Raypak 625 Parts List

COMMERCIAL
MODELS: 199 THRU 825

CATALOG NO. 9300.25
Effective: 08-04-10
Replaces: 09-21-07

RAYPAK ILLUSTRATED PARTS LIST

MODEL SIZES: 199, 260, 330, 400, 510. 625, 725, 825
MODEL TYPES: T, Ta, Tb, Tc, Td, Tx, WT, THWS, TIP, TIPR

ATES OF MANUFACTURE: 08-01-81 THRU 09-30-82

D
MODELS: T, Ta, Tb, Tc, Td, Tx BUILT FOR MODELS 510 THRU 825 ONLY
MODELS: TIP, TIPR, BUILT FOR MODELS 330 THRU 825 ONLY

THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES
THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE
ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS
FROM ACTUAL HEATER COMPONENTS.

FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST",
CATALOG NO. 9001.10

Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030

[phone] Fax [phone]

Litho In U.S.A.

HONEYWELL STANDING PILOT HONEYWELL IID PILOT

FIG # 9303

FIG # 9293

2-P

11-P

9-P

3-P

8-P

1-P

6-P

10-P

9-P

3-P

8-P

5-P

CALL

O

UT DESCRIPTION 199 260 330 400 510 625 725 825

B BURNER TRAY

1

-B Burner Tray w/Burners (Sea Level)* 001849F 001850F 001851F 001852F 001853F 001855F 001857F 001859F
Burner Tray w/o Burners (Sea Level)* 001861F 001862F 001863F 001864F 001865F 001867F 001869F 001871F

F

068100F858100F658100F458100*)leveLaeS(srenruB/wyarTrenruBB-2

F278100F078100F868100F668100*)leveLaeS(srenruBo/wyarTrenruB

3

-B Burner Spacer/Hold Down Bracket Kit 001873F 001874F 001875F 001876F 001877F 001878F 001879F 001880F
05/01210344/01210383/01211313/01210342/01210302/01210361/01210321/012103renruBB-4

5

-B Burner Orifice Nat. (Sea Level)* #48 350077/12 350077/16 350077/20 350077/24 350077/31 350077/38 350077/44 350077/50

Burner Orifice Pro. (Sea Level)* #57 350083/12 350083/16 350083/20 350083/24 350083/31 350083/38 350083/44 350083/50

C

CONTROLS .

1-C Auto Hi Limit Fixed (T, TA) 008554F 008554F 008554F 008554F 008554F 008554F 008554F 008554F
2-C Manual Hi Limit (THWS, TIP) 007144F 007144F 007144F 007144F 007144F 007144F 007144F 007144F

Auto Reset Dual Stat (TC, WT) 004092F 004092F 004092F 004092F 004092F 004092F 004092F 004092F

F290400F290400F290400F290400)XT(tatSlauDteseRlaunaM

Adj Auto Hi Limit (TB, TD, TIPR) 007141F 007141F 007141F 007141F 007141F 007141F 007141F 007141F

A/NA/NA/NA/N)AT(gnitaludoMrellortnoC
Controller 2 Stage (TB) 007392F 007392F 007392F 007392F 007392F 007392F 007392F 007392F
Controller B3 (TX) 001893F 001893F 001893F 001893F
Controller B5 (TX) N/A N/A N/A N/A

3-C Flow Switch (TD, TIP, TIPR) 007142F 007142F 007142F 007142F 007142F 007142F 007142F 007142F
4-C Low Water Cutoff (Not Shown) 006202F 006202F 006202F 006202F 006202F 006202F 006202F 006202F
5-C Thermostat Economaster 003609F 003609F 003609F 003609F 003609F 003609F 003609F 003609F

F970400F970400F970400F970400F970400F970400F970400F970400elddaPhctiwSwolFC-6

G GAS VALVES

H HEAT EXCHANGER
1-H Heat Exchange Assy. Brass 1 1/4" 002822F 002823F 002824F

A/NA/NA/NA/NA/NA/N"2norItsaC.yssAegnahcxEtaeH

F611300F511300F411300F311300F211300F811300"2ssarB.yssAegnahcxEtaeH

A/NA/NA/NA/NA/NA/NredaeHpmuP/wnorItsaC.yssA.hcxEtaeH

F921300F821300F721300F621300F521300F421300redaeHpmuP/wssarB.yssA.hcxEtaeH

A/NA/NA/NA/NA/NA/NpiTredaeHpmuP/wnorItsaCyssA.hcxEtaeH

F141300F041300F931300F831300F731300F631300piTredaeHpmuP/wssarB.yssA.hcxEtaeH

A/NA/NA/NA/NA/NA/NpiTorpuCnorItsaC.yssA.hcxEtaeH

F351300F251300F151300F051300F941300F841300piTorpuCssarB.yssA.hcxEtaeH

2-H Inlet/Outlet Header Brass 1 1/4" N/A N/A N/A

A/NA/NA/NA/NA/NA/N"2norItsaCredaeHteltuO/telnIH-3

F319200F319200F319200F319200F319200F319200"2ssarBredaeHteltuO/telnI

A/NA/NA/NA/NA/NA/NpiTnorItsaCredaeHteltuO/telnI

F619200F619200F619200F619200F619200F619200piTssarBredaeHteltuO/telnI

4-H Return Header Brass 1 1/4" 003160F 003160F 003160F

A/NA/NA/NA/NA/NA/N"2norItsaCredaeHnruteRH-5

F229200F229200F229200F229200F229200F229200"2ssarBredaeHnruteR

A/NA/NA/NA/NA/NA/NpmuPnorItsaCredaeHnruteRH-6

F429200F429200F429200F429200F429200F429200pmuPssarBredaeHnruteR

F086200F976200F876200"4/11eldnuBebuTH-7

F646200F546200F446200F346200F246200F146200"2eldnuBebuT
F940300F840300F740300F640300F540300F440300piTorpuC"2eldnuBebuT
F290300F190300F090300F880300F780300F580300F480300F280300ebuTegnahcxEtaeHH-8
F887200F787200F687200F587200F487200F387200piTorpuCebuTegnahcxEtaeH

A/NA/NA/NA/NA/NA/NA/NA/NtiKelffaBH-9

F150100F150100F150100F150100F150100F150100F150100F150100tiKtloBdutSH-01
B100008B100008B100008B100008B100008B100008B100008B100008teksaGredaeHH-11
F112700F112700F112700F112700F112700F112700F112700F112700lleWosneSH-21

302003302003302003302003302003302003302003302003pilCgniniateRlleWH-31

*FOR ALTITUDES ABOVE 2,000 FEET ABOVE SEA LEVEL, CONSULT THE FACTORY.

(

SEE GAS VALV E REPLACEMENT CHART

)

CALL

OUT DESCRIPTION 199 260 330 400 510 625 725 825

J J BOX

F286200F286200F286200F286200.dtS.orP/.taNxoBJJ-1

F

486200F486200F486200F486200F486200F486200F486200F486200DII.taNxoBJ

J

Box Pro. IID, Lockout 002686F 002686F 002686F 002686F 002686F 002686F 002686F 002686F

F

904200F904200F904200F904200)nwohStoN()XT,AT(DII.taNxoBJ

F

014200F014200F014200F014200)nwohStoN()XT,AT(DII.orPxoBJ

F114200F114200F114200F114200F114200F114200F114200F114200)nwohStoN(2CxoBJ

J Box IRI (Not Shown) N/A N/A N/A N/A

F335600F335600F335600F335600F335600F335600F335600F335600AV04remrofsnarTJ-2

Spark Generator C2 & IRI (Not Shown) 007361F 007361F 007361F 007361F 007361F 007361F 007361F 007361F

F773700F773700F773700F773700F773700F773700F773700F773700TSPSyaleRJ-3
Relay SPDT C2 (Not Shown) 650117 650117 650117 650117 650117 650117 650117 650117
Relay DPDT IRI (Not Shown) 600158 600158 600158 600158

F970800F970800F970800F970800F970800F970800F970800F970800hctiwSelggoTJ-4

M MISCELLANEOUS COMPONENTS

F812700F712700F712700F712700F712700F712700F712700F712700)DT,AT(ISP03VRPM-1
PRV 60 PSI (T, TB, TX, TC) 007222F 007222F 007222F 007222F 007222F 007222F 007222F 007222F
PRV 125 PSI (WT, THWS, TIP, TIPR) 008091F 007224F 007224F 007224F 007224F 007224F 007224F 007224F

F968260F968260F968260F968260F968260F968260F968260F968260tiKgnimileDM-2

3-M T & P Gauge (T, TA, TB, TD, TX) 007205F 007205F 007205F 007205F 007205F 007205F 007205F 007205F

T

& P Gauge (WT, THWS, TIP, TIPR) 007399F 007399F 007399F 007399F 007399F 007399F 007399F 007399F

4-M Integral Pump Raytherm 004844F 004844F 004844F 004844F 004844F 004844F 004844F 004844F

Integral Pump Hurricane 004844F 004844F 004844F 004844F 004844F 004844F 004844F 004844F

P PILOT

F214200F214200F214200F214200gnidnatStaNtoliPP-1
F314200F314200F314200F314200gnidnatSorPtoliP

F432200F432200F432200F432200F432200F432200F432200F432200DIItaNtoliPP-2

F532200F532200F532200F532200F532200F532200F532200F532200DIIorPtoliP

F632200F632200F632200F632200F632200F632200F632200F632200IRI&2CtaNtoliP

3-P Pilot Orifice Nat Standing 600552 600552 600552 600552

Pilot Orifice Pro Standing 600148 600148 600148 600148

255006255006255006255006255006255006255006255006DIItaNecifirOtoliPP-4
498006498006498006498006498006498006498006498006DIIorPecifirOtoliP

2550062550062550062550062550062550062550062550062CtaNecifirOtoliP

5-P Thermocouple (Standing Pilot) 600003 600003 600003 600003

A/NA/NA/NA/NA/NA/NA/NA/N)ozeiP(gnidnatSrotingIP-6

A/NA/NA/NA/NA/NA/NA/NA/NtaNDIIlortnoCnoitingIP-7
Ignition Control IID Pro/Lockout N/A N/A N/A N/A N/A N/A N/A N/A
Ignition Control (C2 & IRI) Complete 008702F 008702F 008702F 008702F 008702F 008702F 008702F 008702F

8-P Pilot Mounting Bracket Std 303612 303612 303612 303612

Pilot Mounting Bracket IID & C2 304666 304666 304666 304666 304666 304666 304666 304666

9-P Pilot Tube (Specify Length) 400013 400013 400013 400013 400013 400013 400013 400013

205006205006205006205006.dtSeriWrotingIP-01
455056455056455056455056455056455056455056455056DIIeriWrotingIP-11

B366200B366200B366200B366200B366200B366200B366200B366200eriWnoisneTiHP-21

13-P Amplifier Flame Rectification 008092F 008092F 008092F 008092F 008092F 008092F 008092F 008092F

R REFRACTORY

F713100F613100F513100F413100F313100F213100F113100F013100tiKyrotcarfeRR-1

2-R Refractory Retainer Kit 001627F 001627F 001627F 001627F 001627F 001627F 001627F 001627F

S SHEET METAL

F224200F124200F024200F914200F814200F714200A/NA/NpoTtekcaJS-1
F824200F724200F624200F524200F424200F324200A/NA/NrotcelloCeulFS-2
F938100F838100A/NA/NA/NA/NA/NA/N.yssArooDS-3

4-S Access Panel 1 1/4" Header 001842F 001842F 001842F

F348100F348100F348100F348100F348100redaeH"2lenaPsseccAS-5
F448100F448100F448100F448100F448100redaeH"2lenaPsseccAS-6
F276200F276200F276200F276200F276200revoClortnoCS-7
F176200F176200F176200F176200F176200revoCpmuPS-8

A/NA/NA/NA/NA/NA/NA/NA/NlatemteehSxoB-JS-9

V VENTING

1-V Stackless Top Kit (Outdoor) N/A N/A 001101F 001102F 001103 001104 001105 001106

F890100F790100F690100F590100F490100F390100A/NA/N)roodnI(dooHtfarDV-2

T

RAP

LLAC

.ONSEV

L

A

V

SA

GTUO

199 260 330 400 510 625 725 825 510 625 725 825 199 260 330 400 510 625 725 825

GGAS VALVES

Manual "B" Valve 1/8" 007195F

11111111 1111

Manual "A" Valve 1" 007189F

1

1

1

1

1

1

1

2

2

2

2

2

2

2

2

24

2

3

0

0

6"

1

evlaVkcoC/

e

b

uL*

2

2

2

5

2

3

0

0

6

"4/11evlaVkcoC/ebuL*

Pressure Regulator Nat. 1/8" 600217

11111111 1111

Pressure Regulator Pro. 1/8" 003568F

11111111 1111

1

1

1

1

1

1

1

1

1

F239700"1.taNrotalugeRerusser

P

1

1

1

1

1

1

1

1

1

F

0

7

5

3

0

0

"

1

.or

Prot

a

l

u

g

e

Rerusser

P

1

0

5

0006

"

4/

11

.

t

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R

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r

P*

1

F175300"4/11

.

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*Pilot Gas Valve 1/8" 600154 11111111 1111

1

1

1

1

1

1

126

500

6"8

/1

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Gto

liP

On/Off Valve 3/4" 004876F

1

1

1

1

1

1110006"1evlaVffO/nOotuA
Auto On/Off Valve 1 1/4" 600455 11
Mod. Valve 85-120°F 1/2" N/A
Mod. Valve 85-120°F 3/4" N/A
Mod. Valve 85-120°F 1" N/A
Mod. Valve 120-240°F 1/2" N/A 1
Mod. Valve 120-240°F 3/4" N/A 1 1
Mod. Valve 120-240°F 1" N/A 12222
Mod. Valve 110-170°F 3/4" N/A
Mod. Valve 110-170°F 1" N/A
Mod. Valve 150-210°F 3/4" N/A
Mod. Valve 150-210°F 1" N/A
Mod. Valve 140°Max 1/2" N/A
Mod. Valve 140°Max 3/4" N/A
Mod. Valve 140°Max 1" N/A
Comb. Gas Valve Nat 1/2" 600004 1
Comb. Gas Valve (IID) Nat 3/4" 600866 1 1 1
Comb. Gas Valve Pro 1/2" N/A 1
Comb. Gas Valve (IID) Pro 3/4" N/A 1 1 1

111111136006

"1taNevla

V

s

aG

.bmoC

1111112

960

06

"1orPevlaVsaG.bm

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Comb. Step-Open Valve Nat 3/4" 600869 1 1
Comb. Step-Open Valve Nat 3/4" 600868
Comb. Step-Open Valve Pro 3/4" 003569F 1 1
Comb. Step-Open Valve Pro 3/4" N/A
Comb. Step-Open Valve Nat 1" 600870 1
Comb. Step-Open Valve Pro 1" 003574F 1
Comb. Gas Valve IID Nat 1" 004877F 1 1 1
Comb. Gas Valve IID Pro 1" N/A 1 1 1

11F388400

"

4/3GTStaNevlaVegatS-2.bmoC

1

110

2800

6

"

1

DIItaNevlaV

egatS-2.bm

oC

11F656300"4/3GTSor

Pev

laVegatS-2.bmoC

Comb. 2-Stage Valve Pro IID 1" N/A 111

1A/N"4/

3

G

TStaNevlaV

eg

atS-2.bmoC

Comb. 2-Stage Valve Nat IID 1" 600655

1

1

A/N

"4/3GTSorPevlaVegatS-2.bmoC

Comb. 2-Stage Valve Pro IID 1" 601094

1

1

748

006"1GTStaNevlaVegatS-2.bmoC

1F855300"

1

GTSor

P

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aVegatS-2.b

m

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C

1111

854006"1

egats-2,rot

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11

11

944006n

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*
* Actuator, Modulation w/B3 600900

1111

11112222

F80

9110ffO/nOrot

autc

A*

* Gas Vent Valve 3/4" 011913F 1 1 1 1 1 1 1 1 1 1 1 1

1111112

2

2764006"

1

ydoBevlaVsaG*

122154006"4/11ydoBevlaVsaG*
11111110

540

06

"1ydoBevlaVsaG

*
* Gas Pressure Switch Low 007187F 1 1 1 1 1 1 1 1 1 1 1 1
* Gas Pressure Switch High 007188F 1 1 1 1 1 1 1 1 1 1 1 1

*REQUIRED FOR IRI MODELS

b

Ta

T

T

T

RAP

LLAC

.ONSEV

L

A

V

SA

GTUO

1

99 260 330 400 510 625 725 825 199 260 330 400 510 625 725 825 510 625 725 825

GGAS VALVES

Manual "B" Valve 1/8" 007195F 1

1

1

1

1

1

1

1

1

1

1

F

9

8

1

7

0

0

"1ev

laV"A"l

a

u

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111111

2

2

2

2

2

2

4

2

3

0

0

6

"

1

e

v

l

a

V

k

co

C/

e

b

uL

*

2

25

2

3

0

0

6

"

4/1

1

evlaV

kcoC/ebuL*

1

11

1

1

1

1

1

1

17

12

00

6

"8/

1

.t

aNr

otal

ug

eRer

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Pressure Regulator Pro. 1/8" 003568F 1

1

1

1

1

11

1

1

1

1

1

1F

23970

0

"1

.t

aNrotaluge

Rerusser

P

1

1

1

F

07

5

3

0

0

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1.orProt

a

l

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e

Rerusser

P

1

10500

06"

4/1

1

.taNrotalugeRerusserP*

1

1

F175300"4/11.orProtalugeRerusserP*

*Pilot Gas Valve 1/8" 600154 1111

1

1

1

1

1

11

265006

"8/1evla

VsaGtoliP

F678400"4/3evlaVffO/nO 1111

A

uto On/Off Valve 1" 600011

1

1554006

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evlaVffO/nOot

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Mod. Valve 85-120°F 1/2" N/A
Mod. Valve 85-120°F 3/4" N/A
Mod. Valve 85-120°F 1" N/A
M

od. Valve 120-240°F 1/2" N/A
Mod. Valve 120-240°F 3/4" N/A
Mod. Valve 120-240°F 1" N/A
Mod. Valve 110-170°F 3/4" N/A
Mod. Valve 110-170°F 1" N/A
Mod. Valve 150-210°F 3/4" N/A
Mod. Valve 150-210°F 1" N/A

1A/N"2/1

x

aM°041evlaV.doM

11A/N"4/3xaM°041evlaV.doM

2

2

2

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1xa

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1

4000

06

"

2/1taNevlaVsaG.bmoC

Comb. Gas Valve (IID) Nat 3/4" 600866 1111 111

1

A/N

"2/1

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C
Comb. Gas Valve (IID) Pro 3/4" N/A 1 1 1 1 1 1 1

1

1

1

1

1

1113600

6

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taNev

laVsaG.bmoC

1

1

1

1

1

1

12

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11

19680

06

"

4/3taNevlaVnepO-p

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Comb. Step-Open Valve Nat 3/4" 600868 1 1

111F96530

0

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3

orPevlaVne

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petS.bmo

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Comb. Step-Open Valve Pro 3/4" N/A 1 1

11078006"1taNevlaV

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e

pO-petS.bmoC

11F475

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11

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DIIevlaVsaG.bmo

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Comb. 2-Stage Valve Nat STG 3/4" 004883F
Comb. 2-Stage Valve Nat IID 1" 600820
Comb. 2-Stage Valve Pro STG 3/4" 003656F
Comb. 2-Stage Valve Pro IID 1" N/A
Comb. 2-Stage Valve Nat STG 3/4" N/A
Comb. 2-Stage Valve Nat IID 1" 600655
Comb. 2-Stage Valve Pro STG 3/4" N/A
Comb. 2-Stage Valve Pro IID 1" 601094
Comb. 2-Stage Valve Nat STG 1" 600847
Comb. 2-Stage Valve Pro STG 1" 003558F

* Actuator, 2-stage 1" 600458

944006noitalud

oM,rotautcA

*

11110090063B/wnoitaludoM,ro

tau

tc

A

*

F809110

ff

O/nOrotautcA

*

1111

1111

* Gas Vent Valve 3/4" 011913F

1111

1111

* Gas Valve Body 1" 600467 1 1 1

2

1154006

"

4/

1

1

ydoBevlaVsaG*

222

054006"

1yd

oB

evlaVsaG*
* Gas Pressure Switch Low 007187F 11111111
* Gas Pressure Switch High 007188F 1 1 1 1

*REQUIRED FOR IRI MODELS

Tx

TdTc

T

R

A

P

L

L

A

C

.ON

SE

V

LAVS

AGTUO

199 260 330 400 510 625 725 825 199 260 330 400 510 625 725 825 330 400 510 625 725 825 330 400 510 625 725 825

GGAS VALVES

Manual "B" Valve 1/8" 007195F

1

111 1111 1111 1111

1

1

1

1

1

1

1

F

9

8

1

7

0

0

"

1

evlaV"A"l

a

u

naM

*Lube/Cock Valve 1" 600324 222 222 222 222

2

2

2

2

5

2

3

0

0

6

"

4/11

evl

aVkco

C/ebuL*
Pressure Regulator Nat. 1/8" 600217 1111 1111 1111 1111
Pressure Regulator Pro. 1/8" 003568F 1111 1111 1111 1111
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Pressure Regulator Pro. 1" 003570F 111 111 111 111

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*Pilot Gas Val ve 1/8" 600154 1111 1111 1111 1111

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On/Off Valve 3/4" 004876F

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Mod. Valve 120-240°F 1/2" N/A
Mod. Valve 120-240°F 3/4" N/A
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Mod. Valve 150-210°F 3/4" N/A

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Mod. Valve 140°Max 1/2" N/A
Mod. Valve 140°Max 3/4" N/A
Mod. Valve 140°Max 1" N/A

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Comb. Gas Valve (IID) Nat 3/4" 600866 1111 111 1 1

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Comb. Step-Open Valve Nat 3/4" 600868 1 1

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Comb. Gas Valve IID Nat 1" 004877F 111 111 111 111
Comb. Gas Valve IID Pro 1" N/A 1 1 1 1 1 1 1 1 1 1 1 1
Comb. 2-Stage Valve Nat STG 3/4" 004883F
Comb. 2-Stage Valve Nat IID 1" 600820
Comb. 2-Stage Valve Pro STG 3/4" 003656F
Comb. 2-Stage Valve Pro IID 1" N/A
Comb. 2-Stage Valve Nat STG 3/4" N/A
Comb. 2-Stage Valve Nat IID 1" 600655
Comb. 2-Stage Valve Pro STG 3/4" N/A
Comb. 2-Stage Valve Pro IID 1" 601094
Comb. 2-Stage Valve Nat STG 1" 600847
Comb. 2-Stage Valve Pro STG 1" 003558F

* Actuator, 2-stage 1" 600458

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* Actuator, Modulation w/B3 600900

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* Gas Vent Valve 3/4" 011913F 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
* Gas Valve Body 1" 600467 1 1 1 1 1 1 1 1 1 1 1 1

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* Gas Pressure Switch Low 007187F 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
* Gas Pressure Switch High 007188F 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

*REQUIRED FOR IRI MODELS

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