Raycap RCMDC-6627-PF-48 Installation Instructions Manual

INSTALL INSTRUCTIONS RCMDC-6627-PF-48

Installation Instructions:

RCMDC-6627-PF-48

www.raycap.com

INSTALL INSTRUCTIONS RCMDC-6627-PF-48

Contents

1. Copyright 2

1.1 Disclaimer 2

1.2 Warnings 2

2. Introduction 3

3. Overvoltage Protection Package Contents 3

3.1 Prerequisites 3

3.2 Required Tools and Supplies 3

3.3 General Install Information 4

4. Procedure 5

4.1 Mounting Procedures 5

5.1 Gland/InsertDenitions 5

6.1 Pre-wiring Preparation Procedure 6

7.1 Cable Installation Instructions 8

8.1 Installing Hybrid Cable-Power (In) 9

9.1 Installing Hybrid Jumper Cable-Power (Out) 10

10.1 Installing Ground Cable 11

11.1 Alarm Wiring 12

12.1 Installing Hybrid Cable-Fiber (In) 24

13.1 Installing Hybrid Cable-Fiber (Out) 25

14.1 Installation Complete. Closing and Securing Unit. 27

(Optional)

A. Addendum: High Power Wire Bridge Kit for Model RCMDC-6627-PF-48 29

www.raycap.com

©Raycap • All rights reserved

320-1204 Rev.E

Page 1 of 38

RCMDC-6627-PF-48 INSTALL INSTRUCTIONS

1.0 Copyright

© Raycap, Inc. 2018 - All Rights Reserved

1.1 Disclaimer

The information in this document is subject to change without notice and describes only the product

dened in the introduction of this documentation. This documentation is intended for the use of

Raycap customers only for the purposes of the agreement under which the document is submitted,

and no part may be used, reproduced, modied or transmitted in any form or means without the prior

written permission of Raycap. The documentation has been prepared to be used by professional
and properly trained personnel, and the customer assumes full responsibility when using it. Raycap
welcomes customer comments as part of the process of continuous development and improvement
of the documentation.

This product is suitable for OSP. (Outside Plant)

Raycap has made all reasonable efforts to ensure that the instructions contained in this document
are adequate and free of material errors and omissions. Raycap will, if deemed necessary, explain
issues which may not be covered by this document.

The contents of this document are subject to revision without notice due to continued progress in
methodology, design and manufacturing. Raycap shall have no liability for any error damage of any
kind resulting from the use of this document.

1.2 Warnings

Please read this manual prior to use to become familiar with the product’s numerous features and
operating procedures. To maintain the maximum degree of safety, follow the sequences as outlined.

Before using the product, read all instructions and cautionary markings on the product and on any
equipment connected to the product.

CAUTION – Unless otherwise noted, product usage that is not recommended or sold by the product

manufacturer can result in risk of re, electric shock, or injury to persons.

CAUTION – Do not operate the product if it has been damaged in any way. Return damaged
products to their manufacturer for repair or replacement.

CAUTION – Do not disassemble the product as incorrect reassembling can risk electrical shock or re.

WARNING – Disconnect or disable the DC power source to the product prior to beginning its
installation. Ensure that the DC power source to the product remains de-energized until the

completion of the installation and after all connections have been veried to be correctly congured.

ATTENTION – Electrostatic sensitive devices. ESD mitigative procedures, such as wearing
wriststraps are to be used during installation and maintenance.

ATTENTION – Installation of the hybrid cable requires an approved hanger to be used no more than 3
feet from the entrance of the Raycap unit. Refer to cable manufacturer’s instructions for proper hardware.

CAUTION – Do not bend ber-optic cables beyond their minimum bend radius. Bending the cables
beyond their minimum bend radius can damage the cables and cause problems that are difcult to

diagnose.

CAUTION – Do not let ber-optic cables hang free from the connector. All ber must be secured

against movement in wind while maintaining enough slack to prevent any tension along the run. Do
not allow fastened loops of cables to dangle, which stresses the cables at the fastening point.

WARNING – Do not look directly into a ber-optic transceiver or into the ends of ber-optic cables.
Fiber-optic transceivers and ber-optic cables connected to transceivers emit laser light that can

damage your eyes.

©Raycap • All rights reserved

320-1204 Rev.E

Page 2 of 38

www.raycap.com

INSTALL INSTRUCTIONS RCMDC-6627-PF-48

WARNING: Do not stare into the laser beam or view it directly with optical instruments even if the interface
has been disabled.

1. If the ber-optic cable connector is covered by a rubber safety cap, remove the cap. Save the cap.

2. If the optical transceiver is covered by a rubber safety cap, remove the cap. Save the cap.

3. Prior to connecting the ber to the device, clean it using proper industry accepted cleaning methods.

4. Insert the cable connector into the optical transceiver.

5. Secure the cables so that they are not supporting their own weight. Place excess cable out of the way in
a neatly coiled loop. Placing fasteners on a loop helps cables maintain their shape.

For conditions other than those described above, please contact a Raycap Account Representative at
[phone], [phone], [e-mail], or www.raycap.com

Thank you for choosing quality products from Raycap.

2.0 Introduction

In a split Radio Base Station (RBS) architecture the typical RBS consists of a Base Band Unit (BBU) and
Remote Radio Heads (RRH) connected by cabling. Power to the RRH is provided through copper cables
traveling from the base station to the top of the tower or roof top. This creates a conductive path, making
the active equipment at the top and the base of the site vulnerable to damage by direct lightning strikes.
Protection systems installed in front of both the BBU and the RRH must be able to withstand direct lightning
currents in order to protect the sensitive equipment.

Raycap’s RRH solutions featuring Strikesorb® SPD technology signicantly enhance the reliability &
availability of the RRH site by providing superior electrical protection at the RRH and BBU, and also enable

exible ber optic and power cable management solutions.

3.0 Overvoltage Protection Package Contents

• One (1) Enclosure including the SPDs, cable glands, the DC distribution and

ber management parts.

• Incorporated Mounting bracket and related accessories.

• Mounting hardware accessories (bolts, washers and nuts)

3.1 Prerequisites

This document describes how to install the RCMDC-6627-PF-48 on-site and how to mount, and connect it to
external interfaces.

Installers of Raycap’s RRH surge protective and ber/power management solutions must be industry
professionals who have attended training on the proper installation of the equipment by Raycap and/or the

mobile operator. Installers are required to read this installation guide thoroughly prior to installation of the
Raycap RRH protection equipment.

Installers shall obey all general and regional installation and safety regulations related to work on high
voltage installations, as well as regulations covering correct use of tools and personal protective equipment.

Use this equipment only for the purpose specied by the manufacturer. Do not carry out any modications or
t any parts that are not recommended by the manufacturer. This could cause electric shock or other injuries.

3.2 Required Tools & Supplies

Wire cutter
Wire strippers
Flat head screwdriver

Small at head screwdriver

Torque wrench

Cross head screwdriver
Adjustable wrench

5/32" Hex key/driver

www.raycap.com

©Raycap • All rights reserved

320-1204 Rev.E

Page 3 of 38

RCMDC-6627-PF-48 INSTALL INSTRUCTIONS

3.3 General Install Information

Whenever installing a RCMDC-6627-PF-48 at the top and connecting it at the base to a
RCMDC-4520-RM-48x, RCMDC-2260-RM-48, or a RCMDC-3315-PF-48, the (4520),

(2260) or (3315) should include a retrotted alarm board to communicate properly to the

newly installed (6627).

Whenever installing a (6627) at the tower top, the alarm board rotary switch should be in
the default #1 position.

Any unit installed at the base connected to a (6627) at the top, whether it be a (4520),

(2260) retrot, (3315) retrot, or another (6627) will be at rotary switch position 2. If there

are subsequent units daisy chained at the base they will take the next number on the rotary
switch #3 and on as more units are daisy chained together. As many as 4 units can be
daisy chained together the last being at rotary switch #5 position.

©Raycap • All rights reserved

320-1204 Rev.E

Page 4 of 38

www.raycap.com

INSTALL INSTRUCTIONS RCMDC-6627-PF-48

Procedure

Mounting Procedures

4.1 A mounting base is delivered with the

unit. The base allows either wall/ladder

or pole mounted installation. See picture
to identify the holes for each installation
method.

4.2 Option 1: Pole Mount

Using supplied hardware, mount Bracket

to 2" to 4" diameter pole.

4.3 Option 2: Unistrut

• Pole Mount

• Unistrut

4.4 Option 3: Monopole

Use 1" stainless steel bands
(not supplied) through slots on bracket
to mount to Monopole.

Gland/InsertDenitions

5.1 See picture to identify

Base Gland Assembly

Denitions.

B

B

B

Assembled in unit as shipped:

Qty Connector

Size

2 M75 A 190-0760 42mm 6x12 RL

4 M75 B 190-0738

Pos Insert

P/N

Insert

Hole

3x

16.5mm

Cable

Type

1x2

A

B

A

Included in kit shipped with unit:

Connector

Qty

2 M75 190-0760 42mm 6x12 RL 2 glands t 1 each 6/12 Hyb B

2 M75 190-0747 2x 24.5mm 2x12 DC 2 glands t 2 each #6 12 cond DC B

1 M75 190-0905 2x 10.5mm 2x12 Fiber 1 gland t 2 x 12 ber trunk B

1 M75 190-0912 2x 9.5mm 2 ETH 1 gland ts 2 ethernet cable B

Size

Insert

P/N

Insert

Hole

Cable

Type Purpose Pos

• Monopole

www.raycap.com

©Raycap • All rights reserved

320-1204 Rev.E

Page 5 of 38

RCMDC-6627-PF-48 INSTALL INSTRUCTIONS

Pre-wiring Preparation Procedure

6.1 Ensure the lanyard from enclosure lid to
enclosure base is secure.

6.2 Open up clamps on all sides of the
enclosure cabinet by lifting the hinged
clamp tabs.

6.3 Remove enclosure lid.

©Raycap • All rights reserved

320-1204 Rev.E

Page 6 of 38

www.raycap.com

INSTALL INSTRUCTIONS RCMDC-6627-PF-48

6.4 To access power and ber connections,
unclasp 1/4 turn latches, then fold down ber tray.

Strikesorb

Module

-48V

Connection

Return

Connection

Hybrid Trunk

Ground Points

6.5

-48V

Connection

Return

Connection

Moisture

Sensor

Voltage
Monitor

Intrusion

Sensor

Alarm
Board

Alarm

Connector

Mode Select

Switch

Alarm

Connector

Fiber

Connectors

www.raycap.com

Fiber

Management

Fiber Connection

Panel

Fiber Panel

Label

©Raycap • All rights reserved

320-1204 Rev.E

Page 7 of 38

RCMDC-6627-PF-48 INSTALL INSTRUCTIONS

Cable Installation Instructions

7.1 At the base of the OVP boxes there are cable glands

that provide weatherproong for the enclosure.

The following steps will show how to install the
Hybrid cable properly.

7.2 Remove compression nut.

7.3 Remove center insert from cable gland.

7.4 Slide compression nut and insert over
the cable breakout. Be careful not to

damage the ber connectors. Insert
needs to be 1" behind heat shrink tube.

7.5 Carefully feed ber and power

conductors into the OVP box and
tighten the compression nut.

Torque: approximately 44 in-lbs

©Raycap • All rights reserved

320-1204 Rev.E

Page 8 of 38

www.raycap.com

INSTALL INSTRUCTIONS RCMDC-6627-PF-48

Installing Hybrid Cable-Power (In)

8.1 For more access to the printed circuit
boards, the Fiber Panel can be
temporarily removed.

8.2 Attach secure lanyard to unit base.
See photographs below.

8.3 Feed Hybrid trunk through Insert.

6 12

8.4 Feed enough of the cable to strip and
connect to power connectors.

8.5 Connect wires according to the
Verizon Wireless established

color guide.

Note:
Bring all cables through cable glands.

 Ensureallberisseparatedandoutof
 thewayduringcopperwireinstallation.

 Toassistineaseofwiring,proceed
 bywiringinthefollowingorder:

1st: OVP #1 and OVP #7
2nd: OVP #2 and OVP #8
3rd: OVP #3 and OVP #9
4th: OVP #4 and OVP #10
5th: OVP #5 and OVP #11

6th: OVP #6 and OVP #12

Torque: 40 in-lbs (10-6 AWG)

Circuit IdenticationColor -48V RTN

1, 7 Blue

2, 8 Violet

-48V

Return

5 11

4 10

3 9

2 8

1 7

3, 9 Green

4, 10 Brown

5, 11 Yellow

6, 12 White

www.raycap.com

©Raycap • All rights reserved

320-1204 Rev.E

Page 9 of 38

RCMDC-6627-PF-48 INSTALL INSTRUCTIONS

Installing Hybrid Jumper Cables-Power (Out)

9.1 Feed Hybrid jumpers through insert.

9.2 Feed enough of the cable to strip and
connect to power connectors.

Jumpers 1-6 installed (Hybrid Trunk not shown for clarity) Jumpers 1-12 installed

9.3 Connect wires according to the
Verizon Wireless established

color guide.

Note:

 Toassistineaseofwiring,proceed
 bywiringinthefollowingorder:

1st: OVP #1 and OVP #7
2nd: OVP #2 and OVP #8
3rd: OVP #3 and OVP #9
4th: OVP #4 and OVP #10
5th: OVP #5 and OVP #11

6th: OVP #6 and OVP #12

Torque: 40 in-lbs (10-6 AWG)

6 12

5 11

4 10

3 9

2 8

1 7

-48V

Return

6 12

5 11

4 10

3 9

2 8

1 7

©Raycap • All rights reserved

320-1204 Rev.E

Page 10 of 38

www.raycap.com

INSTALL INSTRUCTIONS RCMDC-6627-PF-48

Installing Ground Cable

10.1 There are two grounding placement

options available. See below.

Hybrid Trunk

Ground Points

www.raycap.com

Optional Cable GroundsMain Ground

©Raycap • All rights reserved

320-1204 Rev.E

Page 11 of 38

RCMDC-6627-PF-48 INSTALL INSTRUCTIONS

11.0 Alarm connections for RCMDC-6627-PF-48

11.1 Installing Alarm Wiring for RCMDC-6627-PF-48 Tower TopConguration

Alarm Output to BTS

(not used in Tower Top Conguration)

Rotary Switch

(·) & 1 are identical in functionality, therefore

either may be selected for tower top mode

Tower Communication (D2)

Tower Top RS485 communication output to base,
2-twisted pair (4 wires total)

Tower Communication (D1):

Tower Top RS485 communication output to base,
2-twisted pair (4 wires total)

VBoost Input

(not used in Tower Top Conguration)

VBoost Output

(not used in Tower Top Conguration)

11.2 Installing Alarm Wiring for RCMDC-6627-PF-48 BaseConguration

Alarm Output to BTS

(dry contact outputs for Intrusion, H2O, and Power)

Rotary Switch

Base mode operation. Place rotary switch to position “2”
which corresponds to base mode address “0”

If in daisy chain conguration, place selector switch to
the next base mode address

Base Communication (D2)

Base RS485 communication input from tower, 2-twisted pair
(4 wires total)

©Raycap • All rights reserved

320-1204 Rev.E

Page 12 of 38

Base Communication (D1):

Optional RS485 daisy chain input

VBoost Input

Optional ethernet daisy chain input

VBoost Output

Optional ethernet output to daisy chain / VBoost

www.raycap.com

INSTALL INSTRUCTIONS RCMDC-6627-PF-48

11.3 Voltage Display and Push Button Switch

LED Display

Push Button

Switch

Power/H2O/Intrusion

Alarm Indicators

Base Unit:

As you scroll through by pressing the push button
switch, the unit will go through the status of all 12
circuits (upper and lower).

Note: As the display is a single numeric value,
it will go through 1-9 and A,b,C, which are place
holders for 10, 11, and 12.

(U1, L1, U2, L2,...U9, L9, UA, LA, Ub, Lb, UC, LC)

During normal operation, the display will show the
voltage of selected circuit.

Top Unit:

The top unit will only display its own status.

Base Unit: Tower Top Unit:

Right Dot:

Flashing every 1
second, proper
communication
is established.

Flashing every
1 second,
proper com­munication is
established.

Left Dot Blinking:

Right Dot Blinking:

(receiving

daisy chain data)

Circuit status messages:

Reverse Polarity Short CircuitLow Voltage

(less than 35V)

(receiving

tower top data)

www.raycap.com

Flashing every 3
seconds, there
is a communica­tion error.

Tower Top Unit

(both dots blink

indicating transmission)

©Raycap • All rights reserved

320-1204 Rev.E

Page 13 of 38

RCMDC-6627-PF-48 INSTALL INSTRUCTIONS

11.4 Alarm connections for

 RCMDC-2260-RM-48RetrotAlarmBoard

(not used)

(not used)

(not used)

Alarm Output to BTS

(dry contact outputs for

Power, H2O, and Intrusion)

VBoost Output

Optional ethernet output to
daisy chain / VBoost

VBoost Input

Optional ethernet daisy chain input

Base Communication (D2)

Base RS485 communication
input from tower,
2-twisted pair
(4 wires total)

Mode Select Switch

Base mode operation. Place
rotary switch to position “2”
which corresponds to base mode
address “0”

If in daisy chain conguration,
place selector switch to the next
base mode address

©Raycap • All rights reserved

320-1204 Rev.E

Page 14 of 38

www.raycap.com

INSTALL INSTRUCTIONS RCMDC-6627-PF-48

11.5 Alarm connections for

RCMDC-4520-RM-48x Alarm Board

Base Communication (D2)

Base RS485 communication input from

tower top #2, 2-twisted pair (4 wires total)

VBoost Input

Optional RS485 daisy chain input.

Remote connection point

located on back of unit.

Blue cable is NOT to be removed,

see page 14 for connection location

VBoost Output

Optional RS485 output to

daisy chain / VBoost.

Remote connection point

located on back of unit.

Blue cable is NOT to be removed,

see page 14 for connection location

Address Select Switch

Place rotary switch to position “0”

which corresponds to

base address “0”

If in daisy chain conguration,

place selector switch to the next

base address

Base Communication (D1)

Base RS485 communication input from
tower top #1, 2-twisted pair (4 wires total)

Alarm Output to BTS

(dry contact outputs for
Power, H2O, and Intrusion)

www.raycap.com

©Raycap • All rights reserved

320-1204 Rev.E

Page 15 of 38

RCMDC-6627-PF-48 INSTALL INSTRUCTIONS

11.6 StandardBase/TowerConguration.
(1) RCMDC-6627-PF-48 unit at the tower top and (1) RCMDC-4520-RM-48x unit at the base.

Note:

Selector switch set to
“•” or ”1” for Tower Top mode

Alarm
Outputs
to BTS

Note:

Selector switch set to
“0” for Base address “0”

©Raycap • All rights reserved

320-1204 Rev.E

Page 16 of 38

www.raycap.com

INSTALL INSTRUCTIONS RCMDC-6627-PF-48

11.7 StandardBase/TowerConguration.
(1) RCMDC-6627-PF-48 unit at the tower top and (1) RCMDC-6627-PF-48 unit at the base.

Tower Top Unit

Note:

Selector switch set to
“•” or ”1” for Tower Top mode

Tower-Base

communication

Base Unit

Alarm
Outputs
to BTS

Note:

Selector switch set to
“2” for Base mode
address “0”

Optional
Output to
VBOOST

www.raycap.com

©Raycap • All rights reserved

320-1204 Rev.E

Page 17 of 38

RCMDC-6627-PF-48 INSTALL INSTRUCTIONS

11.8 DaisyChainConguration.
(2) RCMDC-6627-PF-48 units at the tower top and (2) RCMDC-6627-PF-48 units at the base.

Tower Top Unit #1

Note:

Selector switch set to
“•” or ”1” for Tower Top mode

Base “0”

Tower-Base

communication

Note:

Selector switch set to
“2” for Base mode
address “0”

Daisy Chain Output

©Raycap • All rights reserved

320-1204 Rev.E

Page 18 of 38

www.raycap.com

INSTALL INSTRUCTIONS RCMDC-6627-PF-48

Tower Top Unit #2

Note:

Selector switch set to
“•” or ”1” for Tower Top mode

Base “1”

Tower-Base

communication

Alarm
Outputs
to BTS

Note:

Selector switch set to
“3” for Base mode
address “1”

Daisy Chain Input

Daisy Chain
Output to next
Base unit

www.raycap.com

©Raycap • All rights reserved

320-1204 Rev.E

Page 19 of 38

RCMDC-6627-PF-48 INSTALL INSTRUCTIONS

11.9 RCMDC-6627-PF-48attheTowerTopconnectedto(2)RCMDC-2260-RM-48withRetrotKitsatthebase.

This wiring scenario will be almost identical to (2) base-located RCMDC-3315-PF-48 units with Retrot Kits.

Tower

Note:

Selector switch set to
“•” or ”1” for Tower Top mode

©Raycap • All rights reserved

320-1204 Rev.E

Page 20 of 38

www.raycap.com

INSTALL INSTRUCTIONS RCMDC-6627-PF-48

Base “0”

Base “1”

Alarm

Outputs

to BTS

Note:

Selector switch set to
“2” for Base mode
address “0”

Daisy Chain
Output to next
Base unit

Daisy Chain Input

Note:

Selector switch set to
“3” for Base mode
address “1”

www.raycap.com

©Raycap • All rights reserved

320-1204 Rev.E

Page 21 of 38

RCMDC-6627-PF-48 INSTALL INSTRUCTIONS

2260 Rack

(Original Alarm Board)

2260 Rack

(Retrofit Alarm Board)

11.10 RCMDC-6627-PF-48attheTowerTopconnectedto(2)RCMDC-2260-RM-48racks,onewithaRetrotKit
and one without at the base.

6627 Dome

Note:

Selector switch set to
“•” or ”1” for Tower Top mode

©Raycap • All rights reserved

320-1204 Rev.E

Page 22 of 38

www.raycap.com

INSTALL INSTRUCTIONS RCMDC-6627-PF-48

2260 Rack

(Original Alarm Board)

2260 Rack

(Retrofit Alarm Board)

Alarm

Outputs

to BTS

Note:

Selector switch set to
“2” for Base mode
address “0”

www.raycap.com

©Raycap • All rights reserved

320-1204 Rev.E

Page 23 of 38

RCMDC-6627-PF-48 INSTALL INSTRUCTIONS

Installing Hybrid Cable-Fiber (In)

12.1 Loosely route ber cables around
the cable guides.

12.2 Remove the plugs in the ber

connectors to be used – To avoid
contamination, do not remove any plugs

until ber is immediately ready to be

installed.

Example: pull one plug, plug in ber,

repeat.

Plugs

12.3 Connect the cables into the ber

connection panel starting with the row
closest to the back plate, and feed
through the cable guides.

12.4 Connect ber according to the
Verizon Wireless established

guide.

©Raycap • All rights reserved

320-1204 Rev.E

Page 24 of 38

www.raycap.com

INSTALL INSTRUCTIONS RCMDC-6627-PF-48

Installing Hybrid Cable-Fiber (Out)

13.1 Feed cables through gland assembly.

13.2 Remove plugs in ber connectors that

will be used – To avoid contamination,

do not remove any plugs until ber is

immediately ready to be installed.

Example: pull one plug, plug in ber,

then do the next one, repeat.

Note:Alwayskeepun-used

 connectorsplugged.

13.3 Connect the cables into the ber

connection bar starting with the row
closest to the back plate, and feed
through the cable guides as shown.

13.4 Connect ber according to the

Verizon Wireless established

guide.

www.raycap.com

©Raycap • All rights reserved

320-1204 Rev.E

Page 25 of 38

RCMDC-6627-PF-48 INSTALL INSTRUCTIONS

Installation Complete.
Installed cable routing examples:

©Raycap • All rights reserved

320-1204 Rev.E

Page 26 of 38

www.raycap.com

INSTALL INSTRUCTIONS RCMDC-6627-PF-48

Installation Complete.
Closing and Securing Unit.

14.1 Slide enclosure lid into place.

Red must be completely covered for

proper lid alignment.

14.2 If installation requires padlocks, (not

provided) secure “bottom right”
enclosure.

14.3 As pictured, Lid IS properly aligned.

www.raycap.com

©Raycap • All rights reserved

320-1204 Rev.E

Page 27 of 38

RCMDC-6627-PF-48 INSTALL INSTRUCTIONS

SupportedCongurations

(Note: Any combination of these supported congurations, can be used in Daisy Chain.)

12OVPDomeCongurations(Base):

Unit Connected at Top

Base Unit 1 Tower 1 Tower 2

6627 6627 NONE YES

6627 3315 (with Retrot) NONE YES

6627 3315 (with Retrot) 3315 (with Retrot) YES

6627 6627 6627 NO

6627 6627 3315 NO

“6627” = 12 OVP Dome | “3315” = 6 OVP Dome

“with Retrot” = Retrot Alarm Board installed

12OVPRackCongurations(Base):

Unit Connected at Top

Base Unit 1 Tower 1 Tower 2

4520 6627 NONE YES

4520 3315 (with Retrot) NONE YES

4520 3315 (with Retrot) 3315 (with Retrot) YES

4520 6627 6627 NO

Conguration

Supported?

Conguration

Supported?

4520 6627 3315 NO

“4520” = 12 OVP Rack | “2260” = 6 OVP Rack | “6627” = 12 OVP Dome | “3315” = 6 OVP Dome

6OVPRack/DomeCongurations(Base):

Unit Connected at Base Unit Connected at Top

Base Unit 1 Base Unit 2 Tower 1

Conguration

Supported?

3315 (with Retrot) 3315 (with Retrot) 6627 YES

3315 (with Retrot) 3315 6627 YES

2260 (with Retrot) 2260 (with Retrot) 6627 YES

2260 (with Retrot) 2260 6627 YES

3315 3315 6627 NO

2260 2260 6627 NO

6627 6627 6627 NO

“4520” = 12 OVP Rack | “2260” = 6 OVP Rack | “6627” = 12 OVP Dome | “3315” = 6 OVP Dome

“with Retrot” = Retrot Alarm Board installed

©Raycap • All rights reserved

320-1204 Rev.E

Page 28 of 38

www.raycap.com

INSTALL INSTRUCTIONS RCMDC-6627-PF-48

Addendum

High Power Wire Bridge Kit
(Optional)

For Model

RCMDC-6627-PF-48

www.raycap.com

©Raycap • All rights reserved

320-1204 Rev.E

Page 29 of 38

RCMDC-6627-PF-48 INSTALL INSTRUCTIONS

A.1 Copyright

© Raycap, Inc. 2018 - All Rights Reserved

A.1.1 Disclaimer

The information in this document is subject to change without notice and describes only the product

dened in the introduction of this documentation. This documentation is intended for the use of

Raycap customers only for the purposes of the agreement under which the document is submitted,

and no part may be used, reproduced, modied or transmitted in any form or means without the prior

written permission of Raycap. The documentation has been prepared to be used by professional
and properly trained personnel, and the customer assumes full responsibility when using it. Raycap
welcomes customer comments as part of the process of continuous development and improvement
of the documentation.

Raycap has made all reasonable efforts to ensure that the instructions contained in this document
are adequate and free of material errors and omissions. Raycap will, if deemed necessary, explain
issues which may not be covered by this document.

The contents of this document are subject to revision without notice due to continued progress in
methodology, design and manufacturing. Raycap shall have no liability for any error damage of any
kind resulting from the use of this document.

A.1.2 Prerequisites

This document describes how to install the High Power Wire Bridge Kit on-site and how to mount,

and connect it to external interfaces.

Installers of Raycap’s RRH surge protective and ber/power management solutions must be industry

professionals who have attended training on the proper installation of the equipment by Raycap

and/or the mobile operator. Installers are required to read this installation guide thoroughly prior to

installation of the Raycap RRH protection equipment.

Installers shall obey all general and regional installation and safety regulations related to work on
high voltage installations, as well as regulations covering correct use of tools and personal protective

equipment. Use this equipment only for the purpose specied by the manufacturer. Do not carry out
any modications or t any parts that are not recommended by the manufacturer. This could cause

electric shock or other injuries.

A.1.3 Tools

7/16" Socket
1/2" Nut driver or deep socket driver
4mm Hex driver or at blade screwdriver

A.1.4 Parts in Kit

1x -48 Long Jumper Wire
1x RTN Long Jumper Wire
4x Custom Lug Set Screw

5x Kep Nut (1/4-20) (includes 1 extra)

4x Insulated Caps

For conditions other than those described above, please contact a Raycap Account Representative
at [phone], [phone] or www.raycap.com

Thank you for choosing quality products from Raycap.

©Raycap • All rights reserved

320-1204 Rev.E

Page 30 of 38

www.raycap.com

INSTALL INSTRUCTIONS RCMDC-6627-PF-48

Procedure for ‘6627’
Vertical Install

Installation Procedures

A.2.1 Remove 4 set screws.

A.2.2 Install 4 custom set screws.
Allow room for wire install under lug.

Install -48V and RTN cables.
Tighten custom lug set screws securing

input cables using 1/2" nut driver.

A.2.3 Install -48V jumper wire between rst

and second OVP with kep nut using

7/16" socket.

Install RTN jumper wire between rst

and second OVP with kep nut using
7/16" socket.

www.raycap.com

-48V

RTN

©Raycap • All rights reserved

320-1204 Rev.E

Page 31 of 38

RCMDC-6627-PF-48 INSTALL INSTRUCTIONS

A.2.4 Install 4 insulator caps over custom
installed lugs.

A.2.5 Remaining 4 lugs ready for high power
radio installation.

Insulator
Caps

A.2.6 Installation complete connecting 2
circuits for high power radios.

©Raycap • All rights reserved

320-1204 Rev.E

Page 32 of 38

www.raycap.com

INSTALL INSTRUCTIONS RCMDC-6627-PF-48

Vertical Installation Completed

A.2.7 Completed Wiring example. See below.

www.raycap.com

©Raycap • All rights reserved

320-1204 Rev.E

Page 33 of 38

RCMDC-6627-PF-48 INSTALL INSTRUCTIONS

Procedure for ‘6627’
Horizontal Install

Installation Procedures

A.3.1 Remove 4 set screws.

A.3.2 Install 4 custom set screws.
Allow room for wire install under lug.

Install -48V and RTN cables.
Tighten custom lug set screws securing

input cables using 1/2" nut driver.

A.3.3 Install -48V jumper wire between rst

and second OVP with kep nut using

7/16" socket.

Install RTN jumper wire between rst

and second OVP with kep nut using
7/16" socket.

©Raycap • All rights reserved

320-1204 Rev.E

Page 34 of 38

-48V

RTN

www.raycap.com

INSTALL INSTRUCTIONS RCMDC-6627-PF-48

A.3.4 Install 4 insulator caps over custom
installed lugs.

Insulator
Caps

A.3.5 Remaining 4 lugs ready for high power
radio installation.

A.3.6 Installation complete connecting 2
circuits for high power radios.

www.raycap.com

©Raycap • All rights reserved

320-1204 Rev.E

Page 35 of 38

RCMDC-6627-PF-48 INSTALL INSTRUCTIONS

Horizontal Installation Completed

A.3.7 Completed Wiring example. See below.

©Raycap • All rights reserved

320-1204 Rev.E

Page 36 of 38

www.raycap.com

RCMDC-6627-PF-48 INSTALL INSTRUCTIONS

©Raycap • All rights reserved

320-1204 Rev.E

Page 38 of 38

www.raycap.com