Raypak R265B, R335B User Manual

POOL
MODELS: R185B THROUGH R405B

CATALOG NO. 9100.555
Effective: 07-16-07
Replaces: 02-06-07

MODEL SIZES: R185B, R265B, R335B, R405B (ATMOSPHERIC, LOW NOx)
MODEL TYPES: RP2100 w/CAPRON & ASME CAST IRON HEADERS,

DIGITAL CONTROLS

DATES OF MANUFACTURE: MODELS R185B THRU R405B IID 10-20-03 THRU 10-21-04

MODELS R185B THRU R405B MV 01-05-04 THRU 10-21-04

RAYPAK REPLACEMENT PARTS

THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES
THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE
ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS
FROM ACTUAL HEATER COMPONENTS.

Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030

[phone] Fax [phone]

Litho In U.S.A.

FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST",
CATALOG NO. 9001.10

FOR UNITS WITH POLYMER HEADERS

Fig# 208225

CALL

B504B533B562B581NOITPIRCSEDTUO

B BURNER TRAY (Atmospheric)

F612500F512500F412500F312500*)level aes( srenruB/w yarT renruBB-1
F022

500F912500F812500F712500*)level aes( renruB o/w yarT renruB
Burner Tray w/Gas Valve Nat Millivolt 005221F 005222F 005223F 005224F
Burner Tray w/Gas Valve Pro Millivolt 005225F 005226F 005227F 005228F

saG/w yarT renruB

F232500F132500F032500F922500DII taN evlaV
F632500F532500F432500F332500DII orP evlaV saG/w yarT renruB

2500tiK nwoD dloH/recapS renruBB-2

F042500F932500F832500F73

92/01210342/01210391/01210331/012103renruBB-3

4-B Burner Orifice Nat. #51 (Sea Level)* 350080F/13 350080F/19 350080F/24 350080F/29

Burner Orifice Pro. #57 (Sea Level)* 350083F/13 350083F/19 350083F/24 350083F/29

5-B Burner Tray w/o Manifold w/o burners 005265F 005266F 005267F 005268F

BB BURNER TRAY (Fan Assisted Low Nox)

9700F599700F499700)0005-0( srenruB/w yarT renruBBB-1

arT renruB

F799700F69
F100800F000800F999700F899700)0005-0( renruB o/w y
F500800F400800F300800F200800tiK nwoD dloH renruBBB-2

ruBBB-3

7/5529036/5529035/5529033/552903ren
7/0151536/0151535/0151533/015153*)0005-0( 03# .taN ecifirO renruBBB-4

Burner Orifice Nat. #31 (above 5000 ft.)* 351523/3 351523/5 351523/6 351523/7

80800F080800rewolBBB-5

F080800F080800F0
F271800F431800F431800F331800rettuhS riABB-6

C CONTROLS

1-C Thermostat Auto Reset 135 Deg Surface Mount 006725F 006725F 006725F 006725F
2-C AGS 135° (Auto Gas Shut-Off) - Red Epoxy 600892B 600892B 600892B 600892B

kcalB - °041 timiL hgiHC-3

B398006B398006B398006B398006yxopE
F352010F352010F352010F352010stinU DII lortnoC/draoB .C .PC-4

5-C Thermostat Control MV Units Mechanical 003346F 003346F 003346F 003346F

F775900F775900stinU DII rosneS erutarepmeTC-6

F775900F775900

G GAS VALVE

G-1

F898300F898300F898300F898300VM .taN - evlaV noitanibmoC
F998300F998300F998300F998300VM .orP - evlaV noitanibmoC

V noitanibmoC

F009300F009300F009300F009300DII .taN - evla
F603400F603400F603400F603400DII .orP - evlaV noitanibmoC

2-G Combination Valve - Gas On/Off -Nat (for Low Nox) 007424F 007424F 007424F 007424F

HP HEAT EXCHANGER - POLYMER

elpmoC ylbmessA regnahcxE taeHPH-1

F507600F407600F307600F207600et
F728600F728600F728600F728600etelpmoC redaeH teltuO/telnIPH-2
F60

7600F607600F607600F607600)PH-6 sedulcnI( redaeH teltuO/telnI

I( redaeH nruteRPH-3

F707600F707600F707600F707600)PH-6 sedulcn
F117600F017600F907600F807600** eldnuB ebuTPH-4

Tube Bundle Cupro-Nickel (Upgrade) 009878F 010365F 009880F 009881F

00elffaBPH-91

F362500F262500F162500F0625
F952800F952800F952800F952800tiK tuN egnalFPH-5

00)2( teksaG gniR OPH-6

F317600F317600F317600F3176
F417600F417600F417600F417600cinortcelE latigiD retpadA rosneSPH-7
F

508600F508600F508600F508600tlovilliM lleW rosneS

F517600F517600F517600F517600tiK ssapyBPH-8

F617600F617600F617600evlaV ssapyBPH-9

F617600
F717600F717600F717600F717600tfahS / maD ssapyBPH-01
F817600F817600F817600F817600)dedulcnI seziS llA( gnirpS ssapyBPH-11

17600 ronrevoG mrehtinUPH-21

F917600F917600F917600F9
F027600F027600F027600F027600gulP ronrevoG mrehtinUPH-31

7600F127600F127600gulP niarDPH-41

F127600F12
F227600F227600F227600F227600maD redaeH teltuO/telnIPH-51
F327

600F327600F327600F327600)2( tuN & rotcennoC CVP "2PH-61

F427600F427600F427600F427600)2( gniR OPH-71

F628600F628600F628600F628600elffaB leetS sselniatSPH-81
*FOR ALTITUDES ABOVE 2,000 FEET LEVEL, CONSULT THE FACTORY
**WARNING: The hydraulic conditions or water chemistry that caused the tube bundle to fail have very likely also
damaged the bypass valve and Unitherm Governor. We recommend you replace the Unitherm Governor and
inspect the bypass assembly. Failure to do so could cause premature failure of this replacement part.

CALL

B504B533B562B581NOITPIRCSEDTUO

HM HEAT EXCHANGER - METAL

1-HM Heat Exchange Assy. ASME CI (Complete) 006726F 006727F 006728F 006729F
2-HM Inlet/Outlet Header ASME CI (Complete) 006730F 006730F 006730F 006730F

0F137600F137600IC EMSA redaeH nruteRMH-3

62500F262500F162500F062500 tiK elffaBMH-71

apyBMH-9

567300F567300F567300F567300lleW rosneSMH-21

0F667300F667300F667300egnalF teltuO & telnIMH-41

egnalFMH-51

oC & gulP niarD raeRMH-61

J CONTROL BOX

F394900 hctiwS rekcoRJ-2

M MISCELLANEOUS COMPONENTS

57.1 hctiwS erusserPM-1

Pressure Switch 11 PSI Special-See Adjustment in Service Manual 009133F 009133F 009133F 009133F

tfahS tatsomrehTM-3

hpsomtA( esuF lamrehTM-5

0800)lanoitpO( ISP 521 VRPM-6

lovilliM ssenraH/eriWM-8

9-M Control Bezel MV (Includes Dial Decal) 009489F 009489F 009489F 009489F

aceD laiDM-01

11-M Control Bezel IID (Includes Switch Decal) 009491F 009491F 009491F 009491F

4900revoC lezeB lortnoCM-31

P PILOT

.taN toliPP-1

2-P

Pilot Nat & Pro IID Atmospheric

002003F 002003F 002003F 002003F

-3

irO toliPP-4

rotareneG toliPP-5

7-P Pilot Mounting Bracket IID Atmospheric 306692 306692 306692 306692

N woL DII tekcarB gnitnuoM toliP

F870400F870400ebuT toliPP-9

10-P Hi Tension Wire IID with Pilot Electrode 007864F 007864F 007864F 007864F

F913210F913210F913210F913210IC EMSA redaeH teltuO/telnI
F137600F13760
F537600F437600F337600F237600** EMSA eldnuB ebuTMH-4
F3
F078700F078700F078700F078700tiK tloB dutSMH-5
B410008B410008B410008B410008)9( teksaG redaeHMH-6
B432260B432260B432260B432260ronrevoG mrehtinUMH-7

452058452058452058452058gnirpS reniateR .G.UMH-8

B532260B532260B532260B532260evlaV ss
352058352058352058252058gnirpS ssapyBMH-01
917005917005917005917005evlaV niarDMH-11

F
302003302003302003302003pilC gniniateR lleWMH-31

F66730

B632260B632260B632260B632260snoitcennoC "2/1 1 teksaG

B080008B080008B080008B080008snoitcennoC "2 teksaG egnalF

F462500F462500F462500F462500rev

F637600F637600F637600F637600V42/042/021 remrofsnarTJ-1

F394900F394900F394900

F487800F487800F487800F487800xoN woL yaleRJ-3

F737600F737600F737600F737600ISP

F994900F994900F994900F994900)1( bonK tatsomrehTM-2
703008703008703008703008VM

F688600F688600F688600F688600)1( potsbonKM-4

F998500F998500F998500F998500)cire

F530600F530600F530600F530600)xoN woL( hctiwS tuO-lloR

F219110F219110F219110F19

F178250F178250F178250F178250tiK gnimileDM-7

F962500F962500F962500F962500t

F094900F094900F094900F094900DII ssenraH/eriW

F005900F005900F005900F005900VM l

F294900F294900F294900F294900enarbmeM-laceD/hctiwSM-21

F784900F784900F784900F78

F858900F858900F858900F858900)ylnO( laiDM-41

B525006B525006B525006B525006VM

B575006B575006B575006B575006VM .orP toliP

F551800F551800F551800F551800xoN woL DII .taN toliP

F109300F109300F109300F109300VM .taN ecifirO toliPP

F209300F209300F209300F209300VM .orP ecifirO toliP

F309300F309300F309300F309300020. DII .taN ecif

F803400F803400F803400F803400210. DII .orP ecifirO toliP

B910006B910006B910006B910006VM
396603396603396603396603VM tekcarB GTM toliPP-6

F280800F280800F280800F280800xo

699260699260699260699260)ylnO stinU VM( ebuT rethgiLP-8

F870400F870400

322703322703322703322703 dleihS toliPP-11

CALL

y

y

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y by

B504B533B562B581NOITPIRCSEDTUO

R REFRACTORY

1-R Refractor
2-R Refractory Uncommon (Front & Rear) 005283F 005284F 005285F 005286F

3-R Refractor

S SHEETMETAL

aJS-1

2-S Flue Collector (Units with Capron Header) 006740F 006741F 006742F 006743F

Flue Collector (Units with Metal Header) 005307F 005308F 005309F 005310F

5-S Access Panel Set

Access Panel Set (3 Pcs.) (Units with Metal Header) 005277F 005277F 005277F 005277F

10-S Sub-Base for Combustible Flooring 005182 005183 005184 005185

V VENTING

1-V Indoor Stack Kit (Includes inner adapter panel) 006696 006697 006698 006699

Common Lt & Rt(Includes 4-R insulation strips)005282F 005282F 005282F 005282F

Retainer Kit(Includes 4-R insulation strips

3 Pcs.)(Units with Capron Header 006745F 006745F 006745F 006745F

005287F 005288F 005289F 005290F

0F203500F203500F203500paC lenaP ediSS-8

05900505900505900kcoL/revoC tatslooPS-11

0F955800F855800)nwohS toN( dleihS esaBS-31

900F625900F525900F425900dleihS rehtaeWS-51

700199700099700poT "adogaP"V-3

F591210F491210F391210F291210)llA( yrotcarfeRR-5

F009600F009600F009600F009600spirtS noitalusnIR-4

F603500F503500F403500F303500)derevuoL( poT tekc

F405900F305900F205900F105900.yssA rooDS-3
F447600F447600F447600F447600reniateR & wercSS-4

F494900F494900F494900F494900thgiR lenaP ediSS-6
F103500F103500F103500F103500tfeL lenaP ediSS-7
F20350
F182500F082500F972500F872500).scP 2( tiK lenaP raeRS-9

5059005

F492500F492500F492500F492500revoC timiL hgiHS-21
F165800F06580
F894900F794900F694900F594900lenaP lortnoC tnorF pUS-41
F725

F898800F798800F698800F598800retpadA kcatSV-2

399700299

Gas Conversions

.orP ot .taN

** Gas conversions are to be done onl

B504B533B562B581**STIK NOISREVNOC

B296400B296400B096400B096400toliP VM

F023500F023500F913500F913500toliP VM .taN ot .orP
A/NA/NA/NA/NtoliP DII .orP ot .taN
A/NA/NA/NA/NtoliP DII .taN ot .orP

a qualified agency.

www.raypak.com