Raymarine FA-2E User Manual

IWAKI AMERICA

FA-2E AIR DRIVEN

BELLOWS PUMP

INSTRUCTION MANUAL

CONTENTS

1 INTRODUCTION........................................................................................................ 3

2 UNPACKING AND INSPECTION.............................................................................. 2

2.1 Operation Sequence........................................................................................................... 3

2 IDENTIFICATION CODES......................................................................................... 4

3 SPECIFICATIONS ..................................................................................................... 4

3.1 FA-2E Pump Specifications............................................................................................... 4

3.2 Proximity Sensor Specifications (for FA-2E pumps)........................................................ 5

3.3 FA-2E Pump Dimensions/Mass......................................................................................... 6

4 HANDLING PRECAUTIONS........................................................................................ 7

4.1 General Handling Precautions ........................................................................................... 7

4.2 Pump Handling Precautions............................................................................................... 8

4.3 System Safety Precautions................................................................................................. 9

4.4 Liquid Circulation System Design Recommendations.................................................... 10

5 INSTALLATION, PIPING & WIRING....................................................................... 11

5.1 Installation....................................................................................................................... 11

5.2 Piping............................................................................................................................... 12

5.2.1 General..................................................................................................................... 12

5.2.2 Liquid piping............................................................................................................ 12

5.2.3 Air Piping................................................................................................................. 14

5.4 Wiring instructions........................................................................................................... 17

5.4.1 General..................................................................................................................... 17

5.4.2 For Use with Host PLC, Computer.......................................................................... 17

5.4.3 Wiring for Iwaki America AC-1 Controller............................................................ 17

5.4.4 Wiring for 4-way solenoid valve ............................................................................. 17

5.4.5 Wiring for proximity sensor..................................................................................... 18

5.4.6 Wiring for Alarm Output 1...................................................................................... 18

5.4.7 Wiring for Alarm Output 2...................................................................................... 18

6 OPERATION.............................................................................................................. 19

6.1 Operation procedure......................................................................................................... 19

6.1.2 Pump start-up........................................................................................................... 19

6.1.3 Pump stopping ......................................................................................................... 19

7 TROUBLESHOOTING............................................................................................. 20

Part Number 180138.C October 2007

1 INTRODUCTION

Thank you for selecting an Iwaki America FA-2E Air Driven Bellows Pump. These pumps are designed exclusively for pumping semiconductor grade, high purity liquids. To ensure safety and maximum service life of the pump, please read this instruction manual thoroughly prior to installation and operation.

1. This instruction manual details the proper installation, operation and safety measures necessary to

2. Always employ full safety measures and precautions when installing or servicing this type of pump

3. To operate the pump, a controller system with adequate control and safety features is necessary. The

4. Please ensure that the end-user receives a copy of this instruction manual for reference.

CAUTION!

ensure the safe and efficient use of this pump. Failure to adhere to the described handling, installation and operating procedures may lead to malfunction or damage to the pump.

based on the liquid being handled. Common applications are hazardous strong acids. Follow all safety procedures recommended by the chemical manufacturer.

pump always requires the use of a 4-way solenoid valve. Please read the respective instruction manuals carefully for the proper installation and operating guidelines.

2 UNPACKING AND INSPECTION

Open the package and check that the product conforms to your order. Also check each of the following points. For any problem or inconsistency, contact Iwaki America at once.

1. Check that the model number indicated on the nameplate conforms to the specifications of your order.

2. Check that the pump body and parts have not been accidentally damaged or that any fasteners have not been loosened in transit.

Figure 1

Iwaki America F Series Air Driven Bellows Pumps consist of a high purity virgin fluoroplastic pump head assembly with dual bellows and internal valving. A bellows is affixed on each side of the pump head assembly which houses the suction and discharge valves. A connecting rod and shaft system are mounted to the bellows and structural air chambers which seal against the pump head assembly. The bellows move reciprocally in the air chambers as a result of alternating pressurization of the air chambers, by which liquid is pumped continuously. Position of each bellows is monitored by proximity sensors mounted in the air chambers. Signals from the proximity sensors are used by the controller system to govern the 4-way solenoid valve and subsequent pressurization of the pump air chambers.

2.1 Operation Sequence

Figure 2

Refer to Figure 2. When pressurized air is supplied to chamber 'a' of the pump, bellows 'A' is compressed and fluid is discharged from the bellows through the pump head discharge (outlet) port. Simultaneously, bellows 'B' is extended and fluid is drawn into the bellows through the pump head suction (inlet) port. Air is being exhausted from pump chamber 'b' during this process. When bellows 'B' is fully extended, proximity sensor 'B' is activated to signal the completion of this stroke to the controller system.

The controller system receives the input signal from proximity sensor 'B' and changes the output signal to the 4-way solenoid valve to switch it from the a0 position to b0 position.

Refer to Figure 3. Once the 4-way solenoid valve is in the b0 position, pressurized air is supplied to chamber 'b' of the pump and the process outlined above is reversed. Fluid is discharged from bellows

'B' while bellows 'A' is in its suction stroke and air is exhausted from chamber 'a.' Upon completion o this pump stroke, proximity sensor 'A' is activated and the controller signals the valve to switch from the b0 position to a0.

With a constant air supply, this sequence is repeated continuously and the pump achieves a constant flowrate based on installation and operating conditions.

Figure 3

2 IDENTIFICATION CODES

1 2 3

FA - 2E - W02

1. Series code: FA: Non-metallic pump for medium temperature liquid

2. Maximum discharge volume: 0.5 Gal/min (2L/min)

3. Special specifications

No symbol: Threaded suction & discharge W02: Tubing connections

3 SPECIFICATIONS

3.1 FA-2E Pump Specifications

Max. discharge volume Max. stroke speed 150 spm Max. stroke length 0.2 in (5mm) Self-priming ability Liquid temp. range 41-212°F (5-100°C) Max. supply air pressure 56 PSI (4kg/cm2) Liquid-contacting material PTFE/PFA Liquid piping connection port Supply air connection port 1/4" PT Max. air consumption 13.2 CFM ( 50 NL/min) Ambient temperature 32-104°F (0-40°C)

Note 1

Note 2

3 ft (1m)

Note 3

PFA 3/8" tubing

Note 1: The maximum discharge volume is based on pure water at 38°F (20°C). Note 2: The self-priming value is based on the maximum stroke rate with pure water at room temperature. Note 3: In case of threaded type, 1/8 PT female threads.

0.5 GAL/min (2 L/min)

(N 9.53 x N 6.3)

3.2 Proximity Sensor Specifications (for FA-2E pumps)

Type High frequency oscillation switch Output system NPN DC open/close output Power source voltage 12-24 VDC ±10%, ripple (P-P): 10% max Current consumption 13 mA max Setting distance Less than 80% of the switching distance Hysteresis 10% max of detecting distance Switching distance 1.5mm (0.06 in) ±10% Switching frequency 800 Hz Output characteristics

Load current/100 mA max (+12/+24 VDC) Leakage current/less than 100 mA

Residual voltage/less than 1.5V (1.0 V typ) Environmental temperature -13°F to 176°F (-25°C to 80°C) Insulation voltage 100 VAC 50/60 Hz 1 min. Insulation resistance More than 50 mΩ Vibration resistance 10-55 Hz, 1.5mm double amplitude Shock resistance 30G Protective construction IEC IP-67, NEMA type 6 Case material SUS304

Oilproof vinychloride: length 6.56 ft (2m) Cable

Diameter: 0.138 in (3.5mm) Connection

Sensor

Red

White

Blac

Load

+12/+24 VDC

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