Raypak 1802 Parts List

COMMERCIAL
MODELS: 992 THRU 2342

CATALOG NO. 9300.76
Effective: 11-21-05
Replaces: 05-01-05

MODEL SIZES: 992, 1262, 1532, 1802, 2002, 2072, 2342
MODEL TYPES: HI DELTA H,W, P

DATES OF MANUFACTURE: 05-01-99 THRU 02-28-05

THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES
THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE
ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS
FROM ACTUAL HEATER COMPONENTS.

Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030

[phone] Fax [phone]

Litho In U.S.A.

FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST",
CATALOG NO. 9001.10

RAYPAK ILLUSTRATED PARTS LIST

2-F

1-F

1-V

14-S

BLOWER DETAIL

4-S

17-S

10-S

3-S

16-S

4-S

19-S
20-S

8-S

10-S

1-S

15-S

8-C

7-C

3-F

22-S

SEE DETAIL

2-V

2-S

23-S

11-S

3-V

4-S

16-S

9-S

5-S

7-S

13-S

3-C

8-S

10-S

2-M

6-S

12-S

1-H

SEE DETAIL

2-B

SEE DETAIL

2-R

1-R

10-S

20-S

18-S

7-M

12-S

19-S

DRAWING # 241001

21-S

2-H

4-M

7-H

1-O

5-M

5-H

HEAT EXCHANGE DETAIL

1-G

4-G

2-G

6-H

8-H

3-H

4-H

9-H

1-M

5-C

5-G

3-G

4-G

2-G

BURNER ASSEMBLY DETAIL

6-B

3-G

8-M

9-M

5-B

7-B

3-B

4-B

2-B

7-G

2-O

6-C

1-C
2-C

2-JJ

4-JJ

12-JJ

5-JJ

9-JJ

4-C

CENTRAL POINT WIRING (CPW)

6-JJ

2-J

10-JJ

7-JJ

1-C
2-C

8-JJ

13-JJ

11-JJ

5-J

10-J

3-JJ

1-JJ

4-J

11-J

9-J

7-J

4-C

POINT TO POINT WIRING

2-O

6-C

3-J

1-J

6-J

8-J

CALL

OUT DESCRIPTION 992 1262 1532 1802 2002 2072 2342

B BURNER ASSEMBLY

1-B Burner Assy w/Burners 007605F 007606F 007607F 007608F 007609F 007609F 007610F
2-B Burner Mounting Assy 007611F 007612F 007613F 007614F 007615F 007615F 007616F
3-B Burner 007617F 007617F 007617F 007617F 007617F 007617F 007617F
4-B Seal Gasket 007443F 007443F 007443F 007443F 007443F 007443F 007443F
5-B Manifold Upper 007651F 007652F 007653F 007654F 007655F 007655F 007656F
6-B Manifold Lower 007657F 007658F 007659F 007660F 007661F 007661F 007662F

7-B Burner Orifice Nat.#33 351444 / 11 351444 / 14 351444 / 17 351444 / 20 351444 / 23 351444 / 26

1-C Manual Hi Limit 240 Degree Max 007144F 007144F 007144F 007144F 007144F 007144F 007144F

2-C Adj. Auto Hi Limit 240 Degree Max 007141F 007141F 007141F 007141F 007141F 007141F 007141F

3-CRemote Aquastat (Tankstat) (B-2) 007148F 007148F 007148F 007148F 007148F 007148F 007148F

4-CController 2-Stage (B-11) Digital 007395F 007395F 007395F 007395F 007395F 007395F 007395F

5-C Flow Switch 007142F 007142F 007142F 007142F 007142F 007142F 007142F
6-CEconomaster II Control 004675F 004675F 004675F 004675F 004675F 004675F 004675F
7-C Switch Air Pressure N.C. 007158F 007158F 007158F 007158F 007158F 007158F 007158F
8-C Switch Air Pressure N.O. 008171F 008171F 008171F 008171F 008171F 008171F 008171F

1-F Blower Combustion Air (Left Hand) 007413F 007413F 007413F 007413F 007413F 007413F 007413F

2-F Air Shutter Assembly (Left Hand) 007663F 007663F 007663F 007663F 007663F 007663F 007663F

3-F Hose Duct 4" 007419F 007419F 007419F 007419F 007419F 007419F 007419F

4-F Damper 008698F 008698F 008698F 008698F 008698F 008698F 008698F
5-F Filter Mounting Bracket 008976F 008976F 008976F 008976F 008976F 008976F 008976F

1-G Main Valve Gas Manual A 2" 007665F 007665F 007665F 007665F 007665F 007665F 007665F
2-G Valve Gas Manual A 3/4" 007421F 007421F 007421F 007421F 007421F 007421F 007421F
3-G Bleedle Valve 1/4" 007422F 007422F 007422F 007422F 007422F 007422F 007422F

4-G Combination Gas Valve Nat 3/4" 007666F 007666F 007666F 007666F 007666F 007666F 007666F

5-G Switch Low Gas Pressure 007187F 007187F 007187F 007187F 007187F 007187F 007187F
6-G Switch High Gas Pressure (optional) Not Shown 007188F 007188F 007188F 007188F 007188F 007188F 007188F
7-G Solenoid Gas Valve 008407F

1-HHeat Exch Assy Cast Iron 007668F 007669F 007670F 007671F 007672F 007672F 007673F

2-HInlet/Outlet Header Cast Iron 007716F 007716F 007716F 007716F 007716F 007716F 007716F

3-HReturn Header Cast Iron 007718F 007718F 007718F 007718F 007718F 007718F 007718F

4-HReturn Pump Header Cast Iron 007720F 007720F 007720F 007720F 007720F 007720F 007720F

5-HTube Bundle 007722F 007723F 007724F 007725F 007726F 007726F 007727F

6-HH
Heat Exchange Tube Cupro Nickel 007740F 007741F 007742F 007743F 007744F 007744F 007745F
7-H Baffle Kit 007858F 007859F 007860F 007861F 007862F 007862F 007863F
8-H Stud Bolt Kit 007828F 007828F 007828F 007828F 007828F 007828F 007828F

9-HHeader Gasket 007834F 007834F 007834F 007834F 007834F 007834F 007834F
10-H Sensor Well 007211F 007211F 007211F 007211F 007211F 007211F 007211F
11- HWell Retaining Clip 300203 300203 300203 300203 300203 300203 300203

Manifold Lower (Split) 008918F N/A N/A N/A N/A N/A N/A

Burner Orifice Nat.#35 N/A N/A N/A N/A 351618 / 23 N/A N/A
Burner Orifice Pro.#52 351445 / 11 351445 / 14 351445 / 17 351445 / 20 N/A 351445 / 23 351445 / 26

C CONTROLS

Manual Hi Limit 200 Degree Max WH 008081F 008081F 008081F 008081F 008081F 008081F 008081F

Adj. Auto Hi Limit 200 Degree Max WH 006445F 006445F 006445F 006445F 006445F 006445F 006445F
Fixed Auto 130 Hi Limit Pool 600892F 600892F 600892F 600892F 600892F 600892F 600892F
Fixed Auto 140 Hi Limit Pool 600893F 600893F 600893F 600893F 600893F 600893F 600893F

Remote Aquastat (Tankstat) 2-Stage (B-3) 007392F 007392F 007392F 007392F 007392F 007392F 007392F
Controller 2-Stage (B-4) 007393F 007393F 007393F 007393F 007393F 007393F 007393F
Controller 2-Stage (B-6) 007392F 007392F 007392F 007392F 007392F 007392F 007392F
Controller 2-Stage (B-8) 007394F 007394F 007394F 007394F 007394F 007394F 007394F
Remote Aquastat (Tankstat) 2-Stage (B-9) 006760F 006760F 006760F 006760F 006760F 006760F 006760F

Controller 2-Stage (B-12) Digital 007395F 007395F 007395F 007395F 007395F 007395F 007395F
Controller 2-Stage (B-13) Digital 007464F 007464F 007464F 007464F 007464F 007464F 007464F
Controller 4-Stage (B-14) Digital 007465F 007465F 007465F 007465F 007465F 007465F 007465F
Controller 4-Stage (B-15) Digital 007465F 007465F 007465F 007465F 007465F 007465F 007465F
Controller On/Off (B-20) 006445F 006445F 006445F 006445F 006445F 006445F 006445F
Temp Controller (Pool) (Not Shown) 007907F 007907F 007907F 007907F 007907F 007907F 007907F

F Fan

Blower Combustion Air (Right Hand) 007414F 007414F 007414F 007414F 007414F 007414F 007414F

Air Shutter Assembly (Right Hand) 007664F 007664F 007664F 007664F 007664F 007664F 007664F

Hose Duct 6" 007420F 007420F 007420F 007420F 007420F 007420F 007420F

Filter 008923F 008923F 008923F 008923F 008923F 008923F 008923F

GGAS VALVES

Bleedle Valve 1/8" 007423F 007423F 007423F 007423F 007423F 007423F 007423F

Combination Gas Valve Pro 3/4" 007667F 007667F 007667F 007667F 007667F 007667F 007667F
Combination Gas Valve Nat 3/4" 2 STG 007428F
Combination Gas Valve Pro 3/4" 2 ST

G 007427F

HHEAT EXCHANGER

Heat Exch Assy Brass 007674F 007675F 007676F 007677F 007678F 007678F 007679F
Heat Exch Assy Cast Iron w/Pump Hdr 007680F 007681F 007682F 007683F 007684F 007684F 007685F
Heat Exch Assy Brass w/Pump Hdr 007686F 007687F 007688F 007689F 007690F 007690F 007691F
Heat Exch Assy Cast Iron Cupro Nickel 007692F 007693F 007694F 007695F 007696F 007696F 007697F
Heat Exch Assy Brass Cupro Nickel 007698F 007699F 007700F 007701F 007702F 007702F 007703F
Heat Exch Assy Brass Cupro Nickel (Pool) 009086F 009087F 009087F 009088F
Heat Exch Assy
Heat Exch Assy Brass w/Pump Hdr Cupro Nickel 007710F 007711F 007712F 007713F 007714F 007714F 007715F
Heat Exch Assy Brass w/Pump Hdr Cupro Nickel (Pool) 009089F 009090F 009091F

Cast Iron w/Pump Hdr Cupro Nickel 007704F 007705F 007706F 007707F 007708F 007708F 007709F

Inlet/Outlet Header Brass 007717F 007717F 007717F 007717F 007717F 007717F 007717F

Return Header Brass 007719F 007719F 007719F 007719F 007719F 007719F 007719F
Return Header (Pool) 010858F 010858F 010858F 010858F

Return Pump Header Brass 007721F 007721F 007721F 007721F 007721F 007721F 007721F
Return Pump Header (Pool) 009085F 009085F 009085F

Tube Bundle Cupro Nickel 007728F 007729F 007730F 007731F 007732F 007732F 007733F

eat Exchange Tube 007734F 007735F 007736F 007737F 007738F 007738F 007739F

Stud Bolt Kit w/Pump Header 007829F 007829F 007829F 007829F 007829F 007829F 007829F

CALL

OUT DESCRIPTION 992 1262 1532 1802 2002 2072 2342

J CONTROL BOX (Point to Point Wiring)

1-J Flue/Junction Box (Use 1-JJ) N/A N/A N/A N/A N/A N/A N/A
2-J Ignition Control 007374F 007374F 007374F 007374F 007374F 007374F 007374F
3-J Transformer 100 VA 007494F 007494F 007494F 007494F 007494F 007494F 007494F
4-J Relay SPST 24V 008090F 008090F 008090F 008090F 008090F 008090F 008090F

5-J Time Delay Contactor 007378F 007378F 007378F 007378F 007378F 007378F 007378F
6-J Automatic Shut Down Switch (Circuit Breaker) 007380F 007380F 007380F 007380F 007380F 007380F 007380F
7-J On/Off Switch 007379F 007379F 007379F 007379F 007379F 007379F 007379F
8-J Momentary Switch 006541F 006541F 006541F 006541F 006541F 006541F 006541F
9-J Lamp 28V 007381F 007381F 007381F 007381F 007381F 007381F 007381F
10-J Terminal Block (3 Space) 007382F 007382F 007382F 007382F 007382F 007382F 007382F

11-J Lamp / Switch Mtg Panel 007885F 007886F 007886F 007887F 007887F 007887F 007888F

1-JJ Flue/Junction Box 007854F 007855F 007856F 007857F 007877F 007877F 007878F

2-JJ Ignition Control 007374F 007374F 007374F 007374F 007374F 007374F 007374F
3-JJ Printed Circuit Board CPW 007901F 007902F 007903F 007903F 007904F 007904F 007904F
13-JJ Relay SPDT (K1, K4) (Not Shown) 009687F 009687F 009687F 009687F 009687F 009687F 009687F

Relay DPDT (K3) (Not Shown) 009688F 009688F 009688F 009688F 009688F 009688F 009688F
4-JJ Printed Circuit Board U2 007147F 007147F 007147F 007147F 007147F 007147F 007147F
5-JJ Printed Circuit Board Status Lights 007896F 007896F 007896F 007896F 007896F 007896F 007896F
6-JJ Transformer 100 VA 007494F 007494F 007494F 007494F 007494F 007494F 007494F
7-JJ Time Delay Contactor 008921F 008921F 008921F 008921F 008921F 008921F 008921F
8-JJ Automatic Shut Down Switch 007380F 007380F 007380F 007380F 007380F 007380F 007380F
9-JJ On/Off Switch 006872F 006872F 006872F 006872F 006872F 006872F 006872F
10-JJ Momentary Switch 005641F 005641F 005641F 005641F 005641F 005641F 005641F
11-JJ Terminal Block (3 Space) 007382F 007382F 007382F 007382F 007382F 007382F 007382F
12-JJ Switch Mtg Panel 007892F 007893F 007893F 007894F 007894F 007894F 007895F

1-M Flow Switch Paddle 004079F 004079F 004079F 004079F 004079F 004079F 004079F
2-M PRV 30 PSI 007748F 007748F 007748F 007748F 008088F 008088F 008088F

3-M Deliming Kit 052870F 052870F 052870F 052870F 052870F 052870F 052870F
4-M T & P Gauge (H) 007205F 007205F 007205F 007205F 007205F 007205F 007205F

5-M Integral Pump 4.7 Impeller 004845F 004845F 004845F 004845F 004845F 004845F 004845F
6-M RTV Sealant 2.8 oz 008924F 008924F 008924F 008924F 008924F 008924F 008924F

7-M Window Combustion Chamber 006947F 006947F 006947F 006947F 006947F 006947F 006947F
8-M Flame Sensor 006535F 006535F 006535F 006535F 006535F 006535F 006535F
9-M Ignitor 007400F 007400F 007400F 007400F 007400F 007400F 007400F
10-M Fiberfrax Insulation 1" Wide 008406F 008406F 008406F 008405F 008405F 008405F 008405F
11-M Sealant Tape (Gray) Specify Length (Not Shown) 800351 800351 800351 800351 800351 800351 800351
12-M Touch-Up Paint (Green) 750125 750125 750125 750125 750125 750125 750125

1-O Remote Sensor for Low Water Cut-Off 007228F 007228F 007228F 007228F 007228F 007228F 007228F
2-O Low Water Cut Off PC Board 007157F 007157F 007157F 007157F 007157F 007157F 007157F

1-R Refractory Kit (All Panels) 007760F 007761F 007762F 007763F 007764F 007764F 007765F
2-R Refractory Front Panel (2 Panels) 007766F 007767F 007768F 007769F 007770F 007770F 007771F

Relay DPST 24V NO 007376F 007376F 007376F 007376F 007376F 007376F 007376F
Relay SPST 24V NO 007377F 007377F 007377F 007377F 007377F 007377F 007377F

Terminal Block (4 Space) 007383F 007383F 007383F 007383F 007383F 007383F 007383F
Terminal Block (6 Space) 007384F 007384F 007384F 007384F 007384F 007384F 007384F
Terminal Block (7 Space) 007385F 007385F 007385F 007385F 007385F 007385F 007385F
Terminal Block (12 Space) 007386F 007386F 007386F 007386F 007386F 007386F 007386F
Terminal Block (16 Space) 007387F 007387F 007387F 007387F 007387F 007387F 007387F

JJ CONTROL BOX (Central Point Wiring)

CONTROL BOX CPW (Pool) 009073F 009074F 009074F 009075F

Relay 3PDT (K2) (Not Shown) 010027F N/A 010027F 010027F N/A N/A N/A

M MISCELLANEOUS

PRV 45 PSI 007221F 007751F 007751F 007752F 007752F 007752F 007752F
PRV 60 PSI 007222F 007753F 007754F 007754F 007754F 007754F 008288F
PRV 75 PSI 007223F 007756F 007756F 007756F 007757F 007757F 007757F
PRV 125 PSI 007224F 007224F 007224F 007758F 007759F 007759F 007759F
PRV 150 PSI 007225F 007225F 007225F 007225F 007225F 007225F 007225F

T & P Gauge (W) 007399F 007399F 007399F 007399F 007399F 007399F 007399F

RTV Sealant 10 oz 005755F 005755F 005755F 005755F 005755F 005755F 005755F

Touch-Up Paint (Dark Gray) 750126 750126 750126 750126 750126 750126 750126

O OPTIONS

R REFRACTORY

CALL

OUT DESCRIPTION 992 1262 1532 1802 2002 2072 2342

S SHEETMETAL

1-S Jacket Top 007772F 007773F 007774F 007775F 007776F 007776F 007777F
2-S Jacket Top w/ Air Intake 007778F 007779F 007780F 007781F 007782F 007782F 007783F
3-S Upfront Control Panel (5 Indicator Lights) 007784F 007785F 007785F 007786F 007786F 007786F 007787F

4-S Upper Control Access Jacket Panel 007800F 007801F 007802F 007803F 007804F 007804F 007805F
5-S Upper Control Access Jacket Panel w/ Air Intake 007806F 007807F 007808F 007809F 007810F 007810F 007811F
6-S Lower Front Jacket Panel 007812F 007813F 007814F 007815F 007816F 007816F 007817F
7-S Lower Rear Jacket Panel 007818F 007819F 007820F 007821F 007822F 007822F 007823F
8-S Upper Side Jacket Panel 007824F 007824F 007824F 007824F 007824F 007824F 007824F
9-S Rear Exhaust Cover Panel 007835F 007836F 007836F 007837F 007837F 007837F 007838F
10-S Lower Corner Supports 007825F 007825F 007825F 007825F 007825F 007825F 007825F
11-S Center Support Panel (Consult Factory) N/A N/A N/A N/A N/A N/A N/A
12-S Left & Right Heat Exchanger Support (Consult Factory) N/A N/A N/A N/A N/A N/A N/A
13-S Intake Air Distribution Box 007839F 007839F 007839F 007840F 007841F 007841F 007842F
14-S Blower Intake Box 007843F 007843F 007843F 007843F 007844F 007844F 007844F
15-S Support Horizontal 007845F 007846F 007847F 007848F 007849F 007849F 007850F
16-S Support Vertical 007851F 007851F 007851F 007851F 007851F 007851F 007851F
17-S Gas Access Panel 007853F 007853F 007853F 007853F 007853F 007853F 007853F
18-S Flue Collector Top 007871F 007872F 007873F 007874F 007875F 007875F 007876F
19-S Access Panel 007826F 007826F 007826F 007826F 007826F 007826F 007826F
20-S Access Panel w/Pump 007827F 007827F 007827F 007827F 007827F 007827F 007827F
21-S Pump Cover 002671F 002671F 002671F 002671F 002671F 002671F 002671F
22-S J Box Sheetmetal 007830F 007831F 007831F 007832F 007832F 007832F 007833F
23-S Flue Sleeve 008728F 008729F 008729F 008730F 008730F 008730F 008731F

1-V Stackless Top Kit (Outdoor) 009053 009054 009054 009055 009055 009055 009056
2-V Intake Filter Box Mounted 007101 007101 007101 007102 007102 007102 007102
3-V Filter 008403F 008403F 008403F 008404F 008404F 008404F 008404F

Upfront Control Panel (10 Indicator Lights) 007788F N/A N/A N/A N/A N/A N/A
Upfront Control Panel (11 Indicator Lights) N/A 007789F 007789F 007868F N/A N/A N/A
Upfront Control Panel (12 Indicator Lights) N/A N/A N/A N/A 007790F 007790F 007791F
Upfront Control Panel w/ Window (5 Indicator Lights) 007792F 007793F 007793F 007794F 007794F 007794F 007795F
Upfront Control Panel w/ Window (10 Indicator Lights) 007796F N/A N/A N/A N/A N/A N/A
Upfront Control Panel w/ Window (11 Indicator Lights) N/A 007797F 007797F 007869F N/A N/A N/A
Upfront Control Panel w/ Window (12 Indicator Lights) N/A N/A N/A N/A 007798F 007798F 007799F

V VENTING

CONVERSION KITS

2 Stage Manifold to Split Manifold

Natural 008154F N/A N/A N/A N/A N/A N/A
Propane 008153F N/A N/A N/A N/A N/A N/A

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