Raymarine APELCO 5200 User Manual

Distributed by

Any reference to Raytheon or

RTN in this manual should be

interpreted as Raymarine.

The names Raytheon and RTN

are owned by the

Raytheon Company.

Apdco

Marine Ektronics TEL

616

Idmd

Pond

Company

Manchester,

Road

NH 03 109-5420

FAX

603

647-7530

634-4756

LIMITED W

Apeko h4ariae

workmanship,

the date of sale to the end user, except as provided below.

‘here

ttser.

TOTHE

E%TBhT CONSIESI’EAT WITH STATE AND FEDERAL LAW:

(1)

All

A&o

exercise discretion and ~rouer narisational ski& indewndent of

Ektronics

and will repair or exchange any parts proven to be malfimctioniq under normal use for a period of 3 years/36 months from

will be no charge for labor during normal working bows for a period of 3 years/36months from the date of sale to the original end

THIS WARRAhTY 16 STRICTLY LIMITED TO THE TERMS INDICATBD HERRIN, AND NO OTHBR WARRANTIES OR REMBDIB.5 SHALL BE BIhDINC ON APELCQ MARINE ELBCTROMCS INCLUDING, WITHOt,,’ LIMPPATION. ANY W

PURPOSE. APELCO MARINE ELECFROMCS SHALL NOT BE LIABLE FOR ANT INCIDBNFAL.

DAMAGBS.

Marine

Electronics products sold or orovided hereunder are merely aids to navigation. Ii is the

AJXRANTY

warrants

to the o@nal

pmzhaser only, each

CERTIFICATE

of the above products to be of sound

ARRAiVPlB8 OF MERCKAhTABILlTY OR FITNRSS FOR A PARTICULAR

CONSEQUE~IAL

arty

AL&O eauioment.

design,

mater& and

OR SPECIAL (INCLUDING PUNITIYE OR MULTIPLE)

reswasibiitv

of the user to

Apeleo VHF

Document Number

C623068

Rev - D

(9/94)

Serial Number

DETACH AND MAIL THIS PORTION

WITHIN

48 HOURS.

To validate your warranty, please fill in the requested information below and mail to the address shown on the front of this card. Fill in the top portion of this warranty certificate and retain for your records.

Purchaqed From

Purchase Date

Dealer Address

installed By Installation Date

Equipment Model/Type:

Owner’s Name

Mailing Address

APELCO MARINE ELECTRONICS

676 ISLAND POND ROAD

MANCHESTER, NH 03109-5420 USA

VHF

Purchased From Purchase Date

Dealer Address

Tel Fax

603-647-7530 603-634-4756

Apelco

RayFbOn

FACTORY SERVICE CENTER

APELCO MARINE ELECTRONICS

676 ISLAND POND ROAD MANCHESTER, NH

Company

03109-6420

USA

Installed By

Equipment Model/Type No.

Owner’s Name

Mailing Address

This part of the card should be completed and retained by owner.

Document Number G623068 Rev - D (9194)

BUSINESS REPLY MAIL

FIRST CLASS MAIL PERMIT NO. 370 MANCHESTER NH

POSTAGE WILL BE PAID BY ADDRESSEE

Installation Date

Serial No.

UNITED STATES

ATTN: WARRANTY DEPARTMENT APELCO MARINE ELECTRONICS 676 ISLAND POND ROAD MANCHESTER NH 03109-9951 USA

I I

PURPOSE

THIS MANUAL CONTAINS IMPORTANT INFORMATION ON THE INSTALLATION, OPERATION,

AND MAINTENANCE OF YOUR EQUIPMENT.

*******IMPORTANT NOTICE*******

THIS DEVICE IS ONLY AN AID TO BOATING SAFETY AND NAVIGATION. IT’S PERFORMANCE CAN BE AFFECTED BY MANY FACTORS INCLUDING EQUIPMENT FAILURE OR DEFECT, ENVIRONMENTAL CONDITIONS, AND IMPROPER HANDLING OR USE. IT IS THE USER’S RESPONSIBILITY TO EXERCISE COMMON PRUDENCE AND NAVIGATIONAL JUDGMENT, AND THIS DEVICE SHOULD NOT BE RELIED UPON AS A SUBSTITUTE FOR SUCH PRUDENCE AND JUDGMENT.

APELCO MARINE COMPANY products are supported by a network of Authorized Service Representatives. For product information, you may contact the following regional centers:

UnitedStates

Europe.. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

Apelco Marine Company 676 Island Pond Rd.

Manchester, N.H. 03109 Phone: (603) 647-7530

Raytheon Marine Europe

AnchoragePark

Portsmouth, Hampshire PO3 6TD United Kingdom Phone: 44-(O) 705693611

“This device complies with PART 15 of the FCC Rules.

Operation is subject to the conditions that this

device does not cause harmful interference.”

NOTE

TABLE OF CONTENTS

SECTION 1 GENERAL DESCRIPTION

1 .I INTRODUCTION ,

,‘J

EQUIPMENT

.............................................................................................................

F&,TURES

...................................................................................................

SECTION 2 INSTALLATION

2.1 UNPACKING AND INSPECTION

2.2 EQUIPMENT SUPPLIED

2.2.1 Optional Accessories

2.3 PLANNING THE INSTALLATION

2.3.1 Typical Mounting Methods

2.3.2 Flush Mounting

............................................................................................................

2.4 ELECTRICAL CONNECTIONS

2.4.1 DC Power Connections

2.4.2 External Speaker Connections

2.4.3 Antenna Connections

2.4.4 Antenna Mounting Suggestions

2.4.5 Grounding

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SECTION 3 OPERATIONS

3.1 INTRODUCTION

3.2 CONTROLS AND LCD DISPLAY’

3.2.1 Controls

3.2.2 LCD Display

3.3

OPERATING pROCED,,RES..

3.3.1 Turning the Power on

3.3.2

The

3.3.3 Channel Memory

3.3.4 Scan Mode

3.3.5 Master

3.3.6 Monitor Mode

3.3.7 VHF 5200 Marine Channels and their usage

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..............................................................................................................

...........................................................................................

...................................................................................................

16pLUS

(prioff)Channel..

.....................................................................................

......................................................................................................

...............................................................................................................

Reset------+

.............................................................................................

................................................................................................................

..................................................................

2 2

2 3 3

8 8

9 9 9

13 13

1.3

SECTION 4 TECHNICAL DESCRIPTION

4.1

GENERAL.. ....................................................................................................................

4.2

J-HE

CONTROL SECTION .............................................................................................

4.3 THE TRANSMITTER/RECEIVER/PLL SECTION

4.3.1 PLL(Phase Lock Loop)

4.3.2

T~nsmi~erCircu~.

4.3.3

Rece~erCir&

4.4 SpEfJFCATlONS..

.......................................................................................................... I()

................................................................................................

.....................................................................................................

.........................................................................................................

.....................................................................

SECTION 5 MAINTENANCE AND ALIGNMENTS

l(j

5.1 GENERAL

5.1 .I Product Support and Customer

5.2 PREVENTIVE MAINTENANCE

5.3 ALIGNMENTS AND SERVICE

5.3.1

5.3.2 Frequency Adjustment

5.3.3 Modulation Adjustment

5.3.4

5.3.5

5.3.6 Weather Alert Frequency Adjustment (RECEIVER)

5.4 TROUBLESHOOTING GUIDE

........................................................................................................................

Se&ice

........................................................................

..........................................................................................

.............................................................................................

PLLAdjusment.. .......................................................................................................

.................................................................................................

................................................................................................

PowerOutputAdjustment .............................................................................................

RFSensi~~tyAdjustmefi

..........................................................................................

......................................................

.......................................................................................

SECTION 6 PARTS LIST & DRAWINGS

6.1 PARTS LOCATION LIST

6.2 ASSEMBLY DRAWlNG

6.3 BLOCK DlAG&5J,&pC BOARDS ......................................................................................

6.4 INTERNAL WIRING DIAGRAM

................................................................................................... 27

......................................................................................................

..........................................................................................

SECTION 7 APPENDIX

21 21 22

2.3 23 24 24

21)

3 1 33

7.1

VHF MARINE CHANNEL USAGE GUIDE AND

LICENSING

REQUIREMENTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GLOSSARY OF TERMS

VHF

.........................................................

MODU~TlON .............................................

CARRIERWAVE ..........................................

DUAL WATCH .............................................

U.S.A.CHANNELS

INTERNATIONAL CHANNELS ........................

CANAj-JAN CHANNELS .................................

WEATHER

SIMpLU( ...................................................

DUpLu(

SQUELCH

LCD TX

Rx RF

CPU PLL

vco

...................................................

.........................................................

............................................................

.........................................................

............................................................

.........................................................

......................................................

PTT SWITCH

.......................................

CHANNELS............................

.............................................

Very High Frequency (30MHz to 300MHz). Frequency Modulation. To vary a carrier wave.

A radio frequency on which intelligence is superimposed.

Monitors channel 16 while working on another channel. Channel designations as defined by the FCC. Channel designations as defined by the international Telecommunication Union. Channel designation as defined by the IC. Channels for routine and emergency weather information broadcast by NOAA.

Transmit and receive on the same frequency. Transmit and receive on different frequencies. To suppress totally. Liquid crystal display.

Transmit. Receive. Radio Frequency. Control Processor Unit. Phase Lock Loop (A type of Frequency Synthesizer). Voltage Controlled Oscillator. Microphone push-to-talk swith.

SECTION

GENERAL DESCRIPTION

1 .I INTRODUCTION

Congratulations on your purchase of Apelco’sVHF5200 marine radiotelephone.

The VHF5200 is a CPU-controlled, digitally synthesized, compact transceiver which provides reliable simplex and duplex (two-frequency) communications between ships and from ships at

sea to public or private shore stations. The VHF5200 provides two-way communications on the International and US channels, reception on 10 separate weather channels, and two-way communications on the International calling and safety channel (16).

This manual describes the physical and functional characteristics of the radiotelephone.

1.2 EQUIPMENT FEATURES

The VHF5200 is designed and manufactured to provide ease of operation with excellent reliability. The important built-in features of the equipment are listed below:

Waterproofto U.S.C.G. standard CFR-46.

All solid-state circuitry for low current drain and maximum reliability.

Series diode protection on input power circuits to prevent reverse polarity damage.

High-performance receiver section with optimum selectivity.

53 channel transmit and 93 channel receive capability within the assigned VHF-FM maritime band. All US and International channels are included.

Exclusive circuit that automatically selects 16 PLUS (priority) channel when the radio is turned on.

Exclusive weather alert feature (when in monitor mode).

Selected channel number indicated on the LCD digital display.

Key entries for “Quick” 16 PLUS, and 10 weather channels WXO through WX9.

All-Scan and Memory Scan features.

SECTION 2

INSTALLATION

2.1 UNPACKING AND INSPECTION

Use care when unpacking the unit from the shipping carton to prevent damage to the contents, It is also good practice to save the carton and the interior packing material. The original packing material should be used in the unlikely event it is/necessary to return the unit to the factory.

2.2 EQUIPMENT SUPPLIED

The following is a list of materials supplied with the VHF5200:

22.1

OptionalAccessories

Description

Radiotelephone

Instruction Manual

Microphone Bracket w/hardware

Power/External Speaker Cable

FCC Instruction

Mounting Yoke

Yoke Knob

Yoke Knob Spacer

Part No.

M56797

G623682-1

G623680-2

G623680-3

FCC Form 506

G623680-4

G623680-5 G623680-6

Table 2.2 Optional Accessories

These optional accessories may be ordered by calling your Apelco dealer or our Customer Service

Department directly at (603) 647-7530ext. 2120 Monday through Friday 8:30 a.m. - 5:00 p.m. E.S.T.

2.3 PLANNING THE INSTALLATION

When planning the installation for your VHF5200, the following conditions should be considered to insure dependable and trouble-free operation.

The mounting location should be easily accessible to allow operation of the front panel.

There should be adequate ventilation for the control unit.

A sufficient space should be secured behind the transceiver to allow for proper cable

connections to the rear panel connectors.

The transceiver should be located as

The selected location should be as far apart as is possible from any devices that may cause

nearto

the power source as possible.

interference such as motors, generators, and other on board electronics.

Generally speaking, the transceiver should be protected from prolonged direct exposure to rain and salt spray. as much

Use adequate sized wire for all DC power connections and make sure to solder all in-line

possible.

It is always a good practice to protect your valuable electronic equipment

connectors or splices.

2.3.1 Typical Mounting Methods

The VHF5200 can be conveniently mounted on a chart table, bulkhead, overhead, or any other desired location. (Refer to Figure 2-1 for typical mounting methods)

(table

top mount)

(bulkhead mount)

(overhead mount)

Fig. 2-1 TYPICAL MOUNTING METHODS

2.3.2 Flush Mounting In addition to the Typical Mounting Methods, the VHF5200 may also be flush mounted using the

optional Flush Mount kit (M99-113). These kits are available from your Apelco dealer or our Customer Service Department.

1) Select the location for the VHF. A clear, flat area, of sufficient height having at least 6” of clear depth behind the panel is required.

2) Unpack the Flush Mount kit and confirm that all hardware is present.

3) Place the ring at the desired location on the panel. Using the inside of the trim ring, trace

a cutout guide. Remove the trim ring.

4) Drill a pilot hole inside of the cutout guide area.

5) Using an appropriate saw, cut along the outside of the cutout line.

6) Remove the yoke knobs and the bracket from the VHF cabinet. Check that the VHF will

fit into the cutout area.

7) Install the power and antenna cables in the console.

8) Insert the trim ring in the console cutout and secure in place with the countersunk flat

head screws. A suitable sealant may be used between the trim ring and console to prevent moisture entry. Position the radio in the trim ring and secure in place with the two

hex-head bolts and washers supplied.

9) Connect the power/external speaker and antenna cables.

CAUTION

Make sure there are no hidden electrical wires or other items behind the desired location

before proceeding.Check that free access for mounting and cabling is available.

Fig.2-2 FLUSH MOUNTING

Washer

i i

igi F-1

i i i i i

b+!ff!f

TgY

-.---

J-

.---

Fig. 2-3 OUTLINE AND MOUNTING DIMENSIONS

All dimensions are shown in (inches) and millimeters

2.4 ELECTRICAL CONNECTIONS

ANTENNA JACK

Fig. 2-4 REAR VIEW

CAUTION

DO NOT INSTALL THIS RADIO ON VESSELS WITH POSITIVE GROUND BATTERY

2.4.1 DC PowerConnections

SYSTEMS.

The power cable comes with external speaker attachments. The power/external speaker cable provided radio. The RED (+) wire with an in-line fuse (10 amps) and the BLACK (-) wire of the 4 pin connector cable are used for connecting the VHF5200 to the ship’s 12 VDC power system. (Refer to Fig. 2-4)

is&

fee3ong and plugs into the 4 pin connector cable at the rear panel of the

POWER/EXTERNAL: SPEAKER CABLE

RED

POWER/EXTERNAL

SPEAKER CABLE

,-(-DC INPUT+)

BLACK (DC INPUT-)

YELLOW (SPEAKER+)

*GREEN

CON

'Nl3CTOR

Fig. 2-5 POWER/EXTERNAL SPEAKER CABLE AND 4 PIN CONNECTOR CABLE

CABLE

(SPEAKER-)

In most cases, the length of the supplied cable should be adequate to reach the DC power source. If additional wire length is required, the cable can be extended by adding more cable as necessary. However, for power cable runs longer than 15 feet, larger wire diameter size should be used to prevent line loss. Fig 2-5 provides recommended wire sizes to use for various cable run distances.

‘Kb~?~

VOLTAGE

AWG WIRE SIZE

IO’

20’

30’

Fig. 2-6 POWER CABLE LENGTH

Your VHF radio should be connected to the nearest primary source of ship’s DC power. A typical source may be a circuit breaker on the power panel or a fuse block located near the

unit. When connecting to either of these sources, the circuit breaker or other in-line fuse

should be rated at 10 amps.

It is recommended that terminal lugs be used to connect the power cable to the DC supply and that the lugs should be both adequate current draw to the equipment. Intermittent operation may result if an inadequate connection is made to the power source. The connection terminals should be clean and with no sign of corrosion.

The RED (+) wire is connected to the positive terminal of the power source or battery. The BLACK (-) wire is connected to the negative (ground) of the power source or battery. Should

the power polarity be inadvertantly reversed, the 10 amp. in-line fuse located in the RED (+) conductor will open. Check the input power leads for correct polarity with a VOM, reconnect the leads observing correct polarity, and replace the fuse. Be sure to use the same rate and type of fuse.

2.4.2 External SpeakerConnections

The YELLOW (+) wire and GREEN (-) wire are used for connecting the VHF5200 to an external speaker. (Refer to Fig. 2-4)

Three 3 watts of audio output power is provided for an external 4 ohm speaker. A suitable speaker can be purchased from your local marine dealer.

Connect the YELLOW (+) wire and GREEN marked on the speaker. When connected, the external speaker will function simultaneously

with the internal speaker.

crimped and soldered.

(-)

wire to the speaker observing polarity as it is

This is verv imoortant in order to insure

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