Raychem FG1-6P, FG2-6L, FG1-12P, FG2-12L, FG1-18P User Manual

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INSTALLATION IS EASY!
With the FrostGuard Plug-n-Play heating cable, there is no need to wire the product to the power supply. Simply plug and go!
ROOF INSTALLATION INSTRUCTIONS
ASSOCIATED PRODUCTS
Catalog # Product Description
H913 Roof Clips (10 ea)
H914 Roof Clips (50 ea)
H915 Downspout Hanger Bracket
FROSTGUARD ROOF & GUTTER DEICING
1. Calculate the length of the roof edge, eave overhang, gutter and downspout to determine the length of the cable you need.
2. Attach the heating cable to the roof with roof clips, cable ties and downspout hangers.
3. Run the heating cable along gutters and downspouts using a hanger bracket on the gutter/downspout transition (or two hanger brackets if looping)
4. Mark the installation with labels provided on the outlet cover and at the fuse or circuit breaker panel.
5. Plug FrostGuard into a ground-fault protected 3-prong electrical outlet.
TECHNICAL DATA
Nominal power 8 W/ft @ 32°F (0°C)
Voltage 120 V
Max. Exposure Temperature 150°F (65°C)
Min. Installation Temperature
Heating cable
Approvals cCSAus
5°F (–15°C)
Self-regulating cable with protective tinned-copper braid and outer polyolefin jacket
ALSO AVAILABLE FOR PIPES
The FrostGuard Plug-n-Play kit is so versatile, that you can install it on water pipes to prevent unnecessary costly repairs associated with frozen or burst pipes.
For more information, refer to H59697, or visit www.pentairthermal.com
WWW.PENTAIRTHERMAL.COM
PLUG-N-PLAY KIT CABLE LENGTHS
120 V Length Catalog # ft m
FG1-6P 6 1.8
FG1-12P 12 3.7
FG1-18P 18 5.5
FG1-24P 24 7.3
FG1-36P 36 11
FG1-50P 50 15
FG1-75P 75 23
FG1-100P 100 30
For larger roof and gutter de-icing jobs, use our cut-to-length WinterGard Wet product.
NORTH AMERICA
Tel: +1.800.545.6258 Fax: +1.800.527.5703 Tel: +1.650.216.1526 Fax: +1.650.474.7711 thermal.infopentair.com
© 2016 Pentair.
THERMAL BUILDING SOLUTIONS
EN-RaychemFrostGuardRG-SB-H59866 08/16
FROSTGUARD
KEEPS ROOFS AND GUTTERS WINTER SAFE
THERMAL BUILDING SOLUTIONS WWW.PENTAIRTHERMAL.COM
PREVENT ICE DAMS AND FROZEN GUTTERS
WHEN WINTER BRINGS SNOW AND ICE
Ice buildup, icicles and standing water from melting snow can cause severe damage to your roof and gutter, leading to costly structural damage or injury.
WHAT IS FROSTGUARD?
Raychem FrostGuard is an energy-efficient preassembled heating cable used to protect roofs and gutters from the harm that winter brings.
FrostGuard is available as a Plug-n-Play Kit (120 V) and its self-regulating heating cable delivers just the heat that is needed.
SELFREGULATING TECHNOLOGY
‘High’ Temperature Few Conductive Paths Less Heat Produced
‘Mid’ Temperature Few Conductive Paths Self Regulating In Action
‘Low’ Temperature Many Conductive Paths More Heat Produced
The simple Plug-n-Play system is ideal for residential and small commercial buildings and requires no specialist electrical knowledge. Simply fix to the roof, gutters and downspouts and plug into a ground-fault protected electrical socket. It is that simple.
LIGHTED PLUG TO SHOW THE SYSTEM HAS POWER
FE AT URES
PLUG-N-PLAY KIT
• Preassembled with a 6-ft power cord
• 3-prong, grounded, lighted plug to show the system has power
• No need for an electrician to wire the product to the power supply
• Ideal for smaller jobs such as roof and gutter de-icing on porches and overhangs
• Can be used on roofs made from all types of materials, including shake, shingle, rubber, tar, wood, metal and plastic
• Available in 8 lengths in 120 V
• Can be overlapped
• Quick and easy installation, simply plug and go!
VERSATILITY
The incredibly versatile FrostGuard heating cable kit can be used for roof and gutter applications, including:
• Small roofs
• Porches
• Overhangs
• Any application requiring 100 feet of heating cable or less
FROSTGUARD PREASSEMBLED HEATING CABLE SPECIFICATIONS
FROSTGUARD
THERMAL BUILDING SOLUTIONS
RaychemFrostGuard-DS-H59485 08/16
PREASSEMBLED HEATING CABLE
PRODUCT OVERVIEW
Raychem FrostGuard preassembled self-regulating heating cables are designed for residential and commercial metal and plastic pipe freeze protection and roof and gutter de­icing applications. 120 V FrostGuard cables are available in 6, 12, 18, 24, 36, 50, 75 and 100 foot lengths, and each comes assembled with a 6-ft power cord and 3-prong, grounded, lighted plug to show the system is on. 120 V FrostGuard cables are ideal for smaller jobs such as roof and gutter de­icing on porches and overhangs, as well as for pipe freeze protection on metal or plastic pipes up to 2-½ inches in diameter.
240 V FrostGuard cables are available in 6, 12, 18, and 24 foot lengths and each come assembled with a 6-ft power cord for terminating in a junction box. Due to their short lengths, 240 V FrostGuard cables are designed only for pipe freeze protection applications on pipes up to 2-½ inches in diameter.
CATALOG NUMBER 120 V with 6-ft cold lead & lighted plug 208-240 V with 6-ft cold lead
FG1-6P FG2-6L
FG1-12P FG2-12L
FG1-18P FG2-18L
FG1-24P FG2-24L
FG1-36P
FG1-50P
FG1-75P
FG1-100P
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FROSTGUARD PREASSEMBLED HEATING CABLE SPECIFICATIONS
GROUNDFAULT PROTECTION
NOMINAL POWER TEMPERATURE CURVE FOR PIPES
Power output (W/ft)
FROSTGUARD
THERMAL BUILDING SOLUTIONS
RaychemFrostGuard-DS-H59485 08
/16
APPLICATION
V
oltage
Nominal power output on pipes at 40°F (5°C) (W/ft)
Nominal power output in ice or snow at 32°F (W/ft) Maximum cable width (inch/mm) Maximum cable thickness (inch/mm)
Cold lead length (ft/m) Maximum exposure temperature Minimum installation temperature Minimum bend radius (inch/mm)
APPROVALS
Pipe freeze protection and
Pipe freeze protection
roof and gutter de-icing
120 V 208-240 V
6 6
8 N/A
0.45 (11.4) 0.45 (11.4)
0.24 (6.1) 0.24 (6.1)
6 (1.83) 6 (1.83)
150°F (65°C) 150°F (65°C)
5°F (–15°C) 5°F (–15°C)
5/8 (16) 5/8 (16)
-WS
-W
To minimize the danger of fire from sustained electrical arcing if the heating cable is damaged or improperly installed, and to comply with the requirements of Pentair Thermal Building Solutions, agency certifications, and national electrical codes, 30-mA equipment or 5-mA personnel ground-fault protection must be used on each FrostGuard heating cable branch circuit. Arcing may not be stopped by conventional circuit protection.
10
8
6
4
2
0
0 20
40
Pipe temperature (°F)
60 80 100
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HEATING CABLE SELECTION FOR PIPE FREEZE PROTECTION
Pipe freeze protection
Table 1 Metal Pipes Table 2 Plastic Pipes
spiral it evenly along the entire pipe.
Add 1 foot to your pipe length for each valve or spigot on your pipe system. If cable selected is longer than the pipe, spiral it evenly along the entire pipe.
Pipe length (ft)
Pipe diameter (in)
Pipe length (ft)
Pipe diameter (in)
2 1/2 2 1 1/2 1 1/2
2 1/2 2 1 1/2 1 1/2
FG2-6LFG2-
12L
FG2-
18L
FG2-
24L
Pipe diameter (in)
10 20010 200
FG2-6LFG2-
12L
FG2-
18L
FG2-
24L
Table 1 Metal Pipes
Pipe diameter (in)
HEATING CABLE SELECTION FOR ROOF AND GUTTER DEICING 120 V ONLY
THERMAL BUILDING SOLUTIONS
RaychemFrostGuard-DS-H59485 08
/16
Use the tables to below to select the correct heating cable length.
FrostGuard 120 V (FG1) Heating Cable Selection
Table 1 Metal Pipes
2 1/2
2
1 1/2
1
FG1-6P FG1-12P FG1-18P FG1-24P FG1-36P FG1-50P FG1-75P FG1-100P
1/2
Pipe diameter (in)
Table 2 Plastic Pipes
2 1/2
2
1 1/2
1
FG1-6P FG1-12P FG1-18P FG1-24P FG1-36P FG1-50P FG1-75P FG1-100P
1/2
Add 1 foot to your pipe length for each valve or spigot on your pipe system. If cable selected is longer than the pipe,
10 20 30 40 50 60 70 80 90 1000
Pipe length (ft)
10 20 30 40 50 60 70 80 90 1000
Pipe length (ft)
FrostGuard 240 V (FG2) Heating Cable Selection
Table 2 Plastic Pipes
2 1/2 2 1 1/2 1 1/2
Add 1 foot to your pipe length for each valve or spigot on your pipe system. If cable selected is longer than the pipe, spiral it evenly along the entire pipe.
FG2-6LFG2-
12L
Pipe length (ft)
FG2-
18L
FG2-
24L
2 1/2 2 1 1/2 1 1/2
Pipe diameter (in)
FG2-6LFG2-
12L
Pipe length (ft)
FG2-
FG2-
18L
24L
10 20010 200
FROSTGUARD
Find the number of feet of heating
Length of Cable Per Foot of Roof Edge (ft)
cable needed per foot of roof edge in table to the right. Then, calculate the amount of total heating cable length you need using the following formula:
Length = A + B + C + D
A Roof edge length (ft) x Length of
cable per foot of roof edge (ft)
B Roof edge (ft) x 0.5* C Total gutter length (ft) D Total downspout length (ft)
+ 1 (ft) [double if looping]
= Total heating cable length (ft)
*Roof extension: This length allows the heating cable to extend into the gutter to provide a continuous drain path, or where no gutters are
Overhang (in) Standard Roof 18 inch Seam 24 inch Seam
None* 2 2.5 2
12 in 2.8 2.8 2.4
24 in 3.8 3.6 2.9
36 in 4.8 4.3 3.6
* Gutter required
Note: Pentair Thermal Building Solutions recommends a gutter and downspouts to provide a continuous path for melted water.
• If downspout is in the middle of the run, loop the FrostGuard down and back up. Double the length of the downspout for determining the length of FrostGuard to install.
• For valleys, run the heating cable two thirds of the way up and down the valley.
• For gutters 5-6 inches wide, use 2 runs of heating cable.
• For gutters wider than 6 inches contact Pentair Thermal Building Solutions, (800) 545-6258.
present, extends beyond the roof edge to form a drip loop.
Standing Seam Metal Roof
3 / 43 / 4
WWW.PENTAIRTHERMAL.COM
THERMAL BUILDING SOLUTIONS
RaychemFrostGuard-DS-H59485 08/16
NORTH AMERICA
Tel: +1.800.545.6258 Fax: +1.800.527.5703 Tel: +1.650.216.1526 Fax: +1.650.474.7711 thermal.info@pentair.com
Pentair and FrostGuard are owned by Pentair or its global affiliates. All other trademarks are the property of their respective owners. Pentair reserves the right to change specifications without prior notice.
© 2016 Pentair.
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