Raychem ECW-GF, ECW-GF-DP Installation Manual

Page 1
ECW-GF, ECW-GF-DP
Digital electronic controllers anD remote Display panel
Pipe Freeze Protection
and Flow Maintenance
Fire Sprinkler System
Freeze Protection
ECW-GF with FTC-PSK pipe stand and power connection kit
ECW-GF using RayClic power connection kit
ECW-GF-DP remote display panel available only with ECW-GF
ECW-GF-DP
PRODUCT OVERVIEW
The DigiTrace ECW-GF electronic controller provides accurate temperature control with integrated 30-mA ground-fault protection. The ECW-GF is ideal for pipe freeze protection, flow maintenance, freezer frost heave, floor heating and snow melting applications.
The ECW-GF is housed in a NEMA 4X enclosure designed to be wall mounted or installed on a pipe with the optional Ray­chem FTC-PSK pipe stand kit.
The controller includes a window and a digital display that shows the measured temperature, set point temperature and alarm conditions (temperature sensor failure, high or low temperature and ground-fault) if detected.
Alarm conditions can be indicated via a Form C dry contact connected to a building management system. Status LEDs indicate whether the digital display is showing the set point or actual temperature or if the controller is in an alarm state.
The ECW-GF can be programmed to maintain temperatures up to 200°F (93°C), at voltages from 100 to 277 V, and is capable of switching current up to 30 amperes.
Roof and Gutter
De-Icing
Surface Snow
Surface Snow
Melting – ElectroMelt
ECW-GF using a separate junction box
Programming the set point temperature, deadband, and the high and low alarm thresholds on the controllers is accom­plished using the built-in digital display and push buttons. A 9-V battery connector is supplied to allow programming the controller before the heating cable circuit power is provided.
An optional remote display panel, the DigiTrace ECW-GF-DP, is available. This remote display provides remote alarm indication and ground-fault test and reset capability. The ECW-GF-DP can be installed indoors in a standard duplex box located up to 328 ft (100 m) from the controller.
The ECW-GF is supplied with a 25-foot thermistor for line, slab or ambient sensing temperature control.
EN-DigiTraceECWFamily-DS-H58338 11/13
Freezer Frost
Heave Prevention
Floor Heating Technical Data
Sheets
1 / 5THERMAL MANAGEMENT SOLUTIONS
Page 2
ECWGF, ECWGFDP
ECWGF CONTROLLER
GENERAL
Nonhazardous locations
ENCLOSURE
CONTROL
INPUT POWER
MONITORING AND ALARM OUTPUT
ECW-GF without wire cover Wire cover Lid
Display
Battery connection
Remote display panel
(ECW-GF-DP only)
Thermistor terminals
Alarm terminals
Approvals
Menu
Stand-offs
Note:
Next button is used for ground-fault test. Down button is used for ground-fault reset.
Wall mounting holes (typical 4)
Actual temp LED Set point temp LED
Next, Up, Down
Heating cable power terminals
Ground terminal Incoming power
terminals
MENU
MENU
Hold 3
Hold 3
Seconds
Seconds
Battery
Battery
Connector
Connector
Menu Settings:
Menu Settings:
Units (°F or °C)
Units (°F or °C)
Set Point
Set Point
Dead Band
Dead Band
High Temp Alarm
High Temp Alarm
Low Temp Alarm
Low Temp Alarm
Remote GF Panel
Remote GF Panel
ECW-GF
ECW-GF
Digital Controller
Digital Controller
with Ground-Fault Protection
with Ground-Fault Protection
TEMPERATURE
TEMPERATURE
Next
Up Down
Next
Up Down
Hold for
Hold for
GF TESTGFReset
GF TESTGFReset
Display: Alarms and Status
Display: Alarms and Status
Display: Alarms and Status
Display: Alarms and Status
Ground-fault test mode
Ground-fault test mode
Ground-fault circuit failure
Ground-fault circuit failure
Ground-fault cable fault
Ground-fault cable fault
Shorted or open sensor
Shorted or open sensor
Remote panel comm failure
Remote panel comm failure
High temp alarm
High temp alarm
Low temp alarm
Low temp alarm
WARNING
WARNING
WARNING
WARNING
Shock Hazard
Shock Hazard
Shock Hazard
Shock Hazard
Do not remove cover while energized
Do not remove cover while energized
Do not remove cover while energized
Do not remove cover while energized
Ne pas enlever le couvert tant que le
Ne pas enlever le couvert tant que le
Ne pas enlever le couvert tant que le
Ne pas enlever le couvert tant que le
régulateur est sous tension
régulateur est sous tension
régulateur est sous tension
régulateur est sous tension
ACTUAL SETPOINT
6.3 in
(160 mm)
Temperature
ECW-GF
Digital electronic controller with equipment ground-fault protection
Type 4X Input: 100-277 Vac, 50/60 Hz, 30 A Output: 100-277 Vac, 30 A Maximum Ambient: 140˚F (60˚C)
80BJ
Enclosed Energy
For maintaining temperatures up to 200˚F (93˚C)
Management
in nonhazardous locations.
Equipment
Equipment Ground-Fault Protection: 30 mA
Use only with Raychem, XL-Trace, RaySol and IceStop heating cables and Pyrotenax MI heating cables.
© 2013 Pentair Thermal Management LLC
6.3 in
(160 mm)
WWW.PENTAIRTHERMAL.COM
Actual
Setpoint
H58407 07/13
Supply voltage 100–277 Vac ±10% 50–60 Hz
Common supply for controller and heat tracing circuit
Protection NEMA 4X
Material Fiberglass reinforced polyester plastic
Entries 1 x 3/4 in (19 mm) conduit entries for power
1 x 1 in (25 mm) conduit entry for heating cable 1 x 1/2 in (13 mm) conduit entry for RTD sensor
Relative humidity 0% to 90%, noncondensing
Ambient installation and usage
–40°F to 140°F (–40°C to 60°C)
temperature
Relay type Double-pole, mechanical
Control range 32°F to 200°F (0°C to 93°C)
Deadband Adjustable 2°F to 10°F (2°C to 6°C)
Accuracy ±3°F (1.7°C) of set point
Voltage 277 Vac nominal, 50/60 Hz maximum
Current 30 A maximum
Temperature Low alarm range: 20°F (–6°C) to set point minus deadband, or OFF
RTD failure Shorted or open temperature sensor
Alarm relay Form C: 2 A at 277 Vac, 2 A at 48 Vdc
2 / 5
High alarm range: Set point plus (Deadband +5°F (3°C)) to 230°F, or OFF
EN-DigiTraceECWFamily-DS-H58338 11/13
THERMAL MANAGEMENT SOLUTIONS
Page 3
ecw-gf, ecw-gf-dp
TEMPERATURE SENSOR INCLUDED
GROUNDFAULT
PROGRAMMING AND SETTING
CONNECTION TERMINALS
ECWGFDP REMOTE PANEL FOR ECWGF CONTROLLER ONLY
Input type Thermistor 10K ohm @25C Type J
Ground-fault protection 30 mA fixed
Ground fault trip reset Reset button, manual
Ground-fault test Manual ground-fault circuitry test; automatic hourly circuitry test
Pipe Freeze Protection
and Flow Maintenance
Fire Sprinkler System
Freeze Protection
Method Programmable at controller – Push buttons on front panel
Units °F or °C
Digital display Four numeric display digits for parameter and error/alarm indication
LEDs Indicate actual and set point from display and alarm state
Memory Nonvolatile, restored after power loss
Stored parameters Parameters can be programmed without power supply (external battery) and
parameters are stored in nonvolatile memory.
Alarm conditions Low/high temperature and thermistor failure (open or shorted)
Ground-fault trip, ground-fault circuit failure and loss of power.
Power supply input Screw rising cage clamp, 18–6 AWG
Heating cable output Screw rising cage clamp, 18–6 AWG
Ground Screw rising cage clamp, 18–6 AWG
Thermistor Screw rising cage clamp, 22–14 AWG
Alarm Screw rising cage clamp, 22–14 AWG
Remote display panel Screw rising cage clamp, 22–14 AWG
1.760 in. (44.7 mm)
Roof and Gutter
De-Icing
Surface Snow
Surface Snow
Melting – ElectroMelt
ECW-GF-DP
Power
Blinking = Communication error
Ground-Fault Reset
or circuitry failure
Blinking = Ground-fault trip
Ground-Fault Test
Blinking = Ground-fault test pass
Blinking alternately red and amber
= Other alarm; check ECW-GF
EN-DigiTraceECWFamily-DS-H58338 11/13
3.806 in. (96.7 mm)
3.275 in. (83.2 mm)
4.110 in. (104.4 mm)
Freezer Frost
Heave Prevention
Floor Heating Technical Data
Sheets
3 / 5THERMAL MANAGEMENT SOLUTIONS
Page 4
ECWGF, ECWGFDP
GENERAL
Nonhazardous locations
FEATURES
ORDERING DETAILS
Description
Catalog number
Part number
Weight/lbs
Approvals
Environment Indoors, dry area
Ambient operating temperature 32°F to 122°F (0°C to 50°C)
Humidity 90% noncondensing
LED 3 LEDs 1 green, 1 red, 1 amber
Buttons 2: Ground-fault reset, Ground-fault test
Power Power provided from ECW-GF controller
12 Vdc @ 100 mA
Connection 8 position terminal block
8 conductor 22 AWG shielded cable Alpha - Cat No. 1298C or equivalent 328 ft (100 m) maximum
Wall mounted digital electronic controller with ground fault ECW-GF P000000925 4.0
Remote display panel for ECW-GF ECW-GF-DP P000000926 0.3
Pipe mounting kit with power connection and end seal FTC-PSK P000000927 0.2
4 / 5
EN-DigiTraceECWFamily-DS-H58338 11/13
THERMAL MANAGEMENT SOLUTIONS
Page 5
WWW.PENTAIRTHERMAL.COM
NORTH AMERICA
Tel: +1.800.545.6258 Fax: +1.800.527.5703 Tel: +1.650.216.1526 Fax: +1.650.474.7711 thermal.info@pentair.com
Pentair and DigiTrace are owned by Pentair or its global affiliates. All other trademarks are the property of their respective owners. Pentair reserves the right to change specifications without prior notice.
© 2012–2013 Pentair.
EuROpE, MIddlE EAsT, AfRICA
Tel: +32.16.213.511 Fax: +32.16.213.603 thermal.info@pentair.com
EN-DigiTraceECWFamily-DS-H58338 11/13
AsIA pACIfIC
Tel: +86.21.2412.1688 Fax: +86.21.5426.2917 cn.thermal.info@pentair.com
lATIN AMERICA
Tel: +1.713.868.4800 Fax: +1.713.868.2333 thermal.info@pentair.com
5 / 5THERMAL MANAGEMENT SOLUTIONS
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