Raypak 265, 335, 185, 405 User Manual

OPERATING AND INSTALLATION INSTRUCTIONS
Models
185, 265, 335, 405
Swimming Pool and Spa Heaters
181/182, 260/261, 330/331, 400/401
Water Heaters and Boilers
(FOR ELECTRONIC IGNITION MODELS ONLY)
CATALOG NO. 6000.57D Effective: 10-26-06 Replaces: 03-15-03
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids or other combustible materials in the vicinity of this or any other appliance. To do so may result in an explosion or fire.
WARNING: Improper inst allation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Refer to the user’s information manual provided with this heater. Installation and service must be performed by a qualified in­staller, service agency or the gas supplier.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS:
· Do not try to light any appliance.
· Do not touch any electrical switch; do not use any phone in your building.
· Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
· If you cannot reach your gas supplier, call the fire department.
This manual should be maintained in legible condition and kept adjacent to the appliance or kept in a safe place for future reference.
P/N 241086 Rev . 1
POWER VENT ASSEMBLY
INST ALLATION, ST AR T -UP AND OPERATION
1. RECEIVING EQUIPMENT
On receipt of your equipment it is suggested that you visually check for external damage to the carton. If the carton is damaged, it is suggested that a note be made on the Bill of Lading when signing for equipment. Remove the complete assembly from the carton if it is damaged report the damage to the carrier immediately. Be sure that you receive the number of packages indicated on the Bill of Lading. Claims for shortages and damages must be filed with the carrier by consignee.
Purchased parts are subject to replacement only under the manufacturer's warranty. Debits for defective replacement parts will not be accepted and defective parts will be replaced in kind only per our standard warranties.
When ordering parts, you must specify Model and Serial Number of the unit. When ordering under warranty conditions, you must also specify date of Installation.
Raypak recommends that this manual be reviewed thoroughly before installing the D-2 Power Vent. If there are any questions which this manual does not answer, please contact your local Raypak Representative.
THIS MANUAL SHOULD BE MAINTAINED IN LEGIBLE CONDITION AND KEPT ADJACENT TO THE UNIT.
2. GENERAL SPECIFICATIONS
The D-2 Power Vent Assembly is tested and certified to the latest edition of the American National Standard ANSI Z21.56. standard for pool heaters, Z21.10.3 for water heaters and Z21.13 for boilers.
The Power Vent Assembly is a fan assisted combustion system designed for application to Raypak Pool Heater Models 185-405. The unit, when installed as directed, is capable of operating in applications such as through the wall venting and reduced horizontal and vertical vent pipe sizes in new and existing installations.
The D-2 Power Vent assembly includes a blower with a 120/240 volt 60 Hz 1.0/1.95A 3200 RPM motor, a plenum complete with a draft proving switch and a motor relay. When provided for field mounting the assembly is equipped with a wire harness.
MODEL MINIMUM KIT FACTORY
SIZE CONNECTION NUMBER WIRED
DIAMETER
185 4” 008086 240V 265 4” 008086 240V 335 4” 008087 240V
405 4” 008087 240V 182/181 4” 008757 120V 260/261 4” 008757 120V 330/331 4” 008758 120V 400/401 4” 008758 120V
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3. INSTALLATION REQUIREMENTS
The equipment must be installed in accordance with local codes, or in the absence of local codes with the
latest edition of the National Fuel Gas Code, ANSI Z223.1, the National Electrical Code, ANSI/NFPA 70. The equipment shall be installed in accordance with those installation regulations in force in the local area where
the installation is to be made. These shall be carefully followed in all cases. Authorities having jurisdiction shall be consulted before installations are made.
MOUNTING POWER VENT ASSEMBLY
Follow these instructions if the PowerV ent venting system was purchased as an option assembly kit.
1. Remove existing pagoda top (outdoor units) or drafthood (indoor units). To remove the pagoda top, push the four brackets inward and pull up the pagoda top. The pagoda may then be discarded.
2. Unscrew the four screws holding the outer top using a phillips screw driver. Remove the jacket top.
3. Replace the inner stack adapter. If the heater had a drafthood installed previously, re­move the inner stack adapter and replace it with the PowerV ent stack adapter . Otherwise, install the PowerVent stack adapter.
4. Unscrew the access panel on the right side of the appliance. Set aside the screws with the access panel.
5. Remove the knurled screw holding the front door and set it aside with the door.
6. Mount the jacket top above the unit. Note: Do not install at this point.
7. Mount the Power Vent on the outer top.
8. Route the conduit harness of the PowerVent thru the outer top hole, around the adapter towards the back of the unit. Continue routing the harness thru the corner slot, which leads to open area behind the access panel. Finally, route only the wire harness thru the 7/8” grommet hole located on the sway brace. Follow instructions on page 7 to wire the PowerVent. Note: Newer units have a 7/8” grommet located on the rain shield, which would eliminate routing the harness around the back corner.
9. Re-mount the jacket top to its original position and screw in the four screws holding it down to the appliance.
10. If the appliance is a 181, 182, 330 or 331, remove the tabs underneath the power vent using a 5/16” nut driver and relocate the closer to the center of the Power Vent.
Fig #9372
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MOUNTING POWER VENT ASSEMBLY-(continued
11.Mount the PowerVent assembly bottom on the 6” vent. Twist the assembly downward. Snap the mounting brackets into their appropriate slot to hold the Power Vent in position. Note: While twisting you may notice some roughness, this is due to a tight seal between the 6” vent and the Power Vent flue box.
12.Re-mount the access panel.
13.Re-mount the front door along with the knurled screw on the heater.
Fig #9356
** NOTE: The 90° elbow may be used as a termination cap.
WIRING A POWERVENT ASSEMBLY TO AN APPLIANCE WITH IID IGNITION.
WARNING: Disconnect all electrical power to the unit before servicing to avoid potential shock
injury or damage to the unit. To change voltages, follow wiring diagram for correct voltage connections. Improper wiring connections can burnout the relay and blower motor.
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VENTING
The vent pipe must be the same size or larger than what is indicated. The D-2 Power V ent are capable of 360-degree discharge rotation and operate with a positive vent static pressure and with a vent gas temperature less than 400°F. The total length of horizontal run shall not exceed an equivalent of 40 feet including termination cap. For all cases, each 90-degree elbow reduces the maximum horizontal vent run by 10 feet and each 45-degree elbow in the vent run reduces the maximum vent run by 5 feet. See the table for maximum vent lengths using 90-degree and 45-degree elbows. The D-2 Power V ent uses positive pressure to push flue gases through the vent pipe to the outside. The vent must be installed to prevent the flue gas leakage. Care must be taken during assembly to insure that all joints are sealed properly and are airtight.
The vent must be installed to prevent the potential accumulation of condensate in the vent pipes. It is recommened that:
a) The vent be inst alled with a slight downward slope of not more than 1/4” per foot of
horizontal run to the vent terminal.
b) The vent be insulated through the length of horizontal run.
For appliances installed in extreme cold climate, it is recommended that:
a) The vent be installed with a slight upward slope of not more than 1/4” per foot of
horizontal run to the vent terminal. In this case, an approved condensate trap must be installed per applicable codes.
b) The vent be insulated through the length of the horizontal run.
Reduced Maximum Equivalent Vent Run (feet)
90 degree elbows 45 degree elbows
Quantity Maximum Length Quantity Maximum Length
130 135 220 230 310 325
Fig #9357
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