Raypak 207A Installation Manual
INSTALLATION & OPERATING
INSTRUCTIONS
SWIMMING POOL & SPA HEATER D-2
D-2 POWER VENT
206A, 207A, 266A, 267A, 268
336A, 337A, 406A, 407A, 408
(ELECTRONIC IGNITION MODELS ONLY)
WARNING: If these instructions are not followed exactly, a fire or explosion may result
causing property damage, personal injury or death.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency
or the gas supplier.
This manual should be maintained in legible condition and kept adjacent to the heater or in a safe place for future
reference.
Catalog No. 6000.57.1F Effective: 04-30-14 Replaces: 12-13-11 P/N 241243 Rev. 5
Rev. 5 reflects the following:
Changes to: Photo on page 1, “Receiving Equipment” on page 3, “Dimensions” drawing on page 4, Illustrated Parts List on
pages 22-23
Additions: None
Deletions: None
2
RECEIVING EQUIPMENT
On receipt of your equipment, it is suggested that you visually check for external damage to the carton.
If the carton is damaged, it is suggested that a note be made on the Bill of Lading when signing for equipment.
Remove the complete assembly from the carton. If it is damaged, report the damage to the carrier immediately. Be sure that you receive the number of packages indicated on the Bill of Lading. Claims for shortages and
damages must be filed with the carrier by consignee.
Purchased parts are subject to replacement only under the manufacturer’s warranty. Debits for defective replacement parts will not be accepted and defective parts will be replaced in kind only per our standard warranties.
When ordering parts, you must specify the kit number. When ordering under warranty conditions, you
must also specify the date of installation.
The manufacturer recommends that this manual be reviewed thoroughly before installing the D-2 Power
Vent. If there are any questions which this manual does not answer, please contact you local Representative.
THIS MANUAL SHOULD BE MAINTAINED IN LEGIBLE CONDITION AND KEPT ADJACENT TO THE UNIT.
(1) D-2 POWER VENT
(1) COLLAR ADAPTER
(1) 7/8” PLASTIC GROMMET
(1) ADJ. 90° ELBOW W/ SCREEN
(1) INSTALLATION AND OPERATING INSTRUCTIONS
(P/N 241243)
(1) 4” ADAPTER
4” Adapter
Comes separated
(assembles together)
D-2 Power Vent
(with Adapter in place)
Collar Adapter
Elbow with Screen
(Vent Termination)
GENERAL SPECIFICATIONS
The D-2 Power Vent is tested and certified to the latest edition of the American National Standard ANSI
Z21.56 standard for pool heaters.
The D-2 Power Vent is a fan-assisted combustion system designed for application to heater models 206
thru 408. When installed as directed, the unit is capable of operating in applications such as through-the-wall
venting and reduced horizontal and vertical vent pipe sizes in new and existing installations.
The D-2 Power Vent includes a blower with a 120/240 volt 60Hz 1.95/1.0A 3200 RPM motor and a
plenum, complete with a draft proving switch and a motor relay.
HEATER
MODELS
206/207 - 266/267/268 240 VAC 009832
336/337 - 406/407/408 240 VAC 009833
206/207 - 266/267/268 120 VAC 010744
336/337 - 406/407/408 120 VAC 010745
FACTORY-
WIRED
D-2 POWER VENT
PART NO.
3
DIMENSIONS
13.59
18.13
7.91
1.88
4.38
Model A B
206/207
266/267/268
336/337
406/407/408
DIMENSIONAL DATA
12.31 4.31
18.31 7.31
INSTALLATION REQUIREMENTS
Failure to install, maintain and/or operate the Power Vent in accordance with manufacturer’s instructions
may result in conditions which can produce bodily injury and property damage.
The equipment must be installed by a qualified installer in accordance with all local codes, or, in the
absence of local codes, with the latest edition of the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and the
National Electrical Code, ANSI/NFPA 70. In Canada, installations must conform to CAN/CSA B149.1 and to the
latest Canadian Electrical Code Part 1.
Disconnect power supply when making wiring connections or when working around the fan blade and
motor. Failure to do so may result in severe personal injury and equipment damage.
Make certain the power source is adequate for the fan motor requirements. Do not add the Power Vent
to a circuit where the total load is unknown.
4
INSTALLATION
1. Start off by disconnecting main power to the heater.
2. Remove the front door from the heater. See Fig. 1.
3. If this is a retro-fit application, remove existing “Pagoda Top” and discard. See Fig. 2. If equipped with a
drafthood, refer to drafthood installation manual for removal process.
4. Remove the (6) Phillips screws that hold the jacket top to the heater. See Fig. 3.
5. Lift the rear end of the jacket top while inserting the collar adapter. See Fig. 4 & 5.
Note: Brackets are positioned underneath the collar adapter to capture the smaller model, See Fig. 6. Also
note the orientation of the adapter on the heater as shown in Fig. 7.
Remove door by unfastening
knurled screw shown.
Pagoda Top
(3) on
other side
Fig. 1
Fig. 4
Fig. 2 Fig. 3
Fig. 6
Brackets used only on
Fig. 5
206/207/336/337 models to
hold collar adapter in place
5
INSTALLATION (Continued)
6. Lower the jacket top back onto the heater and reinstall the (6) Phillips screws. See Fig. 3.
7. If installing on a model 266, 267, 268, 406, 407 or 408 heater, skip step 8.
8. Turn the Power Vent upside down. Using a 5/16” nut driver, relocate the mounting brackets as shown in Fig. 8.
9. Place the Power Vent on top of the heater. See Fig. 9.
10. Move the Power Vent, so that the collar adapter slips into the Power Vent. See Fig. 10.
11. Push in all four bracket tabs, so the Power Vent locks into position. See Fig. 11.
12. Using a 5/16” nut driver, remove the transformer cover located on the right side of the heater.
See Fig. 12.
Before
After
Rear of
Heater
Front of
Heater
Fig. 7 Fig. 8 Fig. 9
Fig. 10 Fig. 11 Fig. 12
Tab Tab
6
Access
Screw
INSTALLATION (Continued)
TO CONVERT FOR
240V OPERATION
FACTORY WIRED
120 VOLTS
D-2 POWER VENT
010744 & 010745
N
L1
TO CONVERT FOR
120V OPERATION
FACTORY WIRED
240 VOLTS
D-2 POWER VENT
009832 & 009833
13. Install the right side outdoor conduit through the top 7/8” hole located on the right side of the heater.
See. Fig. 13. Note: You must first remove the 7/8” plug on the heater to install the hard conduit.
14. Wire the heater power lines along with the D-2 Power Vent power lines to the supply power per Fig. 15 for
010744 or 010745, and per Fig. 16 for 009832 or 009833. If the D-2 does not match the power supplied,
re-wire the blower for the correct voltage.
15. Reinstall the transformer cover. See Fig. 12.
16. Install the left side outdoor conduit through the top 7/8” hole located on the left side of the heater. See
Fig. 14. Note: You must first remove the 7/8” plug on the heater to install the conduit.
Power
Vent
Power
Supply
Fig. 13 Fig. 14
Fig. 15 Fig. 16
7
INSTALLATION (Continued)
17. Remove the (4) Phillips screws that hold the control panel to the heater and lower the control panel. See
Fig. 17.
18. Remove and replace the 7/8” plug with the provided 7/8” grommet (located on the left side of the control
panel). See Fig. 18.
19. Route the 24 VAC harness through the 7/8” grommet, See Fig. 19.
20. Continue to route the harness down through any available grommet hole. See Fig. 20.
21. Wire the harness along with the installed gas valve harness per the wiring diagram.
22. Reinstall the (4) Phillips screws that hold the control panel to the heater. See Fig. 17.
23. Place the front door back onto the heater. Refer to Fig. 1.
7/8”
Supplied
Access
Screw
Grommet
Access
Screw
Fig. 17 Fig. 18
Fig. 19 Fig. 20
NOTE: For Professional heaters, models 268 and 408, it may be necessary to reroute the flexible conduit to
either side of the power vent.
8
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