Ravas iForks User Manual

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USER MANUAL – iForks
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USER MANUAL
We would like to inform you about the fact that this RAVAS product is 100 % recyclable on the basis that the parts are processed and disposed off in the right manner. More information can be found on our website www.ravas.com.
Rev.20150617 Printing/typographical errors and model changes reserved
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PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE If you have any queries concerning the duration and terms of the guarantee, please contact your supplier. We would also refer you to our General Sale and Supply Conditions, which are available on request.
The manufacturer accepts no liability for any damage or injury caused by failure to follow these instructions, or from negligent operation or assembly, even if this is not expressly stated in this instruction manual. In light of our policy of continuous improvement, it is possible that details of the product may differ from those described in this manual. For this reason, these instructions should only be treated as guidelines for the installation of the relevant product. This manual has been compiled with all due care, but the manufacturer cannot be held responsible for any errors or the consequences thereof. All rights are reserved and no part of this manual may be reproduced in any way.
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Table of contents page
1. Introduction 4
2. Warnings & Safety measures 4
3. Exploded-view & parts list 5
4. System setup 6
4.1 Installation the iForks 6
4.2 Locking the iForks 6
4.3 Installing the indicator 7
4.4 Placing battery modules in the iForks 8
4.5 Switching on the iForks 8
4.6 Switching on indicator 9
4.7 Switch off the system 9
5. Changing the batteries 10
5.1 Low battery indication iForks 10
5.2 Changing the batterypacks of the iForks 11
5.3 Changing the batteries of the indicator 13
6. Use 14
6.1 Use (accurate weighing) 14
6.1.1 zero check before a weighing 14
6.2 Level correction 15
6.3 Establish Bluetooth communication and weigh! 16
6.4 Auto shut-off indicator 17
6.5 Auto shut-off iForks 18
6.6 Indicator functions 19
6.7 Error messages 21
6.8 Gross / tare / net weight 22
6.8.1 Net weighing: automatic tare 22
6.8.2 Net weighing: manual tare PT 24
6.9 Adding and reset 27
6.10 KG-LB switch 29
6.11 User settings 30
6.12 Changing the time and date on the printout 33
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IP65
1. Introduction
This manual describes the installation and use of the iForks. Read this manual carefully. The installer must be informed of the contents of this manual. Follow the contents of the manual precisely. Always do things in the correct order. This manual should be kept on a safe and dry place. In case of damage or loss the user may request a new copy of the manual from RAVAS.
2. Warnings & Safety measures
When using the iForks, please observe carefully the instructions and guidelines contained in this manual. Always perform each step in sequence. If any of the instructions are not clear, please contact RAVAS.
- All safety regulations that apply on the truck remain valid and unchanged
- No weighing operations are allowed if any persons or objects are in the vicinity; around, under or close to the load.
- RAVAS is not responsible for any physical harm done to the operator because of the presence of the indicator in the cabin.
- Any modifications done to the system must be approved in writing from the supplier, prior to any work being completed.
- It is the sole responsibility of the purchaser to train their own employees in the proper use and maintenance of this equipment.
- Do not operate this unit unless you have been fully trained of its capabilities.
- Check the accuracy of the scale on a regular basis to prevent faulty readings.
- Only trained and authorized personnel are allowed to service the scale.
- Always follow the operating, maintenance and repair instructions of this truck and ask the supplier when in doubt.
- RAVAS is not responsible for errors that occur due to incorrect weightings or inaccurate scales.
Should you have any further questions after reading this manual then you can contact us at:
RAVAS Europe B.V.
Toepadweg 7 Postbus 2023 5300 CA Zaltbommel Nederland Phone: +31 (0)418-515220 Fax: +31 (0)418-515320 Internet: www.ravas.com Email: [email protected]
Changes reserved
READ CAREFULLY
min -10°C
15°F
0 0
max 40°C
105°F
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3. Exploded-view & parts list
Part nr.
Designation
Article code
Number
Supplier
1
Assembled weighing fork
2 - 2 Battery pack (assembly without D-cellls)
BAP-IFORK
2
RAVAS
2a
with 1.5 V alkaline D-cellls (standard)
SA-BA-IFORK-ST
2
RAVAS
2b
with rechargable 1.2 V D-cells (option)
SA-BA-IFORK-RC
2
RAVAS
3
Top housing battery pack
2
-
4
Batteries (D-cell):
-
-
4a
A = regular 1.5 V D-cells (standard)
BA-1,5-DCELL
8
Buy locally
4b
B = rechargeable 1.2 V D-cells (option)
BA-1,5-DCELL-RC
8
Buy locally
5
Bottom housing battery pack
2
- 6 Philips-head screw M3 x 25
12
Buy locally
7
Round-head screw M6 x 8
MP-SCREW-M6-8-LOW-STST
6
Buy locally
8
Holder battery pack
BAP-HOLDER-WF
2
RAVAS
9
Weighing fork
WF-2A-100-45-608 (or 2B)
2
RAVAS
10
Loadcell
LC-2000
4
RAVAS
11
Loadcell fixation ring
MP-RING-LC-FIXATION
4
RAVAS
12
Fork shoe
FS-WF-25-1150-10-15-RAL7021
2
RAVAS
13
Bluetooth transmitterbox (assembly)
HO-J-RWV-BLT-F1 HO-J-RWV-BLT-F2
1 1 RAVAS
13a
Labels for Bluetooth transmitterboxes (set with nr. 1 and 2)
SS-LABEL-WF-SMALL
1
RAVAS
14
Coverplate forks (left) Coverplate forks (right)
MP-CP-RF-LEFT-FEM2A (or 2B) MP-CP-RF-RIGHT-FEM2A
1 1 RAVAS 15
Socket-head screw M8 x 20
MP-BOLT-M8-20-CYL
8
Buy locally
16a
Mounting bracket indicator
MP-BRACKET-RAM-BB
1
RAVAS
16b
Indicator mounting support
MP-SUP-RAM-CLAMP-BASE
1
RAVAS
17
Indicator (assembled)
SA-IN-31-IFORK
1
RAVAS
18
Charger (option)
SA-CH-WF-DUAL
1
RAVAS
19
Level correction sensor (option)
EP-LEVELSENSOR
1
RAVAS
20
Touch panel
FR-31N-RAV-HO
1
RAVAS
21
Socket head screw M6x40
MP-BOLT-M6-40-CYL
2
RAVAS
22
Top housing indicator (red)
HOP-RAV-RAL3000-UPPER
1
RAVAS
23
Display
INP-31-DISPLAY
1
RAVAS
24
Indicator board
IN-31-N-NO-ADS
1
RAVAS
25
Bluetooth receiver board
EB-31-N-BLT-DUAL
1
RAVAS
26
Middle cover
HOP-MC
1
RAVAS
27
Cellrubber block
HOP-PACK-XTRA-RU-STRIP
1
RAVAS
28
AA battery 1.5V
BA-1,5-PENN-AA-R6
4
Buy locally
29
Contact snap single
BAP-SNAP-SINGLE
2
RAVAS
30
Contact snap dual
BAP-SNAP-DUAL
1
RAVAS
31
Strain relief
HOP-RAV-STRAINRELIEF
1
RAVAS
32
Bottom housing indicator
HOP-RAV-RAL9011-LOWER
1
RAVAS
2
3
4
5
6
8
7
13
14
15
11
12
17 16a
9
16b
18
10
1
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4. System setup
4.1 Installing the iForks
The standard forks must be taken from the carriage plate. The iForks are placed on the carriage plate.
Locking the iForks
1.
2.
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3
2
1
4.2 Installing the indicator
Find a suitable position for the indicator:
1. at the cabin’s roof.
2. at the right side of the cabin, mounted onto a side-rail.
3. at the dashboard.
Installation of the indicator bracket & support
The indicator should be easy to reach and read out!
S13
1.
2.
S5
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1.
4.
2.
3.
4.3 Placing the batterypacks in the iForks
1. Lift up the locking clips on the battery holders.
2. Position the batterypacks in both forks.
3. Click the batterypacks into the battery holders.
4. Push the locking clips down to secure the batterypacks.
4.4 Switching on the iForks
1. Switch on the forks by pressing the blue buttons on both batterypack holders.
1.
2.
LED
2. The blue LED’s on the
iForks will start blinking
automatically.
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4.5 Switching on the indicator
4.6 Switching off the system
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
8 sec.
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
Start up the indicator. Press the on/off key.
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL
PCS KG/LB
CLR
5 sec.
1 2 3
Weigh!
Switch off the indicator by pressing the on/off key for 3 seconds.
1
2
Switch off the forks by pressing the blue buttons for 8 seconds.
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
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5. Changing batteries
5.1 Low battery indication iForks
Exchangeable batterypacks supply power to the iForks . When the voltage level of the batterypacks is running low, the low bat indicator will light up and the
pointer of the relating fork - “F1”, ”F2” or both - will start blinking in the display. The blue LED’s on the relating fork will start blinking very slowly (twice every 10 sec). The iForks will switch off automatically after 10 minutes.
FUNCTIONALITY BLUE LED
DURING POWERING ON
ON for 5 sec.
FULL BATTERY
Blink time interval
Working mode
Once every 1,5 sec.
Sleep mode
Once every 4 sec.
LOW BATTERY
Working mode
Twice every 10 sec.
Sleep mode
Twice every 10 sec.
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
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2.
1.
5.2 Changing the batterypacks of the iForks
5.2.1 Take out both batterypacks
5.2.2 Change the D-Cells inside the batterypacks
1.Remove the 6 Philips-head screws M3 x 25.
2.Remove the top housing of the battery pack.
3.Take out the D-cells.
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5.2.3 Place 4 full D-cell batteries in each batterypack. Replace the top housing of the batterypack and tighten the 6 Philips-head screws M3 x 25 (not too tight).
5.2.4 Replace the batterypacks of the iForks (see step 4.3, page 8)
5.2.5 Charge the rechargeable batterypacks (option)
The system additionally can be equipped with rechargeable batterypacks and a charger. Charge the battery for at least 8 hours. This will prevent loss of battery capacity. Check by reading the battery-pack label to make sure this batterypack is equiped with recharable batteries. Only batterypacks with recharable D-cells can be re-charged.
First position the batterypack inside the charger module, then plug the adaptors into the mains voltage. When the battery is being charged, the red LED on the charger is lit. After at least 8 hours charging, the batterypacks are full again. The red LED will stay on, even when the batterypacks are fully charged.
8 hours
1.
2.
4.
3.
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5.3 Changing the batteries of the indicator
As standard, the indicator is equipped with 4 AA batteries. Optionally the power supply of the indicator
can be wired from the truck’s batteries. This has to be ordered separately because the indicator has to
be supplied with the approperiate voltage converter of voltage stabilizator board.
Use a M6 hex key to release the bolts of the indicator housing.
Open the indicator housing and remove the empty batteries.
Place new batteries.
Be sure the batteries are positioned correctly. Watch for the polarity!
Close the indicator housing and tighten the bolts by using a M6 hex key.
2
3
4
1
5
Replace batteries as soon as the low bat indicator starts blinking. When the low-bat symbol starts flashing during printing (option) please change the batteries.
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
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6. Use
6.1 Use (accurate weighing)
OK
0
max 40°C
105°F
min -10°C
15°F
0
M1
M1
3 - 5 min.
After 3 to 5 minutes the load cells have reached the operational temperature. Don’t lift loads before the
zero-point correction has been executed.
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a
OK
F2e2e1 e3 F1
Check the zero reading before each weighing!
Before each weighing it is necessary to check if the system in without a load and does not make contact with other obstacles
When de indicator doesn’t show
automatically the zero, then a manual zero correction has to be done by pressing short on the key: >0<
e1 e2 e3 F1 F2
NET
ID CODE PT TOTAL PCS KG/LB
CLR
6.1.1 Check the zero reading before each weighing
6.2 Level correction (option)
NTEP: OK if α = +/- 5% ( 3˚) OIML: OK if α = +/- 5˚
Legal for trade:
OK
> α
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e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
6.3 Establish Bluetooth communication and weigh!
Switch on the iForks: press the blue button below both batterypacks.
Start up the indicator: press the on/off key.
1000
2 3 4
1
5
System is ready to weigh.
6
5 sec.
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL
PCS KG/LB
CLR
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
Before each weighing: check the zero point!
Before each weighing it is necessary to check whether the system is unloaded and free. If the indicator does not determine the zero point automatically, it must be done manually using the >0< key.
Before the next weighing, check the zero point again.
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20 sec.
2 min.
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
6.4 Auto shut-off indicator
2 5 4
1
no action !
Countdown starts: Press any key during to cancel auto-shut-off and go back to the weighing mode.
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
Indicator off
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
3
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
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e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
6.5 Auto shut-off iForks
Switch on the iForks: press the blue button below both batterypacks.
2 3 4
1
Restart the indicator: Press the on/off key.
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
- iForks off
-Indicator off
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
2 hour
no weighing !
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6.6 Indicator functions
Display Functions
the weighing system (including load) is stable
the weight shown is negative
ZERO the weight shown is within the zero range
NET the display is showing the net weight
e1 displayed weight shown is in range 1 (option multi range)
e2 displayed weight shown is in range 2 (option multi range)
e2 displayed weight shown is in range 3 (option multi range)
F1 Fork 1 / setpoint 1 is activated ( option relay output)
F2 Fork 2 / setpoint 2 is activated ( option relay output) kg displayed shows weight is kilograms lb displayed shows weight is pounds pcs number displayed represent number of pieces on the scale
low bat indicator
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
pcs
lb
kg
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Key functions
Each key has 2 operational and one entry function.
Standard function Key Special function Value entering (Short key press) (long key press) function (entry mode)
zero setting code entry
enter
automatic tare pre-set tare
decrease the value of the digit flashing
print weight and add to check subtotal and print total the total
increase the value of the digit flashing
sampling a piece weight enter a piece weight
shift to the next digit on the left
On switch Off switch And change to lb and kg
clear entry
Important
Operation of a key is not accepted unless the weighing system is stable (and the “load stable” pointer
lights up). This means that the indicator only executes commands with a stable load. For a detailed description of the functions CODE ENTRY, PIECE COUNT and RELAY check our operational
manual Indicator 4100 at www.ravas.com.
ID CODE
PT
TOTAL
PCS
KG/LB
CLR
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6.7 Error messages
ERROR MESSAGES
Display
Meaning
Out of error mode
Err01
Load cell signal is unstable
Automatic
Err02
Overload on full scale
Automatic after removing weight
Err03
Gross negative. This action is not allowed
Automatic
Err04
Out of zero range
Press any key
Err05
Sampling accuracy too low
Press any key
Err06
Input signal too high
Automatic after correcting input
Err08
Calibration out of range (negative)
Automatic
Err09
Calibration out of range (signal too low)
Automatic
Err10
Calibration count 2nd(3rd) point lower than count 1st(2nd) point
Automatic Err14
Setpoint value 2 < setpoint value 1. This is not allowed
Automatic
Err97
Err98
Legal for trade version: not allowed action
Calibration point must be higher than previous one
When action is intended, install jumper JP1 ( attention: after this action a complete new calibration and stamping of the system is necessary ) Automatic
Err99 ErrF1 ErrF2
---­L - _ ErrCS
+F1
+F2
Action only allowed in start-up units Problem with fork 1 (no communication) Problem with fork 2 (no communication) Loadcell signal negative Forks are out of level (only legal-for-trade version) Problem with correction sensor Battery of indicator is empty Battery of fork 1 is empty
Battery of fork 2 is empty
Automatic Restart indicator. Restart forks & indicator Restart indicator. Restart forks & indicator Lift up the forks from the ground Put the forks into horizontal position Contact the RAVAS Service department Replace the 4 AA batteries Replace the D-cells in both battery packs or charge both battery packs Replace the D-cells in both battery packs or charge both battery packs
DISPLAY MESSAGES
Display
Meaning
BltF1 BltF2
Successful Bluetooth link with fork 1 Successful Bluetooth link with fork 2
No error No error
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6.8 Net / Tare / Gross weight
EXPLANATION: Net(1) + Tare(2) = Gross(3)
6.8.1 Net weighing: automatic tare
2 1 3
4
The indicator is set to zero. The “NET” pointer shows that the tare weight is activated.
1 2 3
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
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5 7 8
9
The display shows the net value of the weighed load.
The gross weight is displayed again.
1000
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
6
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
1000
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
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3 sec.
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL
PCS KG/LB
CLR
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
6.8.2 Net weighing: manual tare (PT)
2
1
6
3
4
5
Press the PT key for 3 sec.
Press the up or down key until the desired value is reached.
5x
Press the up or down key until the desired value is reached.
1x
1000
25
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
Press ENTER to activate the tare weight.
2x
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8
7
12
9
10
11
The “NET”pointer lights up
When the iForks are completely unloaded, the tare value is displayed negatively.
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
1000
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
1000
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26
14
13
The gross weight is displayed again.
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
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27
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
6.9 Adding & reset
Press the TOTAL key to add the weight load to the total weight.
2
1
6
3
4
5
The display returns to the weighing mode automatically.
If a printer is installed, a printout will be made. The gross, net and tare weights are printed.
250
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
250
1000
e1 e2 e3 F1 F2
NET
ID CODEPTTOTAL PCS KG/LB
CLR
e1 e2 e3 F1 F2
NET
ID CODEPTTOTAL PCS KG/LB
CLR
Press the TOTAL key to add the weight load to the total weight.
If a printer is installed, a printout will be made. The gross, net and tare weights are printed.
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28
3 sec.
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
3 sec.
CLR
8 7 9
The subtotal can be checked by pressing the TOTAL key for 3 sec.
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
TOTAL
KG/LB
CLR
= RESET TOTAL & PRINT
= RESET TOTAL
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29
6.10 KG- LB switch
2
1
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
kg
KG/LB
5 sec.
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
lb
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6.11 User settings
2 1 3
CLR
3 sec.
EXIT without SAVING EXIT & SAVE
Back to weigh mode
Back to weigh mode
e1 e2 e3 F1 F2
NET
ID CODE
PT
TOTAL PCS KG/LB
CLR
10 sec.
??
The user menu can be entered by pressing the TOTAL key for 10 sec.
These user settings can be changed if desired. See next pages.
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Set the auto shut-off time indicator (delay time in minutes)
Set backlight (intensity in %)
0 min = indicator always on
0 % = backlight off
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32
(De-) activate Com Port 2
(De-) activate Com Port 1
It is not possible to de-activate Com Port 1 for iForks
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6.12. Changing the time and date on the printout
If the weighing system has been equipped with a printer, and an option board, the date and time can be printed together with the weight information.
Press the key for 6 seconds.
The display will show “ho_00” or the previous hour time setting The right digit flashing.
To accept the old value press ENTER ().
Or
Press the key to go up a value or press the key to go down a value until the required value is
reached.
Press to change to the next digit and use the or key to change the value until the required
value is reached.
To accept the new value press ENTER ().
The display will show “m_00” or the previous minute time setting. The right digit flashing.
Repeat the above procedure to accept or change the minute setting.
The display will show “dA_00” or the previous date of the month setting The right digit flashing.
Repeat the above procedure to accept or change the date of the month setting.
The display will show “m_00” or the previous month setting. The right digit flashing.
Repeat the above procedure to accept or change the month setting.
The display will show “YE_00” or the previous year setting. The right digit flashing.
Repeat the above procedure to accept or change the year setting.
The indicator will return to normal weighing mode.
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34
DECLARATION OF CONFORMITY
Issued by: RAVAS Europe B.V.
Toepadweg 7 5301 KA Zaltbommel The Netherlands
In accordance with the requirements of:
EMC Directive 2004/108/EC
Council Directive 2009/23/EC, only for OIML Class III
approved systems
Forks are produced according to international standards: ISO 2328 ISO 2330 EN 1726-1, paragraph 5.6.5
In respect of: a non-automatic weighing instrument Manufacturer: RAVAS Europe B.V.
Model: iForks Description: weighing forks
This declaration of conformity is valid when the above-mentioned instrument is marked with the CE mark. The instrument is verified in the factory and may be used immediately.
We, RAVAS Europe B.V., declare under our sole responsibility that this weighing system is in conformity with the directives and standards mentioned.
H.P.M. van Seumeren
Technical Director
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