Raypak 241355 User Manual

Installation

The water storage tank MUST be installed using di­electric connections. Failure to do so will void the man­ufacturer’s warranty. Installation of the tank without
dielectric connections can cause the rapid failure of the
storage tank due to electrolysis. For this reason, it is
imperative that dielectric connections be utilized.

The tank should be installed in such a manner that
should the tank or any of its connections leak, the re­sulting flow of water will not cause damage.

Follow the Dielectric Protection instructions in these
procedures to verify that the dielectric connections are
installed properly. If electrical continuity exists between
the tank and its piping, the connections MUST be

fixed.

Maintenance

A new tank installation should have a regular inspec­tion program set up initially. The first inspection should
be within the first three months of operation. Once the
tendency to accumulate sediment has been estab­lished, the inspection program can be modified to suit
the water conditions. Typical inspection programs flush
the tank at six-month intervals and clean the tank in
yearly intervals.

Deliming solvents or acid type flush agents are not rec­ommended for use in lined storage tanks. These
chemical cleaners are usually designed for use in non­potable systems such as heating boilers. These chemi­cals may be aggressive and cause damage to the tank
lining and deteriorate the magnesium anodes supplied
in Raypak glass-lined storage tanks.

Raypak Glass-Lined Storage Tank

Installation & Maintenance Procedures

NOTE: The information contained in this manual is

intended for use by qualified professional installers,
service technicians or gas suppliers. Consult your
local expert for proper installation or service proce­dures.

WARNING: Hot water will be released under pres­sure. Avoid contact with the hot discharge water to
prevent the risk of severe scald injury.

Flushing the Storage Tank

Since the mineral accumulation is occurring in an un­fired tank it will be in a soft sediment form. Much of this
soft sediment can be removed by a regular flushing of
the lower portion of the tank.

To flush the tank, follow these steps:

1. Turn off the electricity and gas supply to the water
heater piped to the storage tank.

2. Turn off electrical power to the circulating pump.

3. Close the valve on the hot water outlet on the top of
the storage tank.

4. Ensure that the drain located on the bottom of the
tank is routed to a floor drain with adequate
capacity to allow the tank to be flushed.

5. Open the drain valve and allow the incoming cold
water to flush the soft sediment out the bottom of
the storage tank. Use extreme caution, as the water
exiting the tank drain may be very hot. Avoid con­tact with the hot discharge water to prevent the risk
of severe scald injury.

6. Observe the color of the water initially discharged
from the tank drain. This water will generally be
milky or slightly discolored by the sediment dis­charge. Allow the drain to run until the water runs
clear.

7. Close the drain valve on the tank.

8. Open the hot water outlet valve on the top of the
tank.

9. Open an adjacent hot water tap to purge any air
that may have entered the storage tank during the
draining process. Close the hot water tap if no air
discharge is observed.

10. Turn on electric power to the water heater and cir­culating pump.

11. Turn on the gas supply to water heater.

12. Observe heater and piping to ensure all compo­nents are functioning properly.

Cleaning the Storage Tank

The mineral accumulation in an un-fired tank will be in
a soft sediment form that can be removed by a regular
cleaning of the lower portion of the tank. Many tanks
will have a hand hole or a larger manway to allow ac­cess to the interior of the tank for complete removal of
accumulated sediment. The opening will be in the bot-

CATALOG NO. 4000.50B Effective: 12-01-08 Replaces: 06-02-08 P/N 241355 Rev. 1

Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 [phone] Fax [phone]

Litho in U.S.A.

tom portion of a vertical tank and on the end of a hori­zontal tank.

To clean the tank, follow these steps:

1. Turn off the electricity and gas supply to the water
heater piped to the storage tank.

2. Turn off electrical power to the circulating pump.

3. Close the valves on the hot water outlet on the top
of the storage tank and the cold water supply to the
system.

4. Ensure that the drain located on the bottom of the
tank is routed to a floor drain with adequate capac­ity to allow the tank to be drained.

5. Open the drain valve and open a vent to allow the
air to enter the tank (manually opening the relief
valve will usually accomplish this). Use extreme
caution, as the water exiting the tank drain may be
very hot. Avoid contact with the hot discharge water
to prevent the risk of severe scald injury.

6. Allow the tank to drain completely.

7. Remove the cover over the manway or hand hole
(if equipped). Remove the bolt(s) securing the tank
access opening. Use a flashlight to observe the
sediment collected in the tank.

8. Use hand tools to remove all sediment from the in­terior of the tank. Use care not to damage the inte­rior lining of the storage tank.

9. Use a water hose to flush the remaining sediment
from the interior surfaces of the tank and ensure
that all debris is removed. Scale or sediment al­lowed to reach the potable system can foul valves,
pumps, strainers and other water fixtures. Ensure
that the tank interior is clean before refilling the ves­sel.

10. Install a new gasket on the manway or hand hole to
prevent any possible leaks. Tighten the gasket
properly to prevent leaks. Caution: Over tightening
can result in cutting the gasket and allowing a water
leak to occur.

11. Close the drain and open the cold water supply and
hot water outlet. If the relief valve was used for a
vent, ensure that it is now closed. Open the closest
hot water valve to allow the air in the tank to vent
as water enters the vessel. Close the valve opened
for a vent when water flows from the valve.

12. Check the manway or hand hole and all related pip­ing for any water leaks.

13. Turn on electric power to the water heater and cir­culating pump.

14. Turn on the gas supply to water heater.

15. Observe heater and piping to ensure all compo­nents are functioning properly.

Magnesium Anode Rod
Inspection

Glass lined storage tanks have magnesium anodes to
cathodically protect the lining and minimize corrosion.
Aggressive water conditions in some areas of the coun­try may accelerate the deterioration of the anodes. The
anodes should be periodically removed and inspected
to determine if replacement is necessary.

The tank must be valved off from the system and fully
drained to remove an anode for inspection. Raypak
storage tanks have multiple anodes installed in
threaded tappings along the length of the tank or on top
of the tank. Adequate service clearance is required to
allow removal of an anode. The anodes should be re­placed when more than six inches of the core wire is
exposed at either end of the rod.

Dielectric Protection

Inspect each dielectric coupling at each tank connec­tion for corrosion and proper operation. This is done
when the tank is empty using an Ohm meter, which
must indicate there is no continuity between the tank
and the system piping. Should the electrical isolation
between the tank and its piping or structure fail, elec­trolysis will occur and the resulting damage will eventu­ally destroy the tank. This check must be repeated at
least every 18 months with no water in the tank to en­sure proper operation of the dielectrics. Clean or re­place dielectric fittings as required.

Immersion Heating Coil

If the tank has a coil, it should be removed every twelve
months for inspection to determine lime build-up on
copper tubes. If build-up is excessive, the coil should
be cleaned by immersion in 20% inhibited muriatic acid
solution.

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NOTE: For the sake of convenience, it is suggested
that the Magnesium Anode Rod Inspection and the
Dielectric Protection procedure be handled at the
time of the yearly tank draining for cleaning pur­poses.