Volvo Penta IPS
Autopilot
System
DPU Installation
and System
Connections
Document Number : 8705 43
Date: July 2006
2 Volvo Penta IPS Autopilot System
Handbook info rmation
T o the best of our knowledge , the information in this hand book was correct when
it went to press . However , Raymarin e cannot accept liabi lity for any inaccu racies
or omissions it m ay contain. In addition, our p olicy of continu ous product
improvement may change specification s without notice . As a result, Rayma rine
cannot accep t liability for any di fferences between the product and th e
handbook.
Autohelm, HSB (High Speed Bus), SailPil ot, SeaT alk and SportPilo t are registered
trademarks of Raymarin e
Raymarine , SmartPilot, AST (Advanced Steering Tec hnology), Au toAdapt,
AutoLearn , AutoRelease , AutoSeastate , AutoT ack, Au toT rim, F astT rim, GyroPlus ,
RayGyro , RayPilot and WindT rim are trademarks of Raym arine
Handboo k contents © Raymarine L td 2005 200 6.
Ltd.
Ltd.
Installation Procedures
1.1 Introduction
The V olvo P enta IPS Autopil ot System consists of an IPS S3G Co urse Computer
core pack and an I PS DPU .
The I PS S3G core pack con tains a Course Comp uter and a fluxgate com pass. T here
is no need to fit a drive unit or ru dder feedback unit . This sy stem can only be used
with a Volvo Penta IPS system.
The IP S Autopilot system is co mpatible with ST6001, ST7001 and ST8001 range of
autopilot co ntrol units . Raymarine wireless con trollers, th e S100 or
SmartControll er can be fitted as optional extras .
This ha ndbook will guid e you through th e installation of your IPS DPU and the
connection s that you will need to mak e to the other parts of the I PS system.
Volvo Penta IPS System - Top Level Schematic
3
Fluxgate
Compass
ST6/7/8001
Control Head
Please refer to the back of this han dbook for a detailed schem atic diagram
1.2 Part s Supplied
s
Data Processing Unit - Parts Supplied.
Junction Box
Data Processing Unit
(DPU)
CAUTION
DO NOT CONNECT
TO NMEA2000 BUS
IPS S3G
Course Computer
Ferrite
(x5)
Data Processing Unit
(DPU)
to Volvo Penta
autopilot interface
D8065-1
Terminator
Plug
5-way Junction Block
Tie Wraps
Raymarine VP interface cable
(Connector to unterminated.
Supplied with the S3G)
Grounding cable, 2 meters
Plug to unterminated
(supplied with the S3G)
2
SeaTalk
Cable, 1.0 meter
Plug to unterminated
2
Cable, 0.4 meter
SeaTalk
Plug to unterminated (x2)
SeaTalk Cable, 1 meter
to unterminated
NMEA 0183 Cable,
0.4 meter unterminated
Additi onal p arts requ ired
T o complete the in stallation you will al so require the Autopil ot Interface kit from
Volvo Penta. Part Number 3819744, comprising of a Gateway, Ysplit, Assembly
instruction and tiewraps.
D8035-2
4 Volvo Penta IPS Autopilot System
Autopilot Interface Kit - Volvo Penta part number 3819744
Tie Wraps
Autopilot Gateway - 3819743
Y-split cable - 3588206
MULTILINK
MULTILINK
D8036-1
1.3 Planning t he installat ion
Impo rtant Safe ty Inform ation
WARNING: P roduct in stallation
This equipment must be inst alled and operat ed in accordan ce
with the Raymarine in structions pr ovided. F ailure t o do so could
result in poor product performance , personal inj ury and/or
damage to your boat.
Because correct performan ce of the boat’ s steering is critical for safety , we
STRONGL Y RECOMMEND that an Au thorized Raymarin e Service Representative
fits this product .
WARNING:
The DPU an d S3G Course computer are not suitable for u se in the
vicinity of engines, fuel tanks or in any oth er area s where fu el
vapor is likely to be present .
WARNING:
Make sur e you have switched off the power supply before you
start in stalling this pr oduct.
WARNING: Navigat ion aid
Although we h ave designed th is product to be a ccurate and
reliable , many f actors can af fect its perform ance. As a result, it
should only be u sed as an aid to n avigation and shou ld never
replace commonsense and n avigational judgeme nt. Always
maintain a permanen t watch so you can respond t o situations as
they deve lop.
EMC Inst allation Guidelin es
Please refer to the
guidelines
SmartPilot Comm issioning Guide
Prod uct dispos al
When you want to dispose of this produ ct (for example, at the end of its
working life), please do so in ac cordance with local reg ulations .
1.4S3G Cou rse Computer
Please refer to the SmartPilo t Commissioning Guide for detailed installati on
instruction s for the IPS S3G and fluxgate comp ass.
1.5 Contro l Head
Please refer to the Control H ead installation sheet for d etailed installation
instructions.
5
for applicable EMC
1.6 Data Pr ocessing U nit (DPU)
5.9 in (150 mm) 1.53 in
(39 mm)
5.12 in (130 mm)
D5536-1