Rayence RY1012WGB User Manual

1012WGB User manual
© Copyright 2014, Rayence Co. Ltd.
This is used to emphasize essential information. Be sure to read this information to avoid incorrect operation.
This indicates hazardous situation which, if not heeded, may result in minor or moderate injury to you or others, or may result in machine damage.
This indicates a potentially hazardous situation which, if not heeded, could result in death or serious injury to you or others.
Federal Law restricts this device to sale by or the order of a radiologist or any other practitioners licensed by the law of the state in which that person practices to use or order the use of the device.
Attention
For improvement of product performance, supplementation, or follow-up of information; the contents of this manual are subject to change without separate prior notice.
Please note that our company has neither responsibility for any accidents nor obligation to do free repair service for any damage of the equipment due to user's mistake, which resulted from failure to follow the contents in this manual. Make sure to be familiar with the safety precautions and usage procedures. Also note that the product may slightly differ from the contents of this manual depending on specification.
The following marks are used for the effective use of the product in this manual.
Attention, consult accompanying documents.
Contents
1. Introduction...................................................................................... 1
(1) Overview .......................................................................................... 1
(2) Product features .............................................................................. 1
(3) Product component ........................................................................ 2
(4) Components Description ............................................................... 4
(5) Warning ............................................................................................ 9
(6) Caution ........................................................................................... 11
2. Notes for Using the Detector ........................................................ 13
(1) Handling ......................................................................................... 13
(2) Handle Assembly .......................................................................... 13
(3) Before Exposure............................................................................ 14
(4) During Exposure ........................................................................... 14
(5) Disinfection and Cleaning ............................................................ 14
(6) Others ............................................................................................. 14
3. Technical Features ........................................................................ 15
(1) Mechanical Features ..................................................................... 15
(2) Electrical Features ........................................................................ 15
(3) Environmental requirement ......................................................... 18
(4) PC Requirements .......................................................................... 19
4. Installation ..................................................................................... 20
(1) Program setup ............................................................................... 20
(2) Connection (Manual Trigger) ....................................................... 21
(3) Connection (Auto Trigger) ............................................................ 29
(4) IP set up ......................................................................................... 34
(5) Checking Connection ................................................................... 35
5. Calibration ...................................................................................... 36
(1) General Principle ........................................................................... 36
(2) Calibration ...................................................................................... 38
6. Image Acquisition Test.................................................................. 43
(1) Get Image ....................................................................................... 43
(2) View Images ................................................................................... 44
7. Operation ........................................................................................ 49
(1) Recommend ................................................................................... 49
(2) Switching power on / off ............................................................... 49
(3) Storage ........................................................................................... 49
8. Radio Frequency compliance ........................................................ 50
(1) FCC Notice (U.S.A) ........................................................................ 50
(2) IC Notice (CANADA) ...................................................................... 52
(3) R&TTE Notice (European Union) ................................................. 53
9. Maintenance .................................................................................. 54
(1) Maintenance ................................................................................... 54
(2) Cleaning ......................................................................................... 54
(3) Inspection ...................................................................................... 55
(4) Marking and labeling symbols ..................................................... 56
Appendix .............................................................................................. 58
1. Introduction
(1) Overview
The 1012WGB is a digital X-ray flat panel detector that can generate images of NDT. This X-ray imaging system consists of a scintillator directly coupled to an a-Si TFT sensor. It makes high-resolution, high-sensitive digital images.
(2) Product features
Based on a-Si TFT active matrix Compact (18mm thickness) and light weight High resolution : Min. 2.5 lp/mm, Max 3.9 lp/mm 14/16-bit digital output Easy integration
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(3) Product component
Photo
Item
Quantity
Detector
1 Handle
1 Battery pack
2
Battery charger
1
Charger adapter
1
AGI
1
Power supply box
1
Industrial Image Processing Unit
2
Cable
Item
Length
Quantity
Link cable
6m
1
P­Interface cable
8m
1
USB cable(A to B)
1.8m
1
LAN cable
10m
1
AC Power cord
1.8m
1
cable
3m
1
Installation CD
o Manual o Detector Library
Option
o Trigger cable
3
(4) Components Description
The detector is designed to capture radiographic images. Captured images are transmitted to PC using the wired
connection.
(1) Detector
1. Link Cable Connector : This is a connector for Wire communication and power supplying. Connect the detector to the power supply using Link cable.
2. LED indicator: The LED indicates the state of detector.
3. Power Button : Power on / off switch (Press for over 3 seconds)
4. AP Mode Select Button : Button for changing mode
5. Handle : Hold this handle when carrying the sensor unit. It is
removable. (Horizon/Vertical)
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6. Handle unlock-lever : This is an unlock-lever to remove handle.
7. CFRP(Carbon Fiber Reinforced Plastic) : The part of the patients
body to which an image is to be taken should be placed against this plate.
8. Shock sensor : Detector has built-in 2 Shock sensors. It detects and records impact and mishandling of fragile
9. Battery unlock-lever : This is an unlock-lever to remove battery.
(2) Power supply
1. Power plug connector: Connect with AC power supply cord
2. LAN connector : Ethernet port for transmitting the image/command
between detector and PC
3. Link cable connector: Power connector for detector operating
4. LED indicator: Four LEDs to display the status
※ Changeable part: Fuse T3.15 AL 250V
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(3) AGI
<AGI is needed on only Manual Trigger Mode>
1. Trigger connector: This is a connector for synchronization between detector and generator. Connect the AGI to the generator using P-interface cable..
2. USB connector: This is a connector for communication between AGI and PC. Connect the AGI to the PC using USB cable
(4) Battery & Charger
1. Battery : Lithium ion battery. The number of times being acquired image is 960 images(@ cycle time : 15s). The batteries last 2.5 hours and are rechargeable.
2. Charger : Two port cradle type.
3. LED indicator :
i. Orange on : charging
ii. Green on : Charging is completed.
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Wireless Module and Wireless Antenna
Wireless antennas: The module adopts the latest 802.11n Dual-Band technology. DUT does not support simultaneous transmission. The transmitter of the module is powered by host equipment (Detector). The antennas are 2 printed-dipole and correlated antennas. Does not support beamforming.
Wireless module: The end product will use the in original certified transmitter module and will keep the original
authorization condition except the change in antenna of the module during the final end product assembly.
Data transmission is always initiated by software, which is the passed down through the MAC, through the digital and analog baseband, and finally to the RF chip. Several special packets are initiated by the MAC. These are the only ways the digital baseband portion will turn on the RF transmitter, which it then turns off at the end of the packet. Therefore, the transmitter will be on only while one of the aforementioned packets is being transmitted. In other words, this device automatically discontinues transmission in case of either absence of information to transmit or operational failure. This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. FCC CAUTION Changes or modifications not expressly approved by the party responsible for compliance
could void the users authority to operate the equipment. This transmitter must not be co­located or operated in conjunction with any other antenna or transmitter.
When installing it in a mobile equipment This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment and meets the FCC radio frequency (RF) Exposure Guidelines in Supplement C to OET65. This equipment has very low levels of RF energy that it deemed to comply without maximum permissive exposure evaluation (MPE). But it is desirable that it should be
installed and operated keeping the radiator at least 20cm or more away from persons body (excluding extremities: hands, wrists, feet and ankles).
When you use the detector with wire mode, the wireless function is automatically off. 5150~5250 MHz band is restricted to indoor operations only.
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This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Le present appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisee aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioelectrique subi, meme si le brouillage est susceptible d'en compromettre le fonctionnement.
Operations to just the specific band(s) : limited device Software program. User cannot enable the other bands, because PC set up should be necessary. (details for user manual_Ch.3 Installation and Calibration)
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(5) Warning
Make sure to observe the following right
Environment of Use and Storage
Follow the specified process of operational instructions written in this manual for the safety of the users
Does not use or store the instrument near any flammable chemicals such as thinner, benzene, etc. Also, this instrument is not a category AP or APG equipment. If chemicals are spilled or evaporate, it may result in fire or electric shock through contact with electric parts inside the instruments. Also, some disinfectants are flammable. Be sure to take care when using them.
Connection
Do not connect the instrument with anything other than specified. Otherwise, it may result in fire or electric shock.
To avoid the risk of electric shock, this equipment must only be connected to a supply mains with protective earth.
Handling
Always be sure to keep checking the condition of the system to ensure they are normal during the use of the instrument. If any problem is found, take appropriate measures, such as stopping the operation of the instrument, as required.
Never disassemble or modify the product as it may result in fire or electric shock. Also, since the instrument incorporates parts that may cause electric shocks and other hazardous parts, touching them may cause death or serious injury.
Do not hit or drop the instrument. The instrument may be damaged if it receives a strong jolt, which may result in fire or electric shock if the instrument is used without it being repaired.
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When Problem Occurs
Make sure to observe the following right.
Should any of the following occur, immediately turn OFF the power of each instruments, unplug the power supply cord from the AC outlet, and contact Rayence representative or distributor.
When there is smoke, odd smell or abnormal sound. When liquid has been spilled into the instrument or a metal
object has entered through an opening.
When the instrument has been dropped and it is damaged.
Maintenance and Inspection
For safety reasons, be sure to turn OFF the power of each instrument when the inspections indicated in this manual are going to be performed. Otherwise, it may result in electric shock.
When the instrument is going to be cleaned, be sure to turn OFF the power of each instrument, and unplug the power supply cord from the AC outlet. Never use benzene, thinner or any other flammable cleaning agents. Otherwise, fire or electric shock may result.
The instrument must be repaired by a qualified engineer only. If it is not repaired properly, it may cause fire, electric shock, or accident.
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(6) Caution
Environment of Use and Storage
Do not install the instrument in a location with the conditions listed below. Otherwise, it may result in failure or malfunction, fall or cause fire or injury.
Close to facilities where water is used. Close to air-conditioner or ventilation equipment. Close to heat source such as a heater. Prone to vibration. Insecure place. Dusty environment. Saline or sulfurous environment. High temperature or humidity. Freezing or condensation.
Do not place the storage case in a location with the conditions listed below.
Where the cable of the sensor unit will be strongly pulled
when the sensor unit is put into the case, otherwise, the cable may be damaged, resulting in fire or electric shock.
Where someone might get their foot caught in the cable of the
sensor unit is put in the case. Otherwise they could trip over, resulting in injury
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Handling
Wipe the CFRP plate of the sensor unit with ethanol or glutaraldehyde solution
Turn off the power of each instrument for safety when they are not going to be used.
Maintenance and Inspection
For safety reasons, be sure to inspect the instrument before using it. In addition, carry out a regular inspection at least once a year.
If the device does not work, do not disassemble yourself. Please contact to the Rayence C/S team.
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2. Notes for Using the Detector
Please confirm lever position. When the
handle is locked, the lever should be
same position with the right picture.
Insert the handle in
the same direction
If the
handle is
not locked, the detector can be dropped.
(1) Handling
Handle the instrument carefully, as it may be damaged if something is hit against it, dropped, or receives a strong jolt.
(2) Handle Assembly
Insert the handle always in the same
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(3) Before Exposure
Be sure to check the equipment daily and confirm that it works properly.
Sudden heating of the room in cold areas will cause condensation to form on the instrument. In this case, wait until condensation disappears before performing exposure.
If the instrument is used with condensation formed on it, problems may occur in the quality of the instrument. When an air­conditioner is going to be used, be sure to raise/lower the temperature gradually so that a difference in temperature in the room and in the instrument does not occur, to prevent forming of condensation.
(4) During Exposure
Do not use the detector near devices generating a strong magnetic field. Doing so may produce image noise or artifacts.
Do not apply excessive weight to the sensor unit. Otherwise, the sensor may be damaged.
(5) Disinfection and Cleaning
Do not spray the detector directly with disinfectants or detergents.
Do not use anything other than neutral detergent for cleaning the cover of the instrument. Otherwise, the coating will be corroded.
(6) Others
Be sure to reconnect the cables to the proper connectors. Otherwise, the instrument may malfunction or may be damaged.
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3. Technical Features
Size
385 x 320 x 18 mm
Weight
3.2 kg (incl. Battery, not incl. handle)
Encapsulation Material
Mg
Window Material
Carbon fiber plate
Sensor Type
Amorphous Silicon with TFT (Single Panel)
X-ray Converter
Gd2O2S:Tb
Total Pixel Number
2560 × 2048 pixels
Total Pixel Area
325.1 x 260.1 mm
Effective Pixel Number
2520 × 2008 pixels
Effective Pixel Area
320 x 255 mm
Pixel Pitch
127 μm
Limiting Resolution
Max. 3.9 lp/mm
Energy Range
40 - 150 kV
A/D Conversion
14 / 16 bits
Preview Time
< 2.0 sec (wired)
< 5.0 sec (wireless)
Data Interface
Gigabit Ethernet
Wi-Fi (802.11a/g/n)
(1) Mechanical Features
(2) Electrical Features
Detector
Table 1: Product specification
Under RQA5 condition (70kVp, 21mmAl) Preview time is not included post-processing time
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