Catalog No: 5000.63B
Effective: 5-1-08
Replaces: 2-1-05
LonWorks Module
For use with
Y-200 Series Electronic Boiler Sequencer
& Outdoor Reset Control System
Installation and Operating Manual
P/N 241252 Rev. 2
Installation and Operating Manual Y-200 LonWorks Module
Contents
Introduction ..................................................................1
Important Safety Instructions ...................................... 1
Installation ....................................................................2
System Start-Up Procedure ......................................... 3
LonWorks Table of Communication ..........................4
Alarm Chart .................................................................. 4
Limited Warranty ......................................................... 5
Introduction
The Raypak® Y-200™ Series Controller with the
Echelon
in monitoring and control for Raypak heater applications. The LonWorks networking node can be integrated with other LonWorks systems to form total
building control solutions.
The controller's LonWorks Module adheres to LonMark standards to ensure reliable and predictable
integration with other systems, and has been certified
by the LonMark Society.
®
LonWorks® Module provides the ultimate
IMPORTANT SAFETY
INSTRUCTIONS
IMPORTANT NOTICE: These instructions are
intended for use by qualified personnel who are specifically trained and experienced in the installation of
this type of equipment and related system components. Installation and service personnel may be required by some states to be licensed. If your state
requires certification, be sure your contractor bears
the appropriate license. Only qualified persons shall
attempt to repair this equipment. Repair must be according to these instructions.
WARNING: Improper installation, adjustment, alteration, service or maintenance may damage the
equipment, create a hazard resulting in asphyxiation,
explosion, fire, electric shock, personal injury or
property damage, and will void the warranty.
CAUTION: MORE THAN ONE (1) SUPPLY
SOURCE. THIS APPLIANCE HAS PROVISIONS
TO BE CONNECTED TO MORE THAN ONE (1)
SUPPLY SOURCE. TO REDUCE THE RISK OF
ELECTRIC SHOCK, DISCONNECT ALL SUCH
CONNECTIONS BEFORE SERVICING.
CAUTION: RISK OF ELECTRIC SHOCK. MORE
THAN ONE (1) DISCONNECT SWITCH MAY BE
REQUIRED TO DE-ENERGIZE THE EQUIPMENT BEFORE SERVICING.
1
Y-200 LonWorks Module Installation and Operating Manual
Installation
1. Turn off the power to the Y-200.
2. Open the front cover of the Y-200.
3. Open the “Display and Keypad” door to gain
access to the Y-200 Control Board and LonWorks Module mounting location.
4. Plug LonWorks Module onto the P1 & P2 con-
nectors on the Y-200 Control Board. (See diagram below.)
Y-200 Control Board
5. Connect communication cabling to the 2-pin
connector J13 (LonWorks connection). (See diagram below.)
6. Install conduit as appropriate for connection of
communication cabling.
For LonWorks Communications
Cabling
Use cable and installation techniques as specified in
the LonWorks controller documentation.
P1
SW2
Reset
Switch
P2
SW1 Service
Service Switch
Switch
J13
2
Installation and Operating Manual Y-200 LonWorks Module
System Start-Up Procedure
After installation has been completed power can be
restored to the Y-200.
NOTE: If further instruction is required for screen
displays refer to the Y-200 Installation and Operating
Manual, P/N 241125, Catalog No. 5000.62.
1. Advance the Control Screen to Screen #19 and
enter a valid password.
2. Advance to Screen #26 and activate the Lon-
Works network module.
3. Once the LonWorks Module is activated, Screen
#26 may request that the "Service" switch on the
LonWorks Module be pushed for activation. The
building system control monitoring screen may
also request that the "Service" (SW1) switch be
activated on the LonWorks Module. (The "Service" switch must be pushed for the network to
identify the controller as a NODE). (See Y-200
Control Board diagram on page 2 for location.)
4. Sometimes the controller and/or the building
System Control monitoring screen will receive a
request for reset. If received, push the switch
marked “Reset” (SW2) on the LonWorks Module. This is located beside the “Service” switch,
as noted in Step 3 above.
Upon successful activation, the receiving and
transmission of data will be under LonWorks
system control.
LonMark Product Details
Manufacturer: Raypak, Inc.
Product Datasheet:
Y-200 Boiler
Controller (PDF)
Device Class: Boiler Controller
Communication
Channel:
TP/FT-10
Usage: Industrial / Commercial
LonMark Version: 3.3
LonMark Objects
Supported:
Downloadable Files:
0000 – Node Object /
8301 – Boiler Controller
8000B45301040400.zip
includes: XIF & DRF
Standard program ID: 8 000B4 5301 04 04 00
Agency Approvals: cUL & UL
Product Availability
& Sales Information:
Americas
LonMark
A standard Program ID is required for the application: Program ID = 90:00:B4:53:01:04:04:00
Raypak LonWorks XIF File
SNVT data is contained within the downloadable
support files XIF (External Interface File) and DRF
(Device Resource File), for installation within the
LonWorks system. These files are available on the
LonMark website, URL:
http://www.lonmark.org/products/prodinfo.cfm?Prod
uctID=567
Or on the Raypak website: www.raypak.com
Raypak, Inc.
Y-200 Boiler Controller
Manufacturer ID: Raypak 0:00:B4
Device Class: Boiler Controller = 0x53 : 0x1
Device Usage: Industrial/Commercial
Channel Type: TP/FT-10
Model Number: 0
3
Y-200 LonWorks Module Installation and Operating Manual
LonWorks Table of Communication
Item Description
1 Boiler Enable To enable or disable Y-200 Input nviBoilerEnable
Boiler
2
Command
3 Set Point 2 40 - 220°F
4 Set Point 2 40 - 220°F
5 MAX Temp 8 220°F High water temperature limit Input nciHeatSetupMax 9
6 MIN Temp 8 40°F Low water temperature limit Input nciHeatSetupMin 10
7 Boiler Load 0 - 100 %
8 Target Temp 12 40 - 220°F To show the Target Temp Output nvoTargetTemp
9 Outdoor Temp 12 -40 - 220°F Show outdoor temp Output nvoOutdoorTemp 34
10 System Temp 12 40 - 235°F Show system temp sensor Output nvoSysTemp 36
11 Outlet Temp 17 -40 - 220°F Show outlet temp sensor Output nvoOutletTemp
12 Inlet Temp 17 -40 - 220°F Show inlet temp sensor Output nvoInletTemp 32
Heater Loca-
13
tion Code
Y-200 Alarms
14
& Codes
Note: The rest of the SNVT’s are reserved for custom made application software for future use.
Y-200
Screen
To enable or disable Y-200 Input nviBoilerCmd 21
31 To identify the location of Y-200 Output ncoLocation 0
7
Value Functions
To write to Y-200 EPROM; In
power failure, to stay the same
To write to Y-200 RAM; In power
failure, reverts to original set-up
To show the percentage of boiler or
stage activity
See Alarm
Chart for cod es
To announce problem with
Y-200 system
Direction
to Y-200
Input nciHeatSetpt 6
Input nciSetpoint 25
Output nvoBoilerLoad 29
Output nvoAlarm 4
SNVT
NVIDX
SNVT #
19
28
33
LonWorks nvoAlarm:
59 32 30 30 0 0 0
0
: See the above table
AL_ALM_CONDITION PR_LEVEL_0 0 <0000> 2004/5/27/ 0:1:46:0 <000>
4
Alarm Chart
Item Failure Descriptions on Y-200 Display Codes
System Normal 0
1
2 ILS > OLS 1
3 OSS is Open 4
4 OSS is Short 8
5 SYS is Open 16
6 SYS is Short or Water Temp > MAX 32 + 1024 = 1056
7 ILS is Open 64
8 ILS is Short or ILS > OLS 128 + 1 = 129
9 OLS is Open 256
10 OLS is Short 512
LIMITED WARRANTY
Y-200 LonWorks Module
for Y-200 Series Electronic Boiler Sequencer
& Outdoor Reset Control System
SCOPE OF WARRANTY
Raypak, Inc. ("Raypak") warrants to the original owner the Control System to be free from defects in materials and workmanship under
normal use and service for the applicable warranty period. In accordance with the terms of this Limited Warranty, RAYPAK will furnish a
replacement or repair, at our option, any defective part which fails in normal use and service during the applicable warranty period. The replacement or repair will be warranted for only the unexpired portion of the original Warranty Period.
APPLICABLE WARRANTY PERIOD
The effective date of warranty coverage is the date of original installation, of the Control System, by a qualified electrician or by a RAYPAK
authorized service technician. The Applicable Warranty Period is one (1) year from the effective date.
WARRANTY EXCLUSIONS
This Limited Warranty does not apply:
1. if the control system is not properly installed by a qualified technician in accordance with manufacturer's installation instructions,
applicable codes, ordinances and good trade practices,
2. to damage or malfunctions resulting from failur e to properly install, operate or maintain the system in accordance with the manufacturer's instructions;
3. if the rating plate(s) or serial number(s) are altered, defaced or removed;
4. if the System is modified in any way or used with any non-factory author ized accessories or components;
5. to damage or failure from abuse, accident, act of nature, fire, flood, freezing or the like;
6. to accessories, rubber or plastic parts, light bulbs or glass parts;
7. if the System is moved from its original installation site; or if the original owner no longer owns the site or the System.
LABOR AND SHIPPING COSTS
This Limited Warranty does not cover labor costs for service, removal or reinstallation of any part nor shipping charges to or from RAYPAK'S
designated repair center or to or from the installation site. All such costs are your responsibility.
HOW TO MAKE A WARRANTY CLAIM
To make a warranty claim, promptly ship (postage prepaid) or carry the defective part to a designated RAYPAK Service Dealer or Service
Station in the United States, supplying proof of purchase and date of installation and the model and serial numbers. If you c annot locate a
dealer, contact RAYPAK'S Service Department at the address/telephone listed below. Raypak reserves the right at all times to inspect
the claimed defect and verify warranty coverage at its factory.
EXCLUSIVE WARRANTY - LIMITATION OF LIABILITY
This is the only warranty given by RAYPAK. No one is authorized to make any other warranties on Raypak's behalf. ANY IMPLIED WARRANTIES, INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, SHALL NOT EXTEND BEYOND THE
APPLICABLE WARRANTY PERIOD SPECIFIED ABOVE. RAYPAK'S SOLE LIABILITY WITH RESPECT TO ANY DEFECT SHALL
BE AS SET FORTH IN THIS LIMITED WARRANTY. ANY CLAIMS FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING
DAMAGE FROM WATER LEAKAGE) ARE EXCLUDED. Some states do not allow limitations on how long an implied warranty lasts, or for
the exclusion of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY
FROM STATE TO STATE.
We suggest you immediately complete the information below and retain this Limited Warranty Certificate in case warranty service is needed.
RAYPAK, INC. SERVICE DEPARTMENT
2151 Eastman Avenue, Oxnard, California 93030
Telephone: (805) 278-5300 FAX (805) 278-5468
The following information must be provided when you write or call:
Original Owner Model N umber
Mailing Address Serial Number
Date of Installation
City State Zip Code Installation Site
Daytime Telephone Number Contractor/Installer
www.raypak.com
Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (805) 278-5468
Litho in U.S.A.
Loading...