularly
examined for damage to the cord, plug, enclosure and other parts,
and in the event of such damage, the bike must not be charged until
the charger has been repaired or replaced.
The charger is not a toy.
Always disconnect from the charger prior to wiping down and
cleaning your electric chopper with liquid.
THE ABOVE WARNINGS INCREASES RISK OF
SERIOUS INJURY. USE WITH APPROPRIATE
CAUTION AND SERIOUS ATTENTION TO SAFE
OPERATION.
SAFETY WARNINGS
S
afety
Warnings
................................................................................
egin
Assembly and Set-Up
.....................................................................
3
-4
Troubleshooting Guide
.................................................................
9-10
........................................................
on
Electric Chopper Parts
Safety R
eminders
..............................................................
ck
Cover
Warranty
CONTENTS
shipping. Inspect the contents of the box for scratches in the paint, dents or kinked cables that may have
occurred during shipping. Because the electric chopper was 95 percent assembled and packed at the
factory, there should not be any problems, even if the box has a few scars or dents.
Allow up to 30 minutes for assembly, not including initial charge time.
Allow up to 12 hours for initial charge (see page 3 for charging information).
BEFORE YOU BEGIN
2
WARNING
The electric chopper has been
built to certain Razor design
specifi cations. The original
equipment supplied at the time
of sale was selected on the
basis of its compatibility with the
frame, fork and all other parts.
Certain aftermarket products
may or may not be compatible.
Some tools may be supplied; however, we recommend the use of mechanic’s grade tools. Use the
supplied tools only as a last resort.
V
our web site
for updates and a list of authorized service centers
at
www.razor.com
or
call toll-free at
866-467-2967
5
Pacifi c
5mm and 6mm
hexagonal key
wrenches
(included)
for Schrader valve tires,
with pressure gauge
adapter/
extender (supplied
inside hand grip)
Stand
Charger
Adjuster
Wheel
Tire
Speed Control
Charger
Charger
Charger
On/Off
Switch
3
ASSEMBLY AND SET-UP
Attaching the Front Forks
the top and bottom of the frame.
2
Slide the fork into position
and insert the steering bolt.
The bolt must go through the
washer and spacer sleeve and
between the steering bearings
inside the frame
WARNING:
properly adjust and tighten the
clamps and retainers that affi x
the forks can cause you to lose
control and fall.
3
steering bolt. Tighten until snug,
then back off slightly to allow
the steering to rotate freely with
no binding or end-play.
Your electric chopper may not have a fully charged battery. Th
erefore it
is a good
idea
to charge the battery
prior to use.
nitial charge time: 12 hours •
• Recharge time: up to 8 hours •
Average battery life:
250 charge/discharge cycles
depending on the level of depletion.
lug the charger port
into
the port on the chopper.
The
charger works with the power
switch in either the on or off
position.
2
lug the charger plug into a
wall outlet.
WARNING:
lways
disconnect
your electric
chopper from the charger
before cleaning with liquid.
not look like the one illustrated,
your unit has been supplied
with an alternative charger. The
specifi cations and charging
procedure would not change.
The charger has a small
window with one LED or two
status. Refer to the illustration
on the charger unit for the
actual “charging” and “charged”
status indications for your
model charger.
C
hargers have built-in over-
charge protection to prevent
battery from being over-
charged.
groove on the charger input
plug with the corresponding
socket on the case; otherwise,
no charging action will occur.
Charger
Charger
Steering Bolt
Spacer Sleeve
Washer
Top Fork Crown
with Pinch Clamps
with Pinch Clamps
Spacer Sleeve
Washer
Spring But
tons
each side of the handlebars and
tap the bars until the spring
buttons slide inside and engage
the corresponding holes in the
fork.
2
When correctly engaged, the
handlebars will not disengage
from the fork.
3
T
ighten all four pinch
clamp screws (two in the
upper and two in the lower
crown).
Attaching the Handleba
4
WARNING:
Failing
to properly engage the spring
buttons that affi x the handlebars
to the forks can cause you to
lose control and fall.
You may wish to ask
another person for assistance,
as it can be diffi cult to press
both buttons and tap the
handlebar into the fork at the
same time. A rubber mallet
is helpful to tap the bars into
place, as the fi t between the
handlebar and fork can be
snug.
REPAIR AND MAINTENANCE
ASSEMBLY AND SET-UP
Check the Razor web site for any updates on the latest
repair and
maintenance procedures.
Turn power switch off before conducting any maintenance procedures.
Adjusting the B
To adjust the play, thread
the brake lever adjuster in or
out 1/4 to 1/2 turn until the
desired brake adjustment is
attained. Most adjustments are
complete at this step. If brake
still needs further adjustment,
proceed to step 2.
is threaded outward and the
brake still has too much slack,
use the rear brake adjuster for
additional adjustment.
WARNING:
The brake
is capable of skidding the tire
and throwing an unsuspecting
rider. Practice in an open area
free from obstacles until you are
familiar with the brake function.
Avoid skidding to a stop as this
can cause you to lose control or
damage the rear tire.
The brake lever
contains a safety switch to
stop the motor when the brake
is applied. In an emergency,
applying the brake will always
stop the motor. Do not disable
or replace this lever with
anything other than a genuine
slack, loosen the rear anchor
bolt and pull the brake wire
tighter.
The distance of the
brake wire
between the end of
the cable and the anchor bolt
should be between 37-44 mm.
37-44
mm
Chopper
3
on the brake pads use your fi n-
gers to twist the calliper adjuster
in either direction until rotor is
centered between pads
Testing the B
To use the brake, squeeze the lever to increase the pressure on the brake. The brake lever is fi tted
with a cable adjuster to compensate for cable stretch and/or to fi ne-tune the lever movement to brake
engagement. If brake is not engaging properly, follow instructions for adjusting the brakes outlined below.
5
REPAIR AND MAINTENANCE
Late model Mini
Choppers and Rebellion Electric Choppers are equipped with a chain
tensioner, are self adjusting and will not use this method to
adjust the chain.
The chain will typically have a “loose spot” and “tight spot” corresponding with a particular sprocket
rotational position.
This is normal and common to all chain-driven vehicles due to run-out tolerances of
freewheel and sprocket.
The chain should be adjusted to the ideal tension with chain in the tightest spot.
The wheel must not be skewed. If the chain is noisy or rough running, check the lubrication, tension and
alignment of the sprockets, in that order.
extender/adapter supplied. This
item is concealed in the grip on
the speed control side of the
handlebar.
Align the access hole in
the drive sprocket with the
tire valve. Thread the adapter
completely onto the valve and
attach the pump. Infl ate to
the PSI indicated on the tire
sidewall.
3
immediately after infl ating.
Tires are infl ated when shipped, but they invariably lose some pressure between the point of
manufacturing and your purchase.
4
the handlebar grip for later use.
pump equipped for a Schrader-
type valve, infl ate the front tire
to the PSI indicated on the
sidewall of the tire.
F
ront Tire
WARNING:
to remove the valve adapter
after infl ating will cause the
inner tube and/or adapter to
be severed by the rear drive
sprocket.
a valve stem extender can be
purchased at almost any auto
parts store.
The pressurized air
supplies found at gasoline
stations are designed to infl ate
high-volume automobile tires.
supply to infl ate your electric
chopper tires, fi rst make sure
the pressure gauge is working,
then use very short bursts to
infl ate to the correct PSI. If
you inadvertently over-infl ate
the tire, release the excess
pressure immediately.
6
REPAIR AND MAINTENANCE
WARNING: To avoid
a pinch or injury, keep fi ngers
away from moving sprockets
and chain.
WARNING:
Increasing
the tension too much can snap
the chain or bend the motor
output shaft. To avoid this, use
caution where tightening and
carefully check the tension
after each 1/8 to 1/4 turn of
adjusters.
attaching wrenches to both
axle nuts and loosening
counter-clockwise.
screw
(attached with the small
bolt in the long slot on the left
side of the frame
).
This system of
adjusters is common to
motorcycles and BMX bicycles.
it or do not feel comfortable
performing the adjustment,
consult an authorized Razor
service center or a qualifi ed
mechanic.
3
Tightening the adjusters
clockwise tightens the chain;
loosening the
adjusters counter-
clockwise will relax it. When
loosening the
adjusters, you will
have to nudge the axle forward
by tapping the wheel with your
hand to relax the tension on the
chain.
4
Turn both adjusters the
exact same amount, 1/8 to 1/4
turn at a time, to maintain the
wheel alignment. Once the ten-
sion is correct, tighten the axle
and brake anchor bolt.
brake cable anchor.
2
brake housing anchor.
Pay attention to the loca-
tion of the parts for when you
reinstall.
3
attaching wrenches to both axle
nuts and loosening counter-
clockwise.
4
about 3-4 turns. Be sure to
loosen both adjusters an equal
number of turns.
5
Slide the wheel forward to
slacken and disengage the
chain from the wheel sprocket
and motor sprocket.
(Note:
Your hands will get greasy
doing this.)
6
chain or tire. To reinstall wheel,
reverse these steps.
7
REPAIR AND MAINTENANCE
Battery Care and Disposal
CONTAINS SEALED LEAD BATTERY. BATTERY M
Your Razor product uses sealed lead-acid batteries which must be recycled or disposed of in an
environmentally sound manner. Do not dispose of a lead-acid battery in a fi re. The battery may explode
or leak. Do not dispose of a lead-acid battery in your regular household trash. The incineration, land fi lling
or mixing of sealed lead-acid batteries with household trash is prohibited by law in most areas. Return
exhausted batteries to a federal or state approved lead-acid battery recycler or a local seller of automotive
batteries. If you live in Florida or Minnesota, it is prohibited by law to throw away lead-acid batteries in the
municipal waste stream.
Charger
The transformer/charger supplied with the chopper should be regularly examined for damage to the cord,
plug, enclosure and other parts, and, in the event of such damage, the bike must not be charged until it
has been repaired or replaced.
Replacement Parts
The most frequently requested replacement parts (wheels, tires, tubes, batteries and chargers) are
available for purchase at some Razor retail partners or online at www.razorama.com. For other parts
contact an authorized Razor repair center.
Repair Centers
• Check online at www.razor.com.
• Send e-mail to customerservice@razorusa.com or call 866-467-2967 for the center nearest you.
WARNING:
leak develops, avoid contact
with the leaking acid and place
the damaged battery in a plastic
bag. Refer to the disposal
instructions at left. If acid comes
into contact with skin or eyes,
fl ush with cool water for at
least 15 minutes and contact a
physician.
chain guard.
attaching wrenches to both axle
nuts and loosening counter-
clockwise.
3
Slide the wheel forward to
slacken the chain and disengage
the chain from the wheel sprocket
and motor sprocket.
(Note:
Your hands will get greasy
doing this.)
chain or tire. To reinstall wheel,
reverse these steps.
Replacement Parts
Replacement Parts
Repair Centers
Repair Centers
8
SB 1918 (CALIFORNIA) DECLARATION
YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS
9
Vehicle does not run
Vehicle was running but
suddenly stopped
Short run time (less
than 30 minutes per
charge)
Vehicle runs sluggishly
Solution
Charger is not working
accept full
charge
Tires are not properly infl ated
Vehicle is overloaded
(Rebellion Electric Chopper only)
rakes are not adjusted properly
Charge the battery. A new battery should have been charged for at
least 12 hours before using the vehicle for the fi rst time and up to 8
hours after each subsequent use.
Check all connectors. Make sure the charger connector is tightly
plugged into the charging port, and that the charger is plugged into
the wall.
You may check to see if your charger is working by using a volt meter
or asking your local Razor authorized service center to test your
charger for you.
Check all wires and connectors to make sure they are tight.
The fuse will burn out and automatically shut off the power if the
motor is ove
rloaded.
An excessive overload, such as too heavy a rider or too steep a hill,
could cause the motor to overheat. Replace the fuse with a new one
of equal amperage. Correct the conditions that caused to fuse to burn
out and avoid repeatedly burning out fuse.
Contact your local Razor authorized service center for d
iagnosis and
r
epa
ir.
Charge the battery. A new battery should have been charged for at
least 12 hours before using the vehicle for the fi rst time and up to 8
hours after each subsequent use.
Check all wires and connectors. Make sure the battery connector is
tightly plugged into the charger connector, and that the charger is
plugged into
the wall.
Average battery life is 1 to 2 years depending on vehicle use and
conditions. Replace only with a Razor replacement battery.
adjust brakes.
level ground.
The tires are infl ated when shipped, but they invariably will lose some
pressure between the point of manufacturing and your purchase.
one rider at one time, exceeding the 220 lb. maximum weight limit,
going up a hill or towing objects behind the vehicle. If the vehicle is
overloaded, the circuit breaker may trip and shut off power to the
motor. Correct the driving conditions that caused the overload, wait
a few seconds, and then push the breaker to reset the circuit. Avoid
repeatedly tripping the circuit breaker.
rotor is centered between pads
adjust brakes.
TROUBLESHOOTING GUIDE
Sometimes the vehicle
doesn’t run, but other
times it does
Charger gets warm
during
use
Vehicle does not stop
when
applying the brake
Vehicle makes loud
noises or grinding
sounds
Solution
Chain adjustment is too tight or
too loose
Chain is too dry
pads (Rebellion Electric Chopper
only)
Check all wires around the motors and all connectors to make sure
they are tight.
Contact your local Razor authorized service center for diagnosis and
repair.
for
concern. If your charger does not get warm during use, it does not
mean that it is not working properly.
adjust
brakes.
adjust chain and sprocket.
Apply a lubricant such as WD-40® to the chain.
rotor is centered between pads
TROUBLESHOOTING GUIDE
V
our web site
for updates and a list of authorized service centers
at
www.razor.com
or
call toll-free at
866-467-2967
5
Pacifi c
availability. (Specifi cations subject to change without notice.)
MINI ELECTRIC CHOPPER PARTS
2. Valve stem extender/infl ator
3. Handlebar end cap, extender holder
4. Grip, half length
5. Speed control, twist grip
6. Washer, fl at 10mm
7. Sleeve, bearing adapter and spacer
8. Spacer, steering
9. Bolt, steering 10mm
20. Nut, 10mm front axle
21. Washer, front axle safety
22. Electronic control module
23. Screws, 5mm control module
24. Battery set (24v 7AH set) pre-wired with connecting wires
25. Plug, charger input pre-wired w/connector
26. Circuit breaker, pre-wired with connectors
27. Switch, main on/off power
28. Cover, left side battery and motor
29. Grommet, wire harness
30. Cover, right side battery and motor
31. Screw, 3mm button head Phillips self-taping for plastic cover
32. Strap, battery hold-down
33. Screw, cover-to-frame, 5mm socket head cap screw
34. Footrest, left
35. Spring, detent
36. Bearing, detent
37. Dowel nut, 6mm
38. Screw, 6mm button head socket cap screw
39. Tank, tear-drop
40. Screw, 5mm button head socket cap screw
41. U-bar
42. Screw, pan head
43. Seat
44. Screw, seat to frame, 6mm socket head cap screw
45. Motor
46. Screw, motor frame, 6mm socket head cap screw
47. Kickstand
48. Nut, 10mm rear axle
49. Washer, rear axle
50. Bearing, 6200
51. Spacer, outside brake
52. Axle, rear
53. Spacer, inside brake
54. Spacer, outside chain
55. Brake sub-assembly (brake housing, band and lever)
56. Screw, 5mm brake anchor
57. Wheel, rear sub-assembly (wheel, tube, tire, brake drum-A)
58. Fender, rear
59. Screw, 5mm fender mounting
60. Chain
61. Freewheel
62. Sprocket, rear
63. Screw and nut, 6mm mounting for sprocket-to-freewheel
64. Screw, 3mm chainguard mounting
65. Chainguard
66. Rubber insert, chainguard
67. Cover, thread protector
68. Nut, 6mm nylock-type self-locking
69. Stop plate, axle adjuster
70. Bolt, kickstand fi xing
71. Spring and button for handlebar
72. Washer, 6mm
73. Frame
74. Axle adjuster
MINI ELECTRIC CHOPPER PARTS
3
4
5
2
1
6
7
8
9
10
16
17
20
18
15
14
73
34
35
37
38
22
23
24
25
26
27
28
29
54
51
50
49
48
47
70
53
59
52
56
55
57A
57
58
45
30
31
32
33
44
12
43
42
11
13
39
40
72
72
71
21
19
41
74
69
68
67
66
65
64
63
62
61
60
36
46
part availability. (Specifi cations subject to change without notice.)
REBELLION ELECTRIC CHOPPER PARTS
13
2. Front fender w/screws
3. Fork legs (2) with both clamps and screws
4. Steering bolt assembly
5. Spring buttons
6. Tire infl ator
7. Speed control
8. Tank w/screws
9. Handlebar
20. Rear wheel, tire, tube, axle and nuts
21. Rear tire, tube
22. Rear tube only
23. Rear brake w/screws
24. Rear brake pads only
25. Rotor, adapter w/screws
26. Rear fender
27. Pivot bolt, spacers, nut
28. Kickstand w/screws
29. Motor cover w/screws
30. Footrest w/screws
31. 12V 10Ah battery
REBELLION ELECTRIC CHOPPER PARTS
1
2
3
4
6
4
13
14
6
7
9
8
10
11
12
13
14
15
16
17
18
19
20
23
25
26
27
28
29
30
31
21
22
24
5
Tire Infl ation
as required, and regularly check the tire pressure
and re-
infl ate as necessary. If you get a fl at tire, the inner tube can
be patched or a new tube can be purchased from Razor or
an authorized repair center.
Safety Gear
Always wear proper protective equipment such as an
approved safety helmet, elbow pads and kneepads.
Always wear shoes, never drive barefooted or in sandals,
and keep shoelaces tied and out of the way of the wheels,
motor and drive system.
The manufacturer warranties this product to be free of manufacturing
defects for a period of 90 days from date of purchase. This Limited
Warranty does not cover normal wear and tear, tires, tubes or
cables, or any damage, failure or loss caused by improper assembly,
maintenance, or storage or use of the Razor electric chopper.
This Limited Warranty will be void if the product is ever
• used in a manner other than for recreation;
• modifi ed in any way;
• rented.
The manufacturer is not liable for incidental or consequential loss or
damage due directly or indirectly to the use of this product.
extended warranty, it must be honored by the store at which it was
purchased.
WARRANTY
our web site
for updates and a list of authorized service centers
at
www.razor.com
or
call toll-free at
866-467-2967
5
PM
Pacifi c
T
Patent Pending
Printed in China
for
Razor USA LLC
PO Box 3610
Cerritos, CA 90703
© Copyright 2005 Razor USA. All rights reserved.
082605
and write the serial number below.
__________________________________________
Red 15555-RD
15555-BL
er
15130760
There should not be any unusual rattles or sounds from
loose parts or broken components. If you are not sure, ask
an experienced mechanic to check.
Check the brake for proper function. When you squeeze
the lever, the brake should provide positive braking action.
When you apply the brake with the speed control on, the
brake cut-off switch will stop the motor.
Check for cracks or broken connections. Although broken
frames are rare, it is possible for an aggressive driver to
bash into a curb or wall and wreck and bend or break a
frame. Get in the habit of inspecting yours regularly.
SAFETY REMINDERS
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