Raypak 106, 156 User's Installation And Operation Manual

INSTALLATION AND OPERATION MANUAL
Atmospheric Above-Ground
Pool & Spa Heater
(Chaue-Piscine)
Models 106 and 156
English/French
WARNING: If the information in these
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instructions are not followed exactly, a re or
explosion may result causing property damage, personal injury or death.
FOR YOUR SAFETY: Do not store or use
gasoline or other ammable vapors and liquids or other combustible materials in the vicinity of this or any other appliance. To do so may result in an explosion or re.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas suppli­er’s instructions.
• If you cannot reach your gas supplier, call the re department.
Installation and service must be performed by a qualied installer, service agency or the gas
supplier.
This manual should be maintained in legible condition and kept adjacent to the heater or in a safe place for future reference.
AVERTISSEMENT: Assurez-vous de bien
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suivre les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.
Ne pas entreposer ni utiliser d’essence ou ni d’autres vapeurs ou liquides inammables à proximité de cet appareil ou de tout autre appareil.
CE FAIRE SI VOUS SENTEZ UNE ODEUR
DE GAZ:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez á aucun interrupteur; ne pas vous servir des téléphones se trouvant dans la bâtiment.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivre les instruc­tions du fournisseur.
• Si vous ne pouvez rejoindere le fournisseur, appelez le service es incendies.
L’installation et l’entretien doivent être assurés par un installeur qualié ou par le fournisseur de gaz.
CATALOG NO. 6100.62G Eective: 06-08-18 Replaces: 04-15-18 P/N 241519 Rev. 8
Revision 8 reects the following changes:
Manual updated to the new format style. Removed California Proposition 65 warning on pages 4 and 7. Replaced "analog/electronic" with 106/156 on section 3.3.1, page 6. Replaced "analog/digital" with 106/156 on section 5.5.3, page 21.
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CONTENTS
1. WARNINGS ................................................................... 4
1.1. Pay Attention to These Terms ..............................4
2. WATER CHEMISTRY ................................................... 5
2.1. Automatic Chlorinators and
Chemical Feeders....................................................5
3. BEFORE INSTALLATION ............................................ 6
3.1. Safety ...........................................................................6
3.2. Water Temperature Safety ....................................6
3.3. Ratings and Certications .....................................6
3.4. General Information ................................................7
3.5. Product Receipt ........................................................ 7
4. INSTALLATION ............................................................. 7
4.1. Installation Codes .................................................... 7
4.2. Clearances .................................................................8
4.3. Base Installation .......................................................8
4.4. Outdoor Installation ............................................. 10
4.5. Indoor Installation ................................................. 10
4.6. Combustion and Ventilation Air
(Indoor Units Only) ............................................... 11
4.7. Gas Connections .................................................. 12
4.8. Electrical Connections ........................................ 15
4.9. 240 Volt Installation Instructions ................... 15
5. CONTROLS..................................................................16
5.1. P-106 Control Adjustments ............................... 16
5.2. P-156 Control Adjustments ............................... 17
5.3. P-156 Thermostat Operation ............................ 17
5.4. Status and Diagnostics ....................................... 19
5.5. Remote Control Wiring ........................................ 20
5.6. Post Start-Up Inspection .................................... 22
6. WIRING DIAGRAMS .................................................. 23
7. MAINTENANCE .........................................................24
7.1. Service ...................................................................... 24
8. TROUBLESHOOTING ................................................27
8.1. Mechanical ............................................................. 27
8.2. P-106 Control Logic Flow Chart ....................... 28
8.3. P-156 Control Logic Flow Chart ....................... 29
9. ILLUSTRATED PARTS LIST ......................................30
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1. WARNINGS
1.1. Pay Attention to These Terms
DANGER
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WARNING
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CAUTION
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CAUTION
NOTE
DANGER: Failure to install the drafthood on indoor
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installation and properly vent the heater to the outdoors as outlined in the venting section of this manual can result in unsafe operation of the heater. To avoid the risk
of re, explosion, or asphyxiation from carbon monoxide,
never operate this heater unless it is properly vented and has an adequate air supply for proper operation. Be sure to inspect the vent system for proper installation at initial start-up, and at least annually thereafter. Refer to the venting section of this manual for more information regarding vent system inspections.
WARNING: To minimize the possibility of improper
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operation, serious personal injury, re, or damage to the
heater:
Always keep the area around the heater free of
combustible materials, gasoline, and other ammable
liquids and vapors.
Heater should never be covered or have any blockage
to the ow of fresh air to the heater.
WARNING: Improper installation, adjustment,
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alteration, service, or maintenance can cause property damage, personal injury or loss of life. Refer to the owner’s operating instructions provided in this manual.
Installation and service must be performed by a qualied
installer, service agency, or the gas supplier.
Indicates the presence of immediate hazards which will cause severe personal injury, death or substantial property damage if ignored.
Indicates the presence of hazards or unsafe practices which could cause severe personal injury, death or substantial property damage if ignored.
Indicates the presence of hazards or unsafe practices which could cause minor personal injury or product or property damage if ignored.
CAUTION used without the warning alert symbol indicates a potentially hazardous condition which could cause minor personal injury or product or property damage if ignored.
Indicates special instructions on installation, operation, or maintenance which are important but not related to personal injury hazards.
WARNING: Both natural gas and propane have an
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odorant added to aid in detecting a gas leak. Some people may not physically be able to smell or recognize this odorant. If you are unsure or unfamiliar with the smell of natural gas or propane, ask your local gas supplier. Other conditions, such as “odorant fade,” which causes the odorant to diminish in intensity, can also hide,
camouage, or otherwise make detecting a gas leak by smell more dicult.
WARNING: UL-recognized fuel gas detectors are
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recommended in all enclosed propane and natural gas applications wherein there is a potential for an explosive mixture of fuel gas to accumulate and their installation should be in accordance with the detector manufacturer’s recommendations and/or local laws, rules, regulations, or customs.
WARNING: Do not install within 3 feet (0.9 m) of a heat
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pump or an outdoor condensing unit. Strong air intake from this type of equipment can disturb the combustion process and cause damage or personal injury.
WARNING: The heater shall not be located in an area
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where water sprinklers, or other devices, may cause water to spray through the cabinet louvers and into the heater. This could cause internal rusting or damage electrical components, and void the warranty.
WARNING: Gasoline, as well as other ammable
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materials and liquids (adhesives, solvents, etc.), and
the vapors they produce, are extremely dangerous. Do
not handle, use, or store gasoline or other ammable or
combustible materials in the vicinity of a heater.
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2. WATER CHEMISTRY
NOTE: Corrosive water voids all warranties.
Chemical imbalance can cause severe damage to your heater and associated equipment. Maintain your water chemistry according to Table A. If the mineral content and dissolved solids in the water become too high, scale forms inside the heat exchanger tubes, reducing heater eciency and damaging the heater. If the pH drops below
7.2, this will cause corrosion of the heat exchanger and severely damage the heater. Heat exchanger damage
resulting from chemical imbalance is not covered by the warranty.
For your health and the protection of your pool equipment, it is essential that your water be chemically balanced. The following levels must be used as a guide for balanced water.
CAUTION: Free chlorine must not exceed 5 ppm which
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can damage the heater and is not covered under warranty.
Occasional chemical shock dosing of the pool or spa water should not damage the heater providing the water is balanced.
Automatic chemical dosing devices and salt
chlorinators are usually more efcient in heated
water, unless controlled, they can lead to excessive chlorine level which can damage your heater.
Further advice should be obtained from your pool or spa builder, accredited pool shop, or chemical supplier for the correct levels for your water.
2.1. Automatic Chlorinators
and Chemical Feeders
All chemicals must be introduced and completely diluted into the pool or spa water before being circulated through the heater. Do not place sanitizing chemicals in the skimmer. High chemical concentrations will result when the pump is not running (e.g. overnight).
Chlorinators must feed downstream of the heater and have an anti-siphoning device to prevent chemical backup into the heater when the pump is shut o. See Figure 1.
NOTE: High chemical concentrates from feeders and chlorinators that are out of adjustment will cause rapid corrosion to the heat exchanger. Such damage is not covered under the warranty.
Recommended Level(s) Fiberglass Pools Fiberglass Spas Other Pool and Spa Types
Water Temperature 68-88°F (20-31°C) 89-104°F (31-40°C) 68-104°F (20-40°C)
pH 7.3-7.4 7.3-7.4 7.6-7.8
Total Alkalinity (ppm) 120-150 120-150 80-120
Calcium Hardness (ppm) 200-300 150-200 200-400
Salt (ppm) 4500 Maximum 4500 Maximum 4500 Maximum
Free Chlorine (ppm)* 2-3 2-3 2-3
Total Dissolved Solids (ppm) 3000 Maximum** 3000 Maximum** 3000 Maximum**
*Free Chlorine MUST NOT EXCEED 5 ppm! **In saltwater chlorinated pools, the total TDS can be as high as 6000 ppm.
Table A. Pool Water Chemistry
FILTER
PUMP
CHECK VALVE
SKIMMER
HEATER
AUTO-CHLORINATOR
SPA
CHECK VALVE
RETURN TO SPA
Figure 1. Spa Chlorinator Setup
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3. BEFORE INSTALLATION
Plastic Header
R = Raypak
Model No.
Model Rev.
E = Electronic
N = Natural
C = Copper
3.1. Safety
This appliance is to be installed and operated by trained personnel in accordance with this Installation and Operation Manual. Be sure to read and understand the entire Installation and Operation Manual before attempting to install or operate this appliance. Failure to follow the warnings listed at the beginning of this manual could result in a re or explosion, causing property damage, bodily injury, or death.
Should you have any problems understanding the warnings and instructions in this manual, STOP, and get help from a qualied installer, service technician, or the gas supplier.
3.2. Water Temperature Safety
Elevated water temperature can be hazardous. The U.S. Consumer Product Safety Commission has these guidelines:
1. Spa water temperatures should never exceed 104°F (40°C). A temperature of 100°F (38°C) is considered safe for a healthy adult. Special caution is suggested for young children.
2. Drinking of alcoholic beverages before or during spa or hot tub use may cause drowsiness which could lead to unconsciousness and subsequently result in drowning.
3. Pregnant Women Beware! Soaking in water over 102°F (39°C) may cause fetal damage during the first three months of pregnancy resulting in the birth of a brain-damaged or deformed child. Pregnant women should stick to the 100°F (38°C) maximum rule.
4. Before entering the spa or hot tub, users should check the water temperature with an accurate thermometer; spa or hot tub thermostats may err in regulating water temperatures by as much as 4°F (2°C).
5. Persons with a medical history of heart disease, circulatory problems, diabetes, or blood pressure problems should obtain a physician’s advice before using spas or hot tubs.
6. Persons taking medications which induce drowsiness, such as tranquilizers, antihistamines, anticoagulants, or recreational drugs should not use spas or hot tubs.
AVERTISSEMENT: La U.S. Consumer Product Safety Commission indique que des températures de l’eau élevées deuvent être dangereuses. Voir la notice d’installation et de fonctionnement pour le réglage de lat température. Suivre les instructions pour une installation appropriée.
3.3. Ratings and Certications
This pool & spa heater (chaue-piscine) is design­certied and tested under the latest requirements of ANSI Z21.56 / CSA 4.7 Standard for Gas-Fired Pool Heaters (Chaue-Piscines). The heater can be used either indoors or outdoors. (Installer å l’intérieur ou à l’extérieur.) If necessary, the top of the heater can be changed after installation to accommodate indoors or outdoors.
WARNING: Use of any parts not manufactured
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and/or approved by the manufacturer may cause non­warrantable damage.
3.3.1. Ambient Temperature Rating of Components
106 Heater -40°F to +175°F (-40°C to 79°C)
156 Heater -32°F to +175°F (-35°C to 79°C)
3.3.2. Model Identication
The model identication number and heater serial number are found on the heater rating plate. See Figure 2.
Figure 2. Location of Heater Rating Plate
The model identication number will be similar to the example shown in Figure 3.
P - R - E N - C
M = Rheem
D = Ruud
106 or 156 =
106 A
P = Propane
A = Analog
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Figure 3. Model Identication Number
3.4. General Information
Model No. Input
Gas Conn.
(NPT)
Water Conn.
(NPT)
Shipping Weight
Std. Heater
w/ Stackless Top
Drafthood Assembly
106
156
105,000 BTU/hr.
(30.75 KW)
150,000 BTU/hr.
(43.93 KW)
1/2"
(1.27 cm)
Table B. Basic Product Data
1-1/2" or 2"
(3.8 cm or 5 cm)
3.5. Product Receipt
On receipt of the heater it is suggested that visual checks are made for external damage to the shipping carton. If the carton is damaged, make a note to that eect on the Bill of Lading when signing for the shipment. Remove the heater from the shipping packaging. Report any damage to the carrier immediately.
These items are shipped inside a bag in the carton with the heater:
1. 2” CPVC union with “O” rings (2)
2. Plastic pipe finish flange for gas line
3. Bonding lug with mounting screw
4. Installation and Operation Manual
On occasion, items are shipped loose. Be sure that the correct number of packages are received, as indicated on the Bill of Lading.
Claims for shortages and damages must be led with the carrier by consignee. Authorization to return goods must be received from the factory prior to shipping. Goods returned to the factory without an authorized Returned Goods Receipt number will not be accepted. All returned goods are subject to a restocking charge.
When ordering parts, specify the model and serial number of the heater. When ordering under warranty conditions, specify the date of installation. Records of the installation must be provided, when requested, to substantiate a claim.
Debits for defective replacement parts will not be accepted and will only be replaced in kind per the manufacturer’s standard warranties.
4. INSTALLATION
IMPORTANT NOTICE: These instructions are intended
only for the use by qualied personnel, specically trained
and experienced in the installation of this type of heating equipment and related system components. Installation and service personnel may be required by some states to be licensed. If your state is such, be sure your contractor
bears the appropriate license. Persons not qualied shall not attempt to x this equipment nor attempt repairs
according to these instructions.
85 lbs.
(38.6 kg)
100 lbs.
(45.4 kg)
WARNING: This unit contains refractory ceramic
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ber (RCF) insulation in the combustion chamber. RCF,
as manufactured, does not contain respirable crystalline silica. However, following sustained exposure to very
high temperatures (>2192F), the RCF can transform into crystalline silica (cristabolite). The International Agency for Research on Cancer (IARC) has classied the inhalation of crystalline silica (cristabolite) as carcinogenic to humans.
When removing the burners or heat exchangers, take precautions to avoid creating airborne dust and avoid
inhaling airborne bers. When cleaning spills, use wet sweeping or High Eciency Particulate Air (HEPA) ltered vacuum to minimize airborne dust. Use feasible
engineering controls such as local exhaust ventilation or dust collecting systems to minimize airborne dust. Wear appropriate personal protective equipment including gloves, safety glasses with side shields, and appropriate
NIOSH certied respiratory protection, to avoid inhalation of airborne dust and airborne ber particles.
WARNING: Improper installation, adjustment,
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alteration, service or maintenance may damage the equipment, create a hazard resulting in asphyxiation,
explosion or re, and will void the warranty.
14 lbs.
(6.35 kg)
4.1. Installation Codes
Installations must be in accordance with local, state, provincial, and national codes, laws, regulations and ordinances. In the absence of local codes, installations must be in accordance with the latest editions of the:
National Fuel Gas Code, ANSI Z223.1/NFPA 54
National Electrical Code, ANSI/NFPA 70
For Canada only: CAN/CSA-B149 Installation Code
(B149) and CSA C22.1 C.E.C. Part 1 and Part 2
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4.2. Clearances
AVERTISSEMENT: Cet appareil doit être installé
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conformément au National Fuel gas Code ANSI Z223.1, et aux exigences de l’autorité competente.
NOTE: The heater should not be located in an area where possible water leakage will result in damage to the area adjacent to the heater or to the structure. When such locations cannot be avoided, it is recommended that a suitable drain pan, with adequate drainage, be installed under the heater. The pan must not restrict combustion
air ow.
Heater Side
Top* Unobstructed 30" (76.2 cm)
Front 24" (61 cm) Alcove
Vent N/A 6" (15.2 cm)
Back 12" (30.5 cm) 12" (30.5 cm)
Right Side 6" (15.2 cm) 6" (15.2 cm)
Left Side 6" (15.2 cm) 6" (15.2 cm)
*Clearance from top of vent terminal.
Table C. Required Minimum Clearances from Combustible
Surfaces
Outdoor
Installations
Dégagements minimaux à assurer entre les parois de l”appareil et les contructions combustibles: 6po (15.2 cm) (côtés), 12po (30.5 cm) (arrière) et 30po (76.2 cm) (dessus).
When installed according to the listed minimum clearances from combustible construction, the pool heater can be serviced without removing permanent construction around the heater.
However for ease of servicing, we recommend a
clearance of at least 18" (45.7 cm) on the rear. This will enable the heater to be serviced in its installed location, that is, without movement or removal of the heater.
Minimum clearance from drafthood to combustible construction 6" (15.2 cm) from the vent.
Degagement minimal de 6 po (15.2 cm) requis entre le coupe-tirage et une construction combustible. 2 po du conduit de raccordement.
Clearances less than recommended may require removal of the heater to service either the heat exchanger or the burner tray. In either case, the heater must be installed in a manner that will enable the heater to be serviced without removing any structure around the heater.
It is possible to reduce the clearances to combustible surfaces by protecting these surfaces as shown in table
10.2.3 of the National Fuel Code. See Table D.
Indoor
Installations
Description Location
Back 9 (229)
a. 3-1/2" (89 mm) thick
masonry walls without ventilated air space
b. 1/2" (13 mm)insulation
board over 1" (25 mm) glass ber or mineral wool batts
c. 0.024 sheet metal over
1" (25 mm) glass ber or mineral wool batts reinforced with wire on rear face with ventilated air space
d. 3-1/2" (89 mm) thick
masonry wall with ventilated air space
e. 0.024 sheet metal with
ventilated air space
f. 1/2" (13 mm) thick
insulation board with ventilated air space
g. 0.024 sheet metal with
ventilated air space over
0.024 sheet metal with ventilated air space.
h. 1" (25 mm) glass ber
or mineral wool batts sandwiched between two sheets 0.024 sheet metal with ventilated air space
Derived from National Fuel Gas Code, Table 10.2.3
Table D. Reduction of Clearances to Protected Surfaces
FLOORING: This heater can be installed on combustible
ooring.
Right 9 (229) Left 9 (229) Vent 5 (127) Indoor Top 39 (991) Outdoor Top Unobstructed Back 6 (152) Right 6 (152) Left 6 (152) Vent 3 (76) Indoor Top 30 (762) Outdoor Top Unobstructed Back 4 (102) Right 4 (102) Left 4 (102) Vent 3 (76) Indoor Top 24 (610) Outdoor Top Unobstructed Back 6 (152) Right 6 (152) Left 6 (152) Vent 6 (152) Indoor Top 39 (991) Outdoor Top Unobstructed Back 4 (102) Right 4 (102) Left 4 (102) Vent 2 (51) Indoor Top 24 (610) Outdoor Top Unobstructed Back 4 (102) Right 4 (102) Left 4 (102) Vent 3 (76) Indoor Top 24 (610) Outdoor Top Unobstructed Back 4 (102) Right 4 (102) Left 4 (102) Vent 3 (76) Indoor Top 24 (610) Outdoor Top Unobstructed Back 4 (102) Right 4 (102) Left 4 (102) Vent 3 (76) Indoor Top 24 (610) Outdoor Top Unobstructed
Distance
in. (mm)
4.3. Base Installation
Heater must be mounted on a level base, such as
cementable slab or cement blocks. Heaters may not be installed on carpeting.
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Figure 4. Heater Dimensions
Amp Draw
120 Volt 240 Volt
4 2
Figure 5. Florida Building Code Tie-Down Method
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This heater must b e installed at least 5' (1.52 m) from the inside wall of a pool unless separated from the pool by a solid fence, wall or other permanent solid barrier.
Ce chaue-piscine doit êntre installè à au moins 5 peds (1.52 m) de la paroi interne de la piscine à moins d’êntre
isolé de la piscine par un clôture, un mur ou autre barrière permanente.
4.4. Outdoor Installation
WARNING: The heater should not be located in an area
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where water sprinklers or other devices may cause water to spray through the cabinet louvers and into the heater. This could cause internal rusting or damage electrical components, and will not be covered under warranty.
WARNING: Do not install within 3' (0.9 m) of a heat
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pump or an outdoor condensing unit. Strong air intake from this type of equipment can disturb the combustion process and cause damage or personal injury.
NOTE: This heater is design-certied for outdoor installation when equipped with the approved top(s) for
outdoor use.
1' (0.3 m) above any door, window or gravity inlet into any building. The top surface of the heater shall be at least 3' (0.9 m) above any forced air inlet, or intake ducts located within 10' (3 m) horizontally. See
Figure 6.
For installations in Canada, pool heaters shall not
be installed with the top of the vent assembly within 10' (3 m) below, or to either side, of any opening into the building. Refer to the latest revisions of CAN/ CSA-B149. The heater must be raised 7" (0.2 m) above the surface which could support snow, ice or debris. Refer to the latest revisions of CAN1-2.21-M85.
4.4.2. Outdoor Stack
NOTE: The outdoor stack is optional equipment and does not come standard with the heater. Use part number 014718 for the 106 and 014719 for the 156.
High Wind Conditions (Outdoor Units Only)
In areas where high winds are frequent, it may be necessary to locate the heater a minimum of 3' (0.9 m) from high vertical walls, or install a wind-break so the heater is not in direct wind current.
In areas of daily high winds, it may be necessary to replace the outdoor stackless top with a stack adapter in combination with a wind-resistant/weather-proof outdoor stack. See Figure 7.
4 ft (1.2 m)
4 ft (1.2 m)
4 ft (1.2 m)
3 ft (0.9 m)
10 ft (3 m)
Figure 6. Outdoor Installation Clearances
1 ft (0.3 m)
4.4.1. Heater with Outdoor Stackless Top
Heaters must not be installed under an overhang of less than 3' (0.9m) from the top of the heater. Three sides must be open in the area under the overhang. Roof water drainage must be diverted away from heaters installed under overhangs with the use of gutters.
Ne pas installer ce chaue-piscine sous une saillie
mesurant moins de 3 pi de hauteur. La partie sous Ia saillie doit etre ouverte sur 3 côtes.
For U.S. installations, the point from where the flue products exit the heater must be a minimum of 4' (1.2 m) below, 4' (1.2 m) horizontally from, or
OUTDOOR STACK
Figure 7. Outdoor Stack
The outdoor stack serves the same function as the low prole stackless top and should be installed in accordance with the same clearance requirements. Follow the installation instructions provided with the Outdoor Stack Kit for installation.
4.5. Indoor Installation
The heater is design-certied for indoor installation when equipped with the approved drafthood.
Locate heater as close as is practical to a chimney or gas vent. Heater must always be vented to the outside.
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See Vent Piping section for details. Minimum allowable space is shown on the rating plate. Follow the installation instructions provided with the Indoor Drafthood Kit for installation.
NOTE: For Canada, indoor installation is restricted to an enclosure that is not occupied and does not directly communicate with an occupied area. Refer to the latest
edition of CAN/CSA-B149 for specic requirements.
WARNING: Indoor heaters require a drafthood that
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must be connected to a vent ppe and properly vented to the outside. Failure to follow this procedure can cause
re or fatal carbon monoxide poisoning.
This drafthood must be installed without alteration. see rating plate.
Ce coupe-tirage doit être installé sans modication. Voir
Ia plaque signalétique.
4.6. Combustion and Ventilation
Air (Indoor Units Only)
The heater must have both combustion and ventilation air. Minimum requirements for net free air supply openings are one opening that is 12" (30.5 cm) from the ceiling for ventilation, and one opening that is 12" (30.5 cm) from the oor for combustion air as outlined in the latest edition of the National Fuel Gas Code, ANSI Z223.1 (Canada-CAN/ CSA-B149) and any local codes that may have jurisdiction.
CAUTION: Combustion air must not be contaminated
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by corrosive chemical fumes which can damage the heater and void the warranty. Do not store chlorine, bromine, baquasil or acid in the same room as the heater.
All Air from inside the building each opening shall have a minimum net free area as noted in Table E.
Typical Screened
or Louvered
Opening
41 in²
(265 cm²)
57 in²
(368 cm²)
106
156
Unrestricted
Opening
27 in²
(174 cm²)
38 in²
(245 cm²)
Model
Table E. Minimum Air Net Free Area - Interior Source
All air from outdoors when air is supplied directly from outside the building each opening shall have a minimum net free area as noted in Table F.
Model Area
106 105 in² (677 cm²)
Typical Screened
and Louvered
Opening
54 in²
(348 cm²)
76 in²
(490 cm²)
4.6.1. Vent Piping
Appliance Categories
Heaters are divided into four categories based on the pressure produced in the exhaust and the likelihood of condensate production in the vent.
Category I – A heater which operates with a non-positive vent static pressure and with a vent gas temperature that avoids excessive condensate production in the vent.
Category II – A heater which operates with a non-positive vent static pressure and with a vent gas temperature that may cause excessive condensate production in the vent.
Category III – A heater which operates with a positive vent pressure and with a vent gas temperature that avoids excessive condensate production in the vent.
Category IV – A heater which operates with a positive vent pressure and with a vent gas temperature that may cause excessive condensate production in the vent.
These heaters operate as venting category I atmospheric appliances.
Vent piping the same size as the drafthood outlet is recommended, however, when the total vent height is at least 10 ft (3 m) (drafthood relief opening to vent terminal), the vent pipe size may be reduced by no more than one size as specied in the National Fuel Gas Code, ANSI Z223.1 (Canada - CAN/CSA-B149). As much as possible, avoid long horizontal runs of vent pipe and too many elbows.
If installation requires horizontal runs, the vent pipe must have a minimum of 1/4" (2 cm per m) per ft rise and should be supported at not more than ve foot intervals. Plumbers tape, criss-crossed, will serve to space both horizontal and vertical piping. Gas vents supported only by the ashing and extending above the roof more than 5' (1.5 m) should be securely guyed or braced to withstand snow and wind loads. We recommend use of insulated vent pipe spacers through the roof and walls.
For protection against rain or blockage by snow, the vent pipe must terminate with a vent cap which complies with local codes or, in the absence of such codes, the latest edition of the National Fuel Gas Code, ANSI Z223.1 (Canada - CAN/CSA-B149).
The discharge opening must be a minimum of 2' (0.6 m) vertically from the roof surface and at least 2' (0.6 m) higher than any part of the building within 8' (2.4 m) vent stack shall be at least 5' (1.5 m) in vertical height above the drafthood outlet. The vent cap location shall have a minimum clearance of 4' (1.2 m) horizontally from, and in no case below, unless a 4' (1.2 m) horizontal distance is maintained, from electric meters, gas meters, regulators and relief equipment.
156 150 in² (968 cm²)
Table F. Minimum Air Net Free Area - Exterior Source
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