Catalog No: 5000.64
Effective: 3-1-04
Replaces: NEW
4-20 mA / 2-10 VDC
Input Control Module
Used with
Y-200 Series Electronic Boiler Sequencer
& Outdoor Reset Control System
Installation and Operating Manual
P/N 241224
Installation and Operating Manual 4-20 mA / 2-10 VDC Input Control Module
Contents
Introduction...............................................................1
Important Safety Instructions....................................1
Installation.................................................................2
Start-up......................................................................3
Module Adjustment...................................................4
Limited Warranty......................................................5
Introduction
The Raypak Y-200 Series Controller, equipped with
the 4-20 mA / 2-10 VDC Module, provides the ultimate in temperature setpoint control for Raypak
boiler applications.
The 4-20 mA / 2-10 VDC Module provides a conversion, from either a milliamp or a voltage input from
an outside control source, to a setpoint temperature
reading on the Y-200 series controller LCD panel.
The Module is provided in a kit which includes th e
necessary hardware to install the board onto the
Y-200 control board.
This manual should be used in conjunction with the
Y-200 Series Installation & Operating Manual (Catalog No. 5000.62, P/N 241125).
IMPORTANT SAFETY
INSTRUCTIONS
IMPORTANT NOTICE: These instructions are
intended for use by qualified personnel who are specifically trained and experienced in the installation of
this type of equipment and related system components. Some states may require that installation and
service personnel be licensed. Only qualified persons
shall attempt to repair this equipment. Repair must be
done according to the instructions provided.
WARNING: Improper installation, adjustment, alteration, service or maintenance may damage the
equipment, create a hazard resulting in asphyxiation,
explosion, fire, electric shock, personal injury or
property damage, and void the warranty.
CAUTION: This appliance has provisions to be connected to more than one (1) supply source. To reduce
the risk of electric shock, disconnect all connections
before servicing.
CAUTION: Risk of electric shock: more than one
(1) disconnect switch may be required to de-energize
the equipment before servicing.
1
4-20 mA / 2-10 VDC Input Control Module Installation and Operating Manual
Installation
1. Verify that the control signal is within the 4-20
mA / 2-10 VDC parameter.
2. Turn off the power to the Y-200.
3. Open the front cover of the Y-200 to access the
display/keypad door.
4. Open the display/keypad door to access the
Y-200 Control Board (P/N 60167 0) .
5. Secure the nylon standoff (P/N 550767) onto
the Y-200 Control Board.
Hole for nylon
stand-off
6. Plug the 4-20 mA / 2-10 VDC Module into the
Y-200 Control Board at the J20 expansion port
(10-pin plug), securing Module with nylon
standoff.
7. Attach 4-20 mA / 2-10 VDC signal wires to
2-pin plug connector (P/N 650935).
8. Plug 2-pin connector into either the J1 or J2 con-
nection of Module (J1 for 4-20 mA operation, J2
for 2-10 VDC operation).
4-20 mA /2-10 VDC Module
(P/N 601740)
Nylon stand-off (P/N 550767)
2-pin plug connector (P/N 650935)
2
Y-200 Control Board (P/N 601670)