This manual has been compiled by RAYLASE for its customers and employees.
RAYLASE reserves the right to change the product described in this manual and the
information contained therein without prior notice.
The software included in the product and this manual itself are protected by copyright. All rights
are reserved. Duplication of this manual in whole or in part, particularly by photocopying, scanning or imaging, and reproduction by any means are forbidden without the prior, written consent
of RAYLASE.
TABLE OF CONTENTS
1 BASIC INFORMATION .............................................................................................4
INDEX ......................................................................................................................21
MN055 / v1.4.0RAYLASE SP-ICE-1 PCI/e PRO Control Cards3
Basic InformationChapter 1
1BASIC INFORMATION
The SP-ICE-1 PCI/e PRO control cards are either to use as PC-version or as stand-alone version. They are equipped with the RAYLASE advanced scanning.
The control card comprises a complete processor system for scan head and laser control in
real time. Marking vectors are transferred from the PC to the control card, which stores these
vectors and controls the scan head accordingly, as soon as the processing is enabled. This
allows control of the laser and the scan head in real time, even if the host PC is not a real time
system, needed for other purposes or if the control card is working in a stand-alone
configuration.
There is a laser modulation signal (LM) among other signals available on the control card to
control YAG or CO
requirements.
Hardware Features
On-board real-time processor for precise synchronisation of scanning movement and laser
control.
PCI bus/PCIe bus based with Plug-and-Play.
Stand-alone version for usage outside of a PC with RS 232 interface (up to 115 kBaud) for
external download.
Programmable laser control signals for commonly used lasers (i.e. Nd:YAG, CO
Interface to XY or XYZ scan heads using XY2-100- and XY2-100-Enhanced-Standard.
Selectable polarity of laser signals.
Separate control of standby pulse frequency and pulse width.
Two analog on-board ports for control of lamp current or pulse intensity (0V to 10V, 8 Bit
resolution).
3 buffered digital outputs, 12 buffered digital inputs.
Optional additional I/O capabilities.
On the card integrated encoder interface for editing moving objects
(MOTF Marking-On-The-Fly)
lasers. Optional ports allow adapting the control card to the customer’s
2
, …).
2
Options
Using the add-on card for editing moving objects (MOTF Marking-On-The-Fly) furthermore
possible.
For highest throughput up to 4 scan heads can be combined with one laser using the mas-
ter-slave option.
Master-master operation allows minimum process time combined with maximum flexibility
up to 4 lasers and scan heads can be controlled independently.
Stand-alone option is available for driving the scan head and the laser without using a PC.
Software Features
DLL driver software for Windows
Double buffer concept with 1,000,000+ commands per list.
Simultaneous processing of current list and downloading of new commands to next list.
Scalable output of new data with 1s resolution.
Shortest possible output interval 20s (variable in 1s steps).
®
Vista/Win 7.
Conventions
A "/" in front of a signal name indicates that this signal is low active
MN055 / v1.4.0RAYLASE SP-ICE-1 PCI/e PRO Control Cards4
Chapter 1Basic Information
1.1Delivery Scope
SP-ICE-1 PCI/e PRO control card
Installation CD
1.2Warranty
The rights of the customer in respect of any defects in quality or deficiencies in title are governed by the general conditions of business of RAYLASE AG. These conditions are available
for review on our website.
Before returning the product, please request an authorization number from RAYLASE. Pack
the product in the original packaging or in packaging that provides equivalent protection for
shipping.
RAYLASE shall not be obliged to repair defects under the following circumstances:
If persons not authorized by RAYLASE have attempted to repair the product.
If persons not authorized by RAYLASE have modified the product.
If the product has been used improperly.
If the product has been connected to incompatible devices.
If the warranty period has expired.
Note: No implicit guarantee or warranty of suitability for specific purposes has been made.
RAYLASE is not responsible for damages arising from use of the product. Individual assemblies or other assemblies manufactured by RAYLASE may be subject to separate warranty
conditions. Refer to the corresponding manuals for further information.
5RAYLASE SP-ICE-1 PCI/e PRO Control CardsMN055 / v1.4.0
Basic InformationChapter 1
1.3Laser Safety
Customers assume all responsibility for maintaining a laser-safe working environment. OEM
customers must assume all responsibility for CDRH (Center for Devices and Radiological
Health) certification.
CAUTION:
Switch on the PC or the stand-alone SP-ICE-1 PCI/e PRO control card first, before switching
on the laser system. In this way you can avoid an uncontrolled action of the laser when switching on the SP-ICE-1 PCI/e PRO control card.
Check your application carefully before using the laser system. Faulty software can lock up the
complete system with no control over the laser or the scan head.
The RAYLASE customer service is available for your problems either in respect to the subsystem or this manual. Before calling the customer service, please make sure you have refered to
any appropriate sections in the manuals on the supplied CD, that may answer your question.
If you need further assistance call RAYLASE customer service, Monday through Friday
between 8 A.M. and 5 P.M. (Central European Time).
The Control Card conforms to the requirements of the following directives:
EU Directive 2004/108 / EC (EMC)
2012/19 / EC (WEEE - Implementation by German Electrical and Electronic Equipment)
2011/65 / EU (RoHS II - German implementation by ElektroStoffV)
For details of conformity with other directives, contact RAYLASE.
1.7Disposal
For the disposal of the Control Card, note local policies, regulations and laws.
MN055 / v1.4.0RAYLASE SP-ICE-1 PCI/e PRO Control Cards6
Chapter 2Technical Data
2TECHNICAL DATA
2.1Dimensions and Weight
Dimensions:..........................................................................................W = 106mm, L = 188mm
MN055 / v1.4.0RAYLASE SP-ICE-1 PCI/e PRO Control Cards10
Chapter 2Technical Data
2.4.4Port C, Laser / I/O Interface
The interface provides analogous signals to control laser power, and digital signals to control
laser devices such as a laser modulation driver. Further digital signals can be used for synchronizing marking with external controllers – for instance a foot switch or a PLC.
J2PIN SignalPIN Signal
1TTL hc OutputLM or /LM6VDD Out+5V
2TTL hc OutputLM_GATE or /LM_GATE7TTL Output/MIP or GND
3TTL hc OutputFPS or /FPS8TTL
4Analog
Output 1
5GNDAnalog & Digital Return------9 PIN DSUB
FPS = first pulse suppression, LM = laser modulation, MIP = mark in progress
ANA_OUT9TTL
INPUT24V
INPUT24V
/START_MARK
/STOP_MARK
Please note:
/START_MARK and /STOP_MARK are read simultaneously with the laser interface
( page 13). After the input buffer, the signals will be merged with an OR function.
Adaption of Outputs
W4 to W8IDJumper at the left Jumper at the right
W5/FPSFPS
W8GND/MIP
W6/LM_GATELM_GATE
W7GND5V
Standard configuration
FPS = first pulse suppression, LM = laser modulation, MIP = mark in progress
W4/LMLM
Analog Output
The analog output is dedicated to control the diode or lamp current of an Nd:YAG laser. The
output voltage range can be adjusted via software (commands Write_DA and Write_DA_List).
Specifications
TTL Input24VTTL Outputs
Input lowmax. 1.3VTTL low0.5V max.max. 4mA
Input high1.6V to 24.0VTTL high3.84V to 5.0Vmax. 4mA
Hysteresistyp. 1.1V
Input impedanceapprox. 3k
ESD protection± 10 kV
Analog outputTTL hc Outputs
Amplitude0V to +10V ± 1% TTL lowmax. 0,5Vmax. 40mA
Output current5mA max.TTL highmin 2Vmax. 40mA
Bandwidth 1kHz
DAC resolution16Bit
Noise ratio (1 GHz)60dB min.
11RAYLASE SP-ICE-1 PCI/e PRO Control CardsMN055 / v1.4.0
Technical DataChapter 2
2.4.5RS-232 Serial Interface
The RS-232 interface can be used as a communication interface for stand-alone applications.
I3PINSignalPINSignal
10GND9GND
8RI7DTR
6CTS5TXD
4RTS3RXD
10PIN ITC
2DSR1DCD
In order to use the RS-232 serial interface DLL-drivers have to be installed on the host PC.
Data transmission rate is 115.2kBaud.
For more information on how the RS-232 serial interface can be linked to your application,
please contact the RAYLASE staff.
MN055 / v1.4.0RAYLASE SP-ICE-1 PCI/e PRO Control Cards12
Chapter 2Technical Data
2.4.6Laser Control Interface
This connection provides a complete interface for laser control with the following signals.
I8PIN SignalPINSignal
26GND25GND
24TTL Outp./REMOTE_EXE_223Analog OutputANA_OUT_1
22TTL Outp./REMOTE_EXE_121TTL Outp./MIP
20TTL Input 24V/STOP_MARK19TTL Input 24V/PC2
18TTL Input 24V/PC117TTL Input 24V/START_MARK
16TTL Input 24V/PA715TTL Input 24V/PA6
14TTL Input 24V/PA513TTL Input 24V/PA4
12TTL Input 24V/PA311TTL Input 24V/PA2
26PIN
ITC
10TTL Input 24V/PA19TTL Input 24V/PA0
8Diff. Outp.+FPS7Diff. Outp.-/FPS
6Diff. Outp.+LM_GATE5Diff. Outp.-/LM_GATE
4Diff. Outp.+LM3Diff. Outp.-/LM
2Output+5V (VDD)1Analog OutputANA_OUT_2
FPS = first pulse suppression, LM = laser modulation, MIP = mark in progress
CAUTION: A short-circuit on a signal line will immediately destroy the SP-ICE-1 PCI/e PRO
control card!
Please note: Some of the input functions can be applied additionally at Laser / I/O Interface
(J2). The request of these signals is performed via an OR-function.
Specifications
Analog OutputTTL Outputs
Amplitude0V to +10V ±1%-TTL lowmax. 0.5Vmax. 4 mA
Output currentmax. 5mATTL high3.84 to 5Vmax. 4 mA
Bandwidth1kHz
DAC resolution16 Bits
Noise ratio (1 GHz)min. 60dB
TTL Input 24VDiff.Output-, Diff.Output+
Input lowmax. 1.3VOutput lowmax. 0.5Vmax. 40mA
Input high1.6 bis 24.0VOutput highmin. 2Vmax. 40mA
Hysteresistyp. 1.1V
Input impedanceca. 3k
ESD protection±8kV
13RAYLASE SP-ICE-1 PCI/e PRO Control CardsMN055 / v1.4.0
Technical DataChapter 2
2.4.7Interface for Marking-On-The-Fly-Option (MOTF)
With the option Marking-On-The-Fly objects can be marked in motion, for example when moving along a conveyor. Based on these moving informations, the control card is able to adapt the
marking process to the actual motion.
The MOTF signals are transferred to a 9 pin Sub-D male connector on a slot bracket via ribbon
cable. This enables the connection of the position encoders at the rear panel of a PC.
Pin assignment X 300 --- DSUB-9
X300PINSignalPINDSUB-9
1Diff. IN-A---1
2Diff. IN+A---6
3Diff. IN-B---2
4Diff. IN+B---7
5Diff. IN-C---3
6Diff. IN+C---8
7GND---4
8GND---9
9VDD+5V---5
10NC
Diff. IN = differential TTL signal, O = output
The MOTF interface of the control card is equipped with differential inputs. It provides the
option to use the input signals differential as well as single-ended.
When connecting a single-ended encoder inputs -A and -B must are maintained at +2.5V via
external components. The inputs +/-C are not in use.
VDD+5VDC
+A, +B
-A, -B -A, -B
GND
CustomerSP-ICE-1 PCI/e PRO
The SP-ICE-1 PRO PCI/e control card
evaluates the signals A and B.
This results twice the resolution
in comparison to previous version (SP-ICE-1)
which only evaluates signal A .
120R
10nF
MAX3096MAX3096
fix on 2.5V
GND
CustomerSP-ICE-1 PCI/e PRO
+A
+B
12345678
>250ns
Maximum MOTF frequency: 1MHz
>1000ns
VDD+5VDC
+A, +B
120R
10nF
Fig. 3
Input signals
(differential,
single-ended)
MN055 / v1.4.0RAYLASE SP-ICE-1 PCI/e PRO Control Cards14
Chapter 2Technical Data
Fi
4
Specifications
g.
Voltage inputs
Thresholdmin. -200mV max. 200mV differentially at -7V to +12V Common-mode
voltage
Input frequency max.1MHz
Recommended input levelLow: 0.5V High: 3V (each +A and -A respectively +B and -B opposing)
Input impedance120
Inputs, ESD protection 6.5kV
Output currentVDD +5V for position encoder can supply 0.2A max.
Note: The separate RAYLASE manual "Applications Manual", describes in detail the use of
MOTF function with examples.
2.5Voltage Supply
If the SP-ICE-1 PCI/e PRO control card is used in stand-alone mode, it has to be supplied with
voltage via connector I9 as shown in the following figure.
2.6Status LEDs
LEDsIDColorTagLED is on, …
D1redLMIf the laser modulation output signal
D2yellow STOP_MARKIf the input signal STOP_MARK is
D3yellow START_MARKIf the input signal START_MARK is
D4yellow REMOTE_EXE If the output signal REMOTE_EXE
D5yellow MIPIf the output signal
D6greenADVwhile the on-board CPU reads or
D7greenPower LEDduring regular operation. It glows
is active.
set.
set.
is set.
Mark_In_Progress is set.
writes data to output logic, during
processing vector data and I/O
operation.
dimmly during on-board processors
startup and if an unsucccesfull
startup was performed.
15RAYLASE SP-ICE-1 PCI/e PRO Control CardsMN055 / v1.4.0
ConfigurationsChapter 3
3CONFIGURATIONS
3.1Master-Master Configuration
It is possible to run up to four master SP-ICE-1 PCI/e PRO control cards in one PC in order to
control up to four RAYLASE scan heads independently. All cards are supplied with the onboard processor. Each card controls one scan head and one laser. Each head is associated
with its own correction file via software. To switch between the scan cards, the
Set_Active_Card control command can be used.
Jumper W3, W1Signal
Master SP-ICE-1 PCI/e PRO control card (default setting)
3.2Master-Slave Configuration
You can run up to four SP-ICE-1 PCI/e PRO control cards in one PC interconnected through
an data bus of the boards. In this way it is possible to control up to four RAYLASE scan heads
synchronously. Each scan head needs its own SP-ICE-1 PCI/e PRO control card. The card
which serves as master must be equipped with an on-board processor. It controls the first
head, the laser modulation and the timing. All the other cards serve as slaves and do not need
an on-board processor. Each head is associated with its own correction file. This ensures that
all heads are executing synchronously.
Jumper W3, W1Signal
Master SP-ICE-1 PCI/e PRO control card*
First Slave SP-ICE-1 PCI/e PRO control card
Second Slave SP-ICE-1 PCI/e PRO control card
Third Slave SP-ICE-1 PCI/e PRO control card
* In master-slave mode only the master may use AD1.
Please note: A master control card can not be used as slave (v. v.) because of a different
hardware configuration.
3.3MOTF Configurations
Jumper J300Signal
By the jumper the internal MOTF function is activated. Without this jumper, the
external RAYLASE MOTF card can be used. If this Jumper is set, Port E can not
be used.
MN055 / v1.4.0RAYLASE SP-ICE-1 PCI/e PRO Control Cards16
Chapter 4Installation
4INSTALLATION
As the SP-ICE-1 PCI/e PRO control card is designed for PCI bus/PCIe bus with Plug-and-Play
capabilities, the necessary settings are done automatically when the software drivers are
installed.
4.1Preparation
Make sure that all requirements for laser safety, as described in the scan head manuals, are
fulfilled. It is the users responsibility to follow the regulations on laser safety.
CAUTION: There are components on the control card and within the PC which can be
destroyed by electrostatic discharge. Please ask a specialist for the installation of the board, if
you are not familiar with the necessary protective measures.
4.2Installation Procedures
According to the desired operation mode perform one of the following SP-ICE-1 PCI/e PRO
control card(s) installation procedures.
4.2.1Standard Mode
To install a single control card for standard mode, proceed as follows:
First install the drivers. Please note the description for installing the SP-ICE-1 PCI/e PRO
software delivered on the installation CD.
Installation of the SP-ICE-1 PCI/e PRO Control Card
Switch off the PC.
Disconnect the PC from the mains supply outlet.
Open the housing of the PC.
Plug the SP-ICE-1 PCI/e PRO control card in a free PCI slot/PCIe slot and fasten the board
with screw.
Close the housing of the PC.
When booting the PC the SP-ICE-1 PCI/e PRO control card is detected and set up
automatically.
17RAYLASE SP-ICE-1 PCI/e PRO Control CardsMN055 / v1.4.0
InstallationChapter 4
Fi
5
4.2.2Master-Slave Mode
To install the SP-ICE-1 PCI/e PRO control card in the PC for master-slave mode:
®
Driver Installation (Windows® XP/ Windows
Vista/ Windows® 7)
First install the drivers. Please note the description for installing the SP-ICE-1 PCI/e PRO
software delivered on the installation CD.
Installation of the SP-ICE-1 PCI/e PRO Control Card
Switch off the PC.
Disconnect the PC from the mains supply outlet.
Open the housing of the PC.
Plug the SP-ICE-1 PCI/e PRO control cards in free PCI slots/PCIe slots and fasten the
boards with screw.
Connect the SP-ICE-1 PCI/e PRO control cards via a backplane adapter as shown below.
As well a dual and a quad adapter is available.
Close the housing of the PC.
When booting the PC the SP-ICE-1 PCI/e PRO control card is detected and set up
automatically.
g.
Master-SlaveMode
MN055 / v1.4.0RAYLASE SP-ICE-1 PCI/e PRO Control Cards18
Chapter 4Installation
Fi
6
4.2.3Master-Master Mode
To install the SP-ICE-1 PCI/e PRO control cards in the PC for master-master mode, proceed
as follows:
®
Driver Installation (Windows® XP/ Windows
Vista/ Windows® 7)
First install the drivers. Please note the description for installing the SP-ICE-1 PCI/e PRO
software delivered on the installation CD.
Installation of the first SP-ICE-1 PCI/e PRO Control Card
Switch off the PC.
Disconnect the PC from the mains supply outlet.
Open the housing of the PC.
Plug the first SP-ICE-1 PCI/e PRO control card in a free PCI slot/PCIe slot and fasten the
board with screw. Please be aware, that all other SP-ICE-1 PCI/e PRO control cards will be
installed later on.
Close the housing of the PC.
When booting the PC the SP-ICE-1 PCI/e PRO control card is detected and set up auto-
matically.
Installation of further SP-ICE-1 PCI/e PRO Control Cards
The following procedure has to be performed for any further SP-ICE-1 PCI/e PRO control card,
i.e. up to three times.
g.
Master-MasterModus
Shut down the operating system and switch off the PC.
Disconnect the PC from the mains supply outlet and open the housing of the PC.
Insert a further SP-ICE-1 PCI/e PRO control card and proceed as described in section
“Installation of the first SP-ICE-1 PCI/e PRO control card” (see above).
Restart the PC. The second (and all other) SP-ICE-1 PCI/e PRO control cards are detected
and set up automatically.
Completion of installation
After all SP-ICE-1 PCI/e PRO control cards are installed properly, start the „SP-ICE Config“
program via Start Programs RAYLASE Tools („SpiceCfg.exe“ program located in
\programme\raylase\sp-ice\bin) and select the total numbers of SP-ICE-1 PCI/e PRO control
cards installed.
4.2.4Stand-Alone Mode
For stand-alone operation please contact the RAYLASE staff ( “Customer Support” on
page 6).
19RAYLASE SP-ICE-1 PCI/e PRO Control CardsMN055 / v1.4.0
TroubleshootingChapter 5
5TROUBLESHOOTING
CAUTION: Separate the PC always from power supply before opening!
PROBLEMPOSSIBLE SOLUTION
PC is not
booting
SP-ICE-1
PCI/e PRO
is not
responding
Failure in
application
software
Control of
scan head
fails
Is the SP-ICE-1 PCI/e PRO control card properly mounted in the PCI slot/PCIe slot?
Did any metallic parts fall into the housing of the PC when mounting the SP-ICE-1
PCI/e PRO control card?
Are any connectors connected improperly?
Are „SP-ICE-1 PCI PRO Serial Port“ and „SP-ICE-1 Card PCI PRO Parallel Port“ or
„PCIe to High Speed Serial Port“ and „SP-ICE-1 Card PCIe PRO Parallel Port“ listed
in the Device Manager under "Ports (COM & LPT)"?
If necessary, install the drivers for the SP-ICE-1 PCI/e PRO control card from the
installation CD.
If necessary, uninstall and install the control card again, with PC turned off, to make
sure that the control card is inserted correctly.
Click the Device Manager on "Update" and follow the prompts from Windows to install
the driver.
Are the SP-ICE-1 PCI/e PRO control card drivers/DLL installed?
The version of the SP-ICE.dll must be at least 12.8.74.0
(c:\Program Files\RAYLASE\SP-ICE\bin). It can be checked by right-click
Properties>version.
You may uninstall the old drivers and install the drivers for the SP-ICE-1 PCI/e PRO
from the installation CD.
Uses a different application (eg SpiceCfg.exe) the SP-ICE-1 PCI/e PRO control
card(s)?
Only one application can access at the same time the SP-ICE.dll, even when multiple
cards are installed.
Quit all applications that access the SP-ICE-1 PCI/e PRO card and run only one such
application.
The application program has an error? Close all application programs that could use
the SP-ICE-1 PRO PCI/e control card and test with SpiceCfg.exe whether the card is
recognized.
Calls the application the correct SP ICE.DLL?
Is an old version of the SP-ICE.DLL located in the application directory or in the search
path of the application?
Function calls are properly integrated?
For help, see the handbook RAYLASE "commands and functions."
Is there a proper connection and appropriate cable between scan head and the
SP-ICE-1 PCI/e PRO control card?
Is the scan head supplied with the correct voltage / current?
Please refer to the scan head manual.
Are there any faults in the application software? Please check the control of scan head
and laser with the software QUICKTEST.EXE, delivered with the SP-ICE-1 PCI/e PRO
control card.
WARNING:
QUICKTEST.EXE controls the scan head and the laser. Never look into the laser
beam and take care that no part of your body is exposed to it. Even reflections of the
laser beam can cause serious injuries.
Control of
laser fails
Is there a correct interface between the SP-ICE-1 PCI/e PRO control card and the
laser?
Are the delays set correctly?
Is the laser and its mode properly set with the command Set_Mode?
If the problem cannot be solved, please contact RAYLASE customer service department.
MN055 / v1.4.0RAYLASE SP-ICE-1 PCI/e PRO Control Cards20
Index
Index
A
Adjust Analog Output..............................11