Ravaglioli G3.140R, G3.140RS, GP3.140R, GP3.140RS Instruction Manual

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INSTRUCTION MANUAL

• For any further information please contact your local dealer or call:

For spare parts drawings refer to the section “ LIST OF COMPONENTS” enclosed to this manual.

TRANSLATION FROM THE ORIGINAL INSTRUCTIONS

G3.140R GP3.140R G3.140RS

GP3.140RS

1297-M007-1_R

Technical services: RAVAGLIOLI S.p.A. - Via 1° Maggio, 3 - 40037 Pontecchio Marconi - Bologna Italy

Phone (+39) 051 6781511 - Telex 510697 RAV I - Fax (+39) 051 846349 - e-mail: aftersales@ravaglioli.com

- Rev. n. 1 (02/2015)

Page 2 of 60

INSTRUCTION, USE AND MAINTENANCE MANUAL

SUMMARY

SYMBOLS USED IN THE MANUAL AND ON THE MACHINE __________________________ 5

1.0 GENERAL INTRODUCTION _________ 7

1.1 Introduction ___________________________7

2.0 INTENDED USE ____________________ 7

2.1 Staff training __________________________ 7

3.0 SAFETY DEVICES __________________ 8

3.1 Residual risks _________________________ 8

4.0 GENERAL SAFETY RULES _________ 8

5.0 PACKING AND MOBILIZATION FOR TRANSPORT _______________________ 9

6.0 UNPACKING _______________________ 10

7.0 MOBILIZATION ____________________ 10

8.0 WORKING ENVIRONMENT CONDITIONS ______________________ 10

8.1 Working area ________________________ 11

8.2 Lighting _____________________________ 11

9.0 MACHINE ASSEMBLY _____________ 11

9.1 Anchoring system ___________________ 11

9.2 Fixtures contained in the packing ___ 12

9.3 Assembly procedures ________________ 13

9.3.1 Fitting the mandrel on the flange _ 13

9.3.2 Fitting and removal of the pneumatic mandrel on the flange ___________________________ 13

9.3.3 Fitting of external data gauge (standard for G3.140RS - GP3.140RS versions) (optional for G3.140R - GP3.140R versions) ___ 15

9.3.4 Fitting of professional external data gauge (optional)____________ 16

9.3.5 Monitor fitting __________________ 17

9.3.6 Fitting the protection guard _____ 18

10.0 ELECTRICAL CONNECTION _______ 18

10.1 Electrical checks ____________________ 19

11.0 AIR CONNECTIONS _______________ 19

12.0 FITTING THE WHEEL ON THE MANDREL _________________________ 20

12.1 Fitting of the wheel (G3.140R - G3.140RS) ___________________________ 20

12.2 Fitting of the wheel (GP3.140R GP3.140RS) _________________________ 21

13.0 CONTROL PANEL _________________ 23

14.0 WHEEL BALANCING ______________ 23

14.1 Switching the machine on and off ___ 23

14.2 Balancing programs setting _________ 24

14.2.1 Programs rapid setting and measurements through distancediameter caliper arm ____________ 24

14.2.2 Programs setting through “Measurement being acquired” screen page _____________________ 27

14.3 Indicative display of points where to detect measures/to fit weight ________ 28

14.3.1 Weights positioning _____________ 28

14.4 Displaying the active/modifiable field _________________________________ 28

14.5 Wheel balancing screen page description __________________________ 29

14.5.1 Balancing mode _________________ 30

14.6 Use of machines with disabled automatic gauge ____________________ 32

14.6.1 Manual setting of wheel dimensions ______________________ 32

14.7 Standard balancing programs_______ 32

14.7.1 Static____________________________ 32

14.7.2 Static-1 __________________________ 33

14.7.3 Static-2 __________________________ 33

14.7.4 Dynamic_________________________ 33

14.7.5 ALU-S ___________________________ 33

14.7.6 ALU-S1 __________________________ 34

14.7.7 ALU-S2 __________________________ 34

14.7.8 ALU-1 ____________________________ 34

14.7.9 ALU-2 ____________________________ 34

14.7.10 ALU-3 __________________________ 35

14.7.11 ALU-4 __________________________ 35

14.8 Optional balancing programs _______ 35

14.8.1 ECO-WEIGHT mode ______________ 35

14.8.2 SPLIT mode _____________________ 37

14.8.3 Weights hidden behind spokes mode ____________________________ 39

14.8.4 Matching mode __________________ 40

14.9 Special balancing programs _________ 43

14.9.1 Pax ______________________________ 43

14.10 Recalculation Function _____________ 43

14.11 Motorbike Mode wheel balancing ___ 44

15.0 USER MENU (OPTIONS AND CALIBRATION) ____________________ 45

15.1 Options menu ________________________ 45

15.1.1 Lower weight limit ______________ 47

15.1.2 Setting adhesive weight dimensions and static threshold percentage ______________________ 47

15.1.3 User management _______________ 48

15.2 Machine calibration _________________ 49

15.2.1 Mandrel “Ø” calibration _________ 49

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

1297-M007-1_R

INSTRUCTION, USE AND MAINTENANCE MANUAL

Page 3 of 60

15.2.2 Weight measurement sensors calibration ______________________________ 49

15.2.3 Gauge calibration _______________ 50

16.0 ERROR SIGNALS __________________ 54

17.0 ROUTINE MAINTENANCE _________ 55

18.0 TECHNICAL DATA _________________ 56

18.1 Dimensions __________________________ 57

19.0 STORING __________________________ 58

20.0 SCRAPPING _______________________ 58

21.0 REGISTRATION PLATE DATA _____ 58

22.0 FUNCTIONAL DIAGRAMS _________ 58

Table A - Electrical and pneumatic

connection diagram ____________ 59

23.0 LIST OF COMPONENTS

1297-M007-1_R

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

Page 4 of 60

INSTRUCTION, USE AND MAINTENANCE MANUAL

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

1297-M007-1_R

KEY

1 – Weight holding bridge 2 – Pneumatic mandrel (only for GP3.140R - GP3.140RS models) 3 – Distance-diameter caliper 4 – Threaded mandrel (only for G3.140R - G3.140RS models) 5 – Protection guard 6 – Foot brake (only for G3.140R - G3.140RS models) / pneumatic mandrel open-close pedal (only for

GP3.140R - GP3.140RS models) 7 – Main switch 8 – External data gauge (standard for G3.140RS - GP3.140RS models ) (optional for G3.140R - GP3.140R

models) 9 – Fixed laser unit + led light (standard for G3.140RS - GP3.140RS models) 10 – Monitor 11 – Pusher ring 12 – Rapid ring nut (only for G3.140R - G3.140RS models) 13 – Locking sleeve (only for GP3.140R - GP3.140RS models) 14 – Cones 15 – Professional external data gauge (optional) 16 – Grippers for weight fitting 17 – Lateral guard 18 – Push-button panel with 7 keys

Fig. 1 - G3.140R - GP3.140R - G3.140RS - GP3.140RS

INSTRUCTION, USE AND MAINTENANCE MANUAL

Page 5 of 60

SYMBOLS USED IN THE MANUAL AND ON THE MACHINE

Symbols Description

2167000

Read instruction manual.

FORBIDDEN!

Wear work gloves.

Wear work shoes.

2167000

Wear safety earcaps.

99990758

Shock hazard.

Caution: hanging loads.

Mandatory. Operations or jobs to be performed compulsorily.

Danger! Be particularly careful.

Symbols Description

Move with fork lift truck or pallet truck.

Lift from above.

1541000

General danger.

Wear safety goggles.

Technical assistance necessary. Do not perform any intervention.

Warning. Be particularly careful (possible material damages).

Note. Indication and/or useful information.

Attention: never lift the machine by means of the mandrel.

99990114

Arrow plate.

999912940

1297-M007-1_R

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

Page 6 of 60

INSTRUCTION, USE AND MAINTENANCE MANUAL

99990114

99990758

999912940

999914160

999914170

999910050

•

999916310

999920190

999920540

INFORMATION PLATE LOCATION TABLE

IF ONE OR MORE PLATES DISAPPEARS FROM THE MACHINE OR BECOMES DIFFICULT TO READ, IT MUST BE REPLACED. QUOTE THE CODE NUMBER WHEN REORDERING.

99990114

99990758 999910050 999912940 999914160 999914170 999916310 999920190 999920540

•

Arrow plate Electricity danger plate Protection device use plate Lifting plate Voltage 230V 50/60 Hz 1 Ph plate Voltage 115V 50/60 Hz 1 Ph plate Skip label New G3 logo plate Laser point danger plate Serial number plate Manufacturer trademark nameplate

Code numbers of plates

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

1297-M007-1_R

INSTRUCTION, USE AND MAINTENANCE MANUAL

Page 7 of 60

SOME OF THE PICTURES PRESENT IN THIS MANUAL HAVE BEEN OBTAINED FROM PICTURES OF PROTOTYPES, THEREFORE THE STANDARD PRODUCTION MACHINES AND ACCESSORIES CAN BE DIFFERENT IN SOME COMPONENTS.

1.0 GENERAL INTRODUCTION

This manual is an integral part of the product and must be retained for the whole operating life of the machine.

Carefully study the warnings and instructions contained in this manual. It contains important instructions regarding FUNCTIONING, SAFE USE and

MAINTENANCE.

KEEP THE MANUAL IN A KNOWN, EASILY ACCESSIBLE PLACE FOR ALL ACCESSORY OPERATORS TO CONSULT IT WHENEVER IN DOUBT.

THE MANUFACTURER DISCLAIMS ALL RESPONSIBILITY FOR ANY DAMAGE OCCURRED WHEN THE INDICATIONS GIVEN IN THIS MANUAL ARE NOT RESPECTED: AS A MATTER OF FACT, THE NONCOMPLIANCE WITH SUCH INDICATIONS MIGHT LEAD TO EVEN SERIOUS DANGERS.

1.1 Introduction

Thank you for preferring this wheel balancer. We feel sure you will not regret your decision. This machine has been designed for use in professional workshops and stands out for its reliability and easy, safe and rapid operation. With just a small degree of maintenance and care, this wheel balancer will give you many years of trouble-free service and lots of satisfaction.

2.0 INTENDED USE

The machines models G3.140R - GP3.140R G3.140RS - GP3.140RS, and relative versions,

are wheel balancers for car and light transport, projected to be used exclusively to cancel out, or at least reduce to acceptable limits the vibrations of the wheels, by fitting counterweights of suitable size and in specific positions to the same wheels that are not correctly balanced.

DANGER: THIS MACHINE MUST BE USED STRICTLY FOR THE INTENDED PURPOSE IT WAS DESIGNED FOR (AS INDICATED IN THIS MANUAL).

THE MANUFACTURER CANNOT BE HELD RESPONSIBLE FOR ANY DAMAGE CAUSED BY IMPROPER, ERRONEOUS, OR UNACCEPTABLE USE.

AN INTENSIVE USE OF THE EQUIPMENT IN INDUSTRIAL ENVIRONMENT IS NOT RECOMMENDED.

2.1 Staff training

The machine may be operated only by suitably trained and authorized personnel.

Given the complexity of the operations necessary to manage the machine and to carry out the operations safely and efficiently, the personnel must be trained in such a way that they learn all the information necessary to operate the machine as intended by the manufacturer.

A CAREFUL READING OF THIS INSTRUCTION MANUAL FOR USE AND MAINTENANCE AND A SHORT PERIOD OF TRAINING WITH SKILLED PERSONNEL CAN BE AN ENOUGH PREVENTIVE PREPARATION.

1297-M007-1_R

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

Page 8 of 60

INSTRUCTION, USE AND MAINTENANCE MANUAL

3.0 SAFETY DEVICES

• Master switch positioned on the rear of the machine

Its function is to disconnect machine electric supply.

• Protection guard

Its function is to protect the operator from possible projections of materials on the wheel during its spin. Wheel spinning is normally prevented if the wheel protection guard is raised (open). When the protection guard is open, this interrupts the circuit that triggers the motor and automatic start is prevented, including in the case of an error.

Press stop key to stop wheel rotation in emergency conditions.

3.1 Residual risks

The machine was subjected to a complete analysis of risks according to reference standard EN ISO 12100. Risks are as reduced as possible in relation with technology and product functionality. Possible residual risks have been emphasized through pictorial representations and warnings which placing is indicated in “ PLATE POSITIONING TABLE” at page 6.

4.0 GENERAL SAFETY RULES

• Any tampering with or modification to the machine not previously authorized by the manufacturer exempts the latter from all responsibility for damage caused by or derived from said actions.

• Removing of or tampering with the safety devices or with the warning signals placed on the machine leads to serious dangers and represents a transgression of European safety rules.

• Use of the machine is only permitted in places free from explosion or fire hazard and in dry places under cover.

• Original spare parts and accessories should be used.

THE MANUFACTURER DENIES ANY RESPONSIBILITY IN CASE OF DAMAGES CAUSED BY UNAUTHORIZED MODIFICATIONS OR BY THE USE OF NON ORIGINAL COMPONENTS OR EQUIPMENT.

• Installation must be conducted only by qualified personnel exactly according to the instructions that are given below.

• Ensure that there are no dangerous situations during the machine operating manoeuvres. Immediately stop the machine if it miss-functions and contact the assistance service of an authorized dealer.

• In emergency situations and before carrying out any maintenance or repairs, disconnect all supplies to the machine by using the main switch, placed on the machine itself, and unplugging the power supply.

• The machine electrical supply system must be equipped with an appropriate earthing, to which the yellow-green machine protection wire must be connected.

• Ensure that the work area around the machine is free of potentially dangerous objects and that there is no oil since this could damage the tyre. Oil on the floor is also a potential danger for the operator.

• UNDER NO CIRCUMSTANCES must the machine be used to spin anything but vehicle wheels. Bad locking can cause rotating parts to come loose, with potential damage to the machine and anything in the vicinity and injury to the operator.

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

1297-M007-1_R

INSTRUCTION, USE AND MAINTENANCE MANUAL

Page 9 of 60

Fig. 2

5.0 PACKING AND MOBILIZATION FOR TRANSPORT

HAVE THE MACHINE HANDLED BY SKILLED PERSONNEL ONLY. THE LIFTING EQUIPMENT MUST WITHSTAND A MINIMUM RATED LOAD EQUAL TO THE WEIGHT OF THE PACKED MACHINE (SEE PARAGRAPH “TECHNICAL SPECIFICATIONS”).

The machine is packed completely assembled. The machine is inside a carton box which size is mm 1040x950x1090. Movement must be by pallet-lift or fork-lift trolley. The fork lifting points are indicated on the packing.

OPERATORS MUST WEAR SUITABLE WORK CLOTHES, PROTECTIVE GLASSES AND GLOVES, AGAINST THE DANGER FROM THE SPRAYING OF DANGEROUS DUST, AND POSSIBLY LOWER BACK SUPPORTS FOR THE LIFTING OF HEAVY PARTS. DANGLING OBJECTS LIKE BRACELETS MUST NOT BE WORN, AND LONG HAIR MUST BE TIED UP. FOOTWEAR SHOULD BE ADEQUATE FOR THE TYPE OF OPERATIONS TO BE CARRIED OUT.

• The machine handles and operating grips must be kept clean and free from oil.

• The workshop must be kept clean and dry. Make sure that the working premises are properly lit. The machine can be operated by a single operator. Unauthorized personnel must remain outside the working area, as shown in Fig. 3. Avoid any hazardous situations. Do not use airoperated or electrical equipment when the shop is damp or the floor slippery and do not expose such tools to atmospheric agents.

• When operating and servicing this machine, carefully follow all applicable safety and accident-prevention precautions. The machine must not be operated by professionally unskilled persons.

WHEN USING THE MODELS WITH WHEEL PNEUMATIC CLAMPING, DURING MANDREL OPENING/ CLOSING OPERATIONS, BE EXTREMELY CAREFUL AND KEEP YOUR HANDS OR OTHER PARTS OF YOUR BODY AWAY FROM THE MOVING MANDREL.

1297-M007-1_R

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

Page 10 of 60

INSTRUCTION, USE AND MAINTENANCE MANUAL

7.0 MOBILIZATION

THE LIFTING EQUIPMENT MUST WITHSTAND A MINIMUM RATED LOAD EQUAL TO THE WEIGHT OF THE MACHINE (SEE PARAGRAPH TECHNICAL SPECIFICATIONS). DO NOT ALLOW THE LIFTED MACHINE TO SWING.

NEVER LIFT THE MACHINE BY MEANS OF THE MANDREL.

If the machine has to be moved from its normal work post, the movement must be conducted following the instructions listed below.

• Protect the exposed corners with suitable material (Pluribol/cardboard).

• Do not use metallic cables for lifting.

• Make sure the electrical supply (and, for GP3.140R

- GP3.140RS models, the pneumatic supply) of the machine is not connected.

• Place again the machine onto the original pallet with whom it was delivered.

• Use transpallet or fork-lift for handling.

8.0 WORKING ENVIRONMENT CONDI-

TIONS

The machine must be operated under proper conditions as follows:

• temperature: 0° + 45° C

• relative humidity: 30 - 90% (dew-free)

• atmospheric pressure: 860 - 1060 hPa (mbar).

The use of the machine in ambient conditions other than those specified above is only allowed after prior agreement with and approval of the manufacturer.

6.0 UNPACKING

DURING UNPACKING, ALWAYS WEAR GLOVES TO PREVENT ANY INJURY CAUSED BY CONTACT WITH PACKAGING MATERIAL (NAILS, ETC.).

The cardboard box is supported with plastic strapping. Cut the strapping with suitable scissors. Use a small knife to cut along the lateral axis of the box and open it like a fan. It is also possible to unnail the cardboard box from the pallet it is fixed to. After removing the packing, and in the case of the machine packed fully assembled, check that the machine is complete and that there is no visible damage. If in doubt do not use the machine and refer to professionally qualified personnel (to the seller). The packing (plastic bags, expanded polystyrene, nails, screws, timber, etc.) should not be left within reach of children since it is potentially dangerous. These materials should be deposited in the relevant collection points if they are pollutants or non biodegradable.

THE BOX CONTAINING THE FIXTURES IS CONTAINED IN THE WRAPPING. DO NOT THROW IT AWAY WITH THE PACKING.

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

1297-M007-1_R

INSTRUCTION, USE AND MAINTENANCE MANUAL

Page 11 of 60

600

8.1 Working area

Fig. 4

a = 306 b = 580 c = 55

USE THE MACHINE INDOORS OR IN A ROOFED AREA. PLACE OF INSTALLATION MUST BE DRY, ADEQUATELY LIT AND IN COMPLIANCE WITH APPLICABLE SAFETY REGULATIONS.

The location of the machine requires a usable space as indicated in Fig. 3. The positioning of the machine must be according to the distances shown. From the control position the operator is able to observe all the machine and surrounding area. He must prevent unauthorized personnel or objects that could be dangerous from entering the area. The machine must be fixed on a flat floor surface, preferably of cement or tiled. Avoid yielding or irregular surfaces. The base floor must be able to support the loads transmitted during operation. This surface must have a strength of at least 500 kg/m². The depth of the solid floor must be sufficient to guarantee that the anchoring bolts hold.

8.2 Lighting

The machine does not require its own lighting for normal working operations. However, it must be used in an adequately lit environment. In case of poor lighting use lamps having total power 800/1200 Watt.

IF IT IS INSTALLED, EACH TIME THE ROD OF THE GAUGE IS EXTRACTED FROM ITS HOUSING, THE LED LIGHT (FIG. 1 REF. 9) TURNS ON MAKING THE INSIDE OF THE WHEEL WHERE THE OPERATOR MUST WORK BRIGHTER.

9.0 MACHINE ASSEMBLY

After having freed the various components from the packing check that they are complete, and that there are no anomalies, then comply with the following instructions for the assembly of the components making use of the attached series of illustrations.

9.1 Anchoring system

The packed machine is fixed to a pallet by support feet. Such feet also fix the machine to the ground through anchor small blocks as shown in Fig. 4 ref._1.

IN CASE OF WHEEL WEIGHING MORE THAN 30 KG, IT IS COMPULSORY TO FIX TO THE GROUND BY MEANS OF SCREW ANCHORS.

The holes in the solid floor must be about 10 cm deep with a diameter of 8 MA. The bolts (Fig. 4 ref. 1) must be inserted in the prearranged holes and fully tightened (tightening torque: about 22 Nm) until reaching the system full seal.

Fig. 3

1297-M007-1_R

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

Page 12 of 60

INSTRUCTION, USE AND MAINTENANCE MANUAL

1300A004

999072

129571492

GAR111

GAR101

GAR108

129590710

Fig. 5

9.2 Fixtures contained in the packing

The packing case contains also the fixtures box. Check that all the parts listed below are there (see Fig. 5).

For G3.140R model

Code Description N.

GAR101 Rapid ring nut + pusher ring 1 GAR111 Cones + protection cup 1

129571492 Gauge 1

1300A004 Weight pliers 1

999072 Carriages counterweight 1

For GP3.140R model

Code Description N.

GAR108 Rapid ring nut + pusher ring 1 GAR111 Cones + protection cup 1

129571492 Gauge 1

1300A004 Weight pliers 1

999072 Carriages counterweight 1

For G3.140RS model

Code Description N.

GAR101 Rapid ring nut + pusher ring 1 GAR111 Cones + protection cup 1

129571492 Gauge 1

1300A004 Weight pliers 1

999072 Carriages counterweight 1

129590710 External data gauge 1

For GP3.140RS model

Code Description N.

GAR108 Rapid ring nut + pusher ring 1 GAR111 Cones + protection cup 1

129571492 Gauge 1

1300A004 Weight pliers 1

999072 Carriages counterweight 1

129590710 External data gauge 1

THE GRIP-RING (FIG. 5 REF. A) MUST BE MOUNTED WITH THE TEETH OR DISCHARGE SIDE TOWARDS THE RING-NUT OR SLEEVE (SEE FIG. 5).

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

1297-M007-1_R

INSTRUCTION, USE AND MAINTENANCE MANUAL

Page 13 of 60

Fig. 6

Fig. 7

Fig. 8

9.3 Assembly procedures

9.3.1 Fitting the mandrel on the flange

Only for G3.140R - G3.140RS models

Screw the mandrel with an Allen wrench (Fig. 6 ref. 1) on the flange (Fig. 6 ref. 2).

9.3.2 Fitting and removal of the pneumatic mandrel on the flange

Only for GP3.140R - GP3.140RS models

FITTING

1. After making power and air connections switch on

the machine (the pneumatic mandrel always opens when the machine is switched on). Switch the machine off. Fit the internal mandrel on the flange and tighten it with the wrench provided (Fig. 7 and Fig. 8).

1297-M007-1_R

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

Page 14 of 60

INSTRUCTION, USE AND MAINTENANCE MANUAL

2. Press the brake's pedal and, at the same time, tighten the internal mandrel as far as it will go using the wrench provided (Fig. 9).

Fig. 9

3. Fit the external mandrel and tighten it manually (Fig. 10).

Fig. 10

4. Close the pneumatic mandrel by means of the pedal

to access the key socket (Fig.(Fig. 11).

Fig. 11

5. Press the brake pedal and at the same time block the external mandrel using the wrench supplied (Fig. 12).

Fig. 12

REMOVAL

• Close the pneumatic mandrel by means of the pedal

to access the key socket (Fig. 11).

• Press the brake pedal and at the same time release

the external mandrel by using the wrench provided (Fig. 12).

• Remove the external mandrel, open the pneumatic

mandrel by means of the pedal provided and loosen the internal mandrel using the special wrench (Fig. 9).

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

1297-M007-1_R

INSTRUCTION, USE AND MAINTENANCE MANUAL

Page 15 of 60

9.3.3 Fitting of external data gauge (standard for G3.140RS - GP3.140RS versions) (optional for G3.140R - GP3.140R versions)

1. Unscrew the fastening screws of the equalizer's

support (Fig. 13 ref. 1), being very careful about holding the same support.

2. Unscrew the 3 screws (Fig. 13 ref. 2) to the gauge

bracket (Fig. 13 ref. 3) and in the special inserts placed on the rear side of the frame. Lock the gauge arm (Fig. 13 ref. 4) by screwing the 2 screws provided (Fig. 13 ref. 5). Lock these screws with the nuts (Fig. 13 ref. 6) so that the mandrel and the gauge arm are levelled out (see

Fig. 14).

Fig. 13

3. Also make sure the gauge tip (Fig. 14 ref. 1) is

positioned at the centre of the mandrel.

Fig. 14

4. Connect connector (Fig. 15 ref. 1) of the cable coming from inside the machine to connector (Fig. 15 ref. 2) of the cable coming from the gauge arm. Fit the section of the cable with the connectors inside the arm (Fig. 15 ref. 3).

5. Fasten the cable with clamps.

6. Enable the external data gauge and carry out the device's calibration.

Fig. 15

1297-M007-1_R

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

Page 16 of 60

INSTRUCTION, USE AND MAINTENANCE MANUAL

9.3.4 Fitting of professional external data gauge (optional)

1. Unscrew the fastening screws of the equalizer's

support (Fig. 16 ref. 1), being very careful about holding the same support.

2. Unscrew the 3 screws (Fig. 16 ref. 2) to the gauge

bracket (Fig. 16 ref. 3) and in the special inserts placed on the rear side of the frame. Lock the gauge arm (Fig. 16 ref. 4) by screwing the 2 screws provided (Fig. 16 ref. 5). Lock these screws with the nuts (Fig. 16 ref. 6) so that the mandrel and the gauge arm are levelled out (see

Fig. 17).

Fig. 16

3. Also make sure the gauge tip (Fig. 17 ref. 1) is

positioned at the centre of the mandrel.

Fig. 17

4. Connect connector (Fig. 18 ref. 1) of the cable com-

ing from inside the machine to connector (Fig. 18 ref. 2) of the cable coming from the gauge arm. Fit the section of the cable with the connectors inside the arm (Fig. 18 ref. 3).

Fig. 18

5. Fasten the cable with clamps.

6. Enable the external data gauge and carry out the device's calibration.

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

1297-M007-1_R

INSTRUCTION, USE AND MAINTENANCE MANUAL

Page 17 of 60

90°

9.3.5 Monitor fitting

1. Unscrew the nuts (Fig. 19 ref. 1) and the washers (Fig. 19 ref. 2) from the screws (Fig. 19 ref. 3). Fit the support tube (Fig. 19 ref. 4) rotated through 90°, paying attention to the monitor and keyboard cables (Fig. 19 ref. 5) inside it. Then screw the previously unscrewed nuts and washers again.

Fig. 19

2. Connect the plugs on the power supply sockets and monitor signal. Connect the wiring of the keyboard.

3. Fix the monitor (Fig. 20 ref. 1) to the support (Fig. 20 ref. 2) with the screws (Fig. 20 ref. 3) and the washers (Fig. 20 ref. 4) supplied.

Fig. 20

4. Mount the guard (Fig. 21 ref. 1) to the support (Fig. 21 ref. 2) with the 6 screws (Fig. 21 ref. 3) and the washers (Fig. 21 ref. 4) supplied.

Fig. 21

1297-M007-1_R

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

Page 18 of 60

INSTRUCTION, USE AND MAINTENANCE MANUAL

Fig. 22

9.3.6 Fitting the protection guard

1. Mount the protection guard (Fig. 22 ref. 1) to the support (Fig. 22 ref. 2) using the screws (Fig. 22

ref. 3), interposing the Belleville washers (Fig. 22 ref. 4).

2. Tighten the screws (Fig. 22 ref. 3) in order to make the guard (Fig. 22 ref. 1) lift or lower without bumping against the limit switch. Carry out the adjustment so that it's possible to manually guide the guard both during closing and opening.

DURING GUARD'S ASSEMBLY, PAY ATTENTION TO THE MICRO PLACED INSIDE THE MACHINE.

10.0 ELECTRICAL CONNECTION

EVEN THE TINIEST PROCEDURE OF AN ELECTRICAL NATURE MUST BE CARRIED OUT BY PROFESSIONALLY QUALIFIED STAFF.

BEFORE CONNECTING THE MACHINE MAKE SURE THAT:

• THE MAIN POWER RATING CORRESPONDS TO THE MACHINE RATING AS SHOWN ON THE MACHINE PLATE;

• ALL MAIN POWER COMPONENTS ARE IN GOOD CONDITION;

• THE ELECTRICAL SYSTEM

IS PROPERLY GROUNDED (GROUND WIRE MUST BE THE SAME CROSS-SECTION AREA AS THE LARGEST POWER SUPPLY CABLES OR GREATER);

• MAKE SURE THAT THE ELECTRICAL SYSTEM FEATURES A CUTOUT WITH DIFFERENTIAL PROTECTION SET AT 30 mA.

Connect the machine up to the mains by means of the 3-pole plug provided (230 V single-phase) through the wall socket. If the plug provided is not suitable for the wall socket, fit a plug that complies with local and applicable regulations. This operation must be performed by expert and professional personnel.

FIT A TYPE-APPROVED (AS REPORTED BEFORE) PLUG TO THE MACHINE CABLE (THE GROUND WIRE IS YELLOW/GREEN AND MUST NEVER BE CONNECTED TO THE PHASE LEADS). MAKE SURE THAT THE ELECTRICAL SYSTEM IS COMPATIBLE WITH THE RATED POWER ABSORPTION SPECIFIED IN THIS MANUAL AND APT TO ENSURE THAT VOLTAGE DROP UNDER FULL LOAD WILL NOT EXCEED 4% OF RATED VOLTAGE (10% UPON START-UP).

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Fig. 24

FAILURE TO OBSERVE THE ABOVE INSTRUCTIONS WILL IMMEDIATELY INVALIDATE THE WARRANTY.

10.1 Electrical checks

BEFORE STARTING UP THE WHEEL-BALANCER, BE SURE TO BECOME FAMILIAR WITH THE LOCATION AND OPERATION OF ALL CONTROLS AND CHECK THEIR PROPER OPERATION (SEE PAR. “CONTROLS”).

CARRY OUT A DAILY CHECK OF MAINTAINED-TYPE CONTROLS CORRECT FUNCTIONING, BEFORE STARTING MACHINE OPERATION.

Once the plug/socket connection has been made, turn on the machine using the master switch (Fig. 23

ref. 1).

11.0 AIR CONNECTIONS

Only for GP3.140R - GP3.140RS models

IN CASE OF A CHANCE SUPPLY FAILURE, AND/OR BEFORE ANY PNEUMATIC CONNECTIONS, MOVE THE CONTROLS TO THE NEUTRAL POSITION.

Connect the wheel balancer to the centralised compressed-air system by means of the connection on the back of the machine (see Fig. 24). The air system supplying the machine must be able to supply filtered and de-humidified air at a pressure between 8 and 10 bar. It must feature an on-off valve upstream of the machine.

Fig. 23

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4. Fit the protection cap (Fig. 26 ref. 1) in the locknut (Fig. 26 ref. 2) and fasten against the wheel.

Fig. 25

Fig. 26

Fig. 27

Some aluminium wheels, with very high centring, must be fitted with the cone outside the wheel.

5. Clean the mandrel (Fig. 27 ref. 1) before fitting the wheel.

6. Fit the wheel (Fig. 27 ref. 3) with the inside of the rim towards the wheel balancer, until the wheel is up against the support flange (Fig. 27 ref. 2).

12.0 FITTING THE WHEEL ON THE MANDREL

To achieve perfect balancing, the wheel must be carefully and properly fitted on the mandrel. Imperfect centring will inevitably cause unbalances.

MOST IMPORTANT IS THAT ORIGINAL CONES AND ACCESSORIES ARE USED MADE SPECIFICALLY FOR USE ON THE WHEEL BALANCER.

Wheel fitting using the cones provided is illustrated below. For alternative fittings, using optional accessories, refer to the special instructions provided separately.

12.1 Fitting of the wheel (G3.140R - G3.140RS)

1. Remove any type of foreign body from the wheel

(Fig. 25 ref. 3): pre-existing weights, stones and mud, and make sure the mandrel (Fig. 25 ref. 1) and the rim centring area are clean before fitting the wheel on the mandrel.

2. Carefully choose the cone (Fig. 25 ref. 2) most suit-

able for the wheel to be balanced. These accessories must be selected according to the shape of the rim. Position the wheel (Fig. 25 ref. 3), fitting the cone (Fig. 25 ref. 2) on the mandrel (Fig. 25 ref. 1): be careful (otherwise this could seize) until this rests against the support flange (Fig. 25 ref. 4).

3. Fit the wheel with the inner side of the rim towards

the wheel balancer and against the cone.

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Fig. 28

7. Fit the cone (Fig. 28 ref. 3) with the narrowest part

turned towards the wheel

8. Fit the grip-ring (Fig. 28 ref. 1) in the nut (Fig. 28 ref. 2) and fasten the cone (Fig. 28 ref. 3).

12.2 Fitting of the wheel (GP3.140R -

GP3.140RS)

1. Remove any type of foreign body from the wheel

(Fig. 30 ref. 3): pre-existing weights, stones and mud, and make sure the mandrel (Fig. 30 ref. 1) and the rim centring area are clean before fitting the wheel on the mandrel.

2. Carefully choose the cone (Fig. 30 ref. 2) most suit-

able for the wheel to be balanced. These accessories must be selected according to the shape of the rim. Position the wheel (Fig. 30 ref. 3), fitting the cone (Fig. 30 ref. 2) on the mandrel (Fig. 30 ref. 1): be careful (otherwise this could seize) until this rests against the support flange (Fig. 30 ref. 4).

3. Fit the wheel with the inner side of the rim towards the wheel balancer and against the cone.

Fig. 29

Open/close the pneumatic mandrel

Brake the wheel

Open the pneumatic mandrel by means of the special pedal, see Fig. 29.

THE GRIP-RING (FIG. 28 REF. 1) MUST BE MOUNTED WITH THE TEETH SIDE TOWARDS THE RINGNUT (FIG. 28 REF. 2).

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1 2

Fig. 30

4. Fit the protection cap (Fig. 31 ref. 1) in the bush (Fig. 31 ref. 2) and bring everything against the wheel.

Lift the control pedal to close the mandrel and then clamp the wheel. Some aluminium wheels, with very high centring, must be fitted with the cone outside the wheel.

5. Clean the mandrel (Fig. 32 ref. 1) before fitting the wheel.

6. Fit the wheel (Fig. 32 ref. 3) with the inside of the rim towards the wheel balancer, until the wheel is up against the support flange (Fig. 32 ref. 2).

Fig. 31

Fig. 32

7. Fit the cone (Fig. 33 ref. 3) with the narrowest part

turned towards the wheel

8. Fit the grip-ring (Fig. 33 ref. 1) in the bush (Fig. 33

ref. 2) and bring everything against the wheel.

Fig. 33

THE GRIP-RING (FIG. 33 REF. 1) MUST BE MOUNTED WITH THE DISCHARGE SIDE TOWARDS THE SLEEVE (FIG. 33 REF. 2).

Close the pneumatic mandrel by lifting the appropriate control pedal.

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Fig. 34

KEY

1 – Monitor 2 – Function push button (red) 3 – Function push button (yellow) 4 – Function push button (grey) 5 – Function push button (blue) 6 – Function push button (green) 7 – Previous page push button 8 – Next page/print push button 9 – Push-button panel (push-button panel with 7 keys)

14.0 WHEEL BALANCING

14.1 Switching the machine on and off

Press the "ON" switch (Fig. 23 ref. 1), located in the rear part of the equipment.

IN THE CASE OF PNEUMATIC MODELS, ON STARTING, THE PNEUMATIC MANDREL IS ALWAYS OPENED. ALWAYS KEEP YOUR HANDS AND OTHER PARTS OF THE BODY AWAY FROM THE MOVING MANDREL. ALSO TAKE CARE IF A WHEEL IS ALREADY FITTED ON THE MANDREL, AS THIS COULD BE FORCED OFF THE SHAFT DURING THE OPENING OF THE MANDREL ITSELF.

Wait a few seconds until the complete loading of the operational program. The equipment is ready to operate when the main screen “Home” appears on the monitor..

Fig. 35

1 2 34 5A B C

DURING MANDREL OPENING/ CLOSING OPERATIONS, BE CAREFUL TO KEEP YOUR HANDS AND OTHER PARTS OF THE BODY AWAY FROM THE MANDREL.

13.0 CONTROL PANEL

The wheel balancers are equipped with a control panel equipped with a keyboard to interact/operate the controls presented in graphical form on the monitor. On the monitor are displayed all the instructions for the correct wheel balancing, for example indicating where the operator shall fit adhesive or clip weights and the balancing mode and/or option used, as well as correct wheel rotation for inner/outer weights positioning.

KEY

A – Displaying operations/information area B – Colours for identification of the buttons to be

used C – Function icons 1 – Programs and measurements acquisition but-

tons 2 – Wheel spin push-button 3 – Go to next page 4 – Pneumatic mandrel opening/closing (only

for GP3.140R - GP3.140RS models)

(generally used in case of emergency) 5 – User management (if enabled)

(user management is not enabled on ma-

chine delivery)

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At the bottom of the main screen and each screen described below, there will be coloured rectangles (Fig. 35 ref. B) located above the icons of identification function (Fig. 35 ref. C). These functions are activated by pressing the appropriate coloured button on the keypad (Fig. 34 ref. 9). Press the button (Fig. 35 ref. 3) to display a second page where you can access the "Technical assistance" menu and the "Run-out" menu (see Fig. 36).

Fig. 36

KEY

1 – User menu 2 – Run-out menu (visible only if the machine is fit

or if the Run-out device is enabled)

3 – Return to previous page

Fig. 38

1 23

Fig. 37

In order to turn off the machine, simply press the "OFF" switch (Fig. 23 ref. 1).

WHEN THE EQUIPMENT IS TURNED OFF LOSES ALL THE MEASUREMENTS AND THE STORED DATA (SIZE, SPINS, USERS, ETC ...). AT RESTARTING,

PRESSING THE BUTTON (IN THE CASE HAVE NOT YET BEEN STORED ON THE NEW MEASURES AFTER THE SWITCHING ON), THE MACHINE DOES NOT PERFORM ANY OPERATION.

14.2 Balancing programs setting

The setting of the balancing programs can be performed in two ways:

- through the gauge arm (rapid setting);

- through “Measurement being acquired” screen, ap-

pearing when the button is pressed (Fig. 35 ref. 1).

The setting modes are completely different even if

they allow to reach the same result (but with different

times).

14.2.1 Programs rapid setting and measurements through distance-diameter caliper arm

The use of the distance-diameter caliper arm allows the rapid automatic wheel balancing program and the measures entry. From page “Home”:

- bring into contact the weights fitting gripper with the

inner part of the rim (1 contact only) to select the program "STATIC" (see Fig. 37).

REPEATEDLY BRINGING THE GAUGE'S ARM (FIG. 38 REF. 1) IN CONTACT WITH THE MANDREL (FIG. 38 REF. 2), THE PROGRAM WILL CYCLE FROM "STATIC" TO "STATIC 1" TO "2 STATIC" THEN RETURNING TO THE BEGINNING.

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Fig. 39

Width

automatic

measurement

Width

automatic

measurement

Fig. 40

Fig. 41

- After entering all the required measures, you can spin

the wheel by pressing the button and closing the protective guard.

• Measuring procedure of electronic RUN-OUT with

the distance-diameter caliper arm.

The electronic RUN-OUT measuring device is useful to check if the rim has some imperfections. To access the screen to choose the rim control mode, proceed as follows:

- from the "Home" page, press the button

(Fig. 40 re. 1) and then the button (see

Fig. 41 ref. 1).

GAR304

GAR306

- Bring into contact the weights fitting gripper with the

inner part of the rim (2 contact points) (see Fig. 37) to select “ALU-S” program.

REPEATEDLY BRINGING THE GAUGE'S ARM (FIG. 38 REF. 1) IN CONTACT WITH THE MANDREL (FIG. 38 REF. 2), THE PROGRAM WILL CYCLE FROM "ALU-S" TO "ALU-S1" TO "ALU-S2" THEN RETURNING TO THE BEGINNING.

WHENEVER THE DISTANCE-DIAMETER CALIPER AND/OR THE EXTERNAL DATA GAUGE (GAR306 OR GAR304, SEE FIG. 39) (IF ANY) IS KEPT IN POSITION FOR A FEW SECONDS AGAINST THE RIM (UNTIL THE MACHINE MAKES AN APPROPRIATE SOUND NOTIFICATION), THE POSITION IS STORED AND THE VALUES MEASURED IN THE PRE-ARRANGED FIELDS IN THE SELECTED WHEEL BALANCING PROGRAM ARE LOADED.

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- On the monitor you will see the screen below where there are buttons to select the type of flaw detection.

1 – Rim inner right lateral fault detection (ena-

bled only with GAR303)

2 – Rim inner left lateral fault detection (enabled

only with GAR303) 3 – Rim inner lateral fault detection 4 – Tyre fault detection (enabled only with

GAR303) 5 – Wheel spin push-button

1 2 3 4 5

Fig. 42

Tyre fault detection (lateral inner side).

From the screen page Fig. 42 press the button (Fig. 42 ref. 3). The screen page below is displayed.

Place the distance-diameter caliper grippers (Fig. 43

ref. 1) on the inner side of the rim, as shown in Fig._43.

Press the green button on the monitor (Fig. 42 ref. 5) to start the rim analysis procedure. The circle starts to spin at low speed (30 rpm) and at the end of the measurement the eccentricity graph appears, as shown in the Fig._44.

Fig. 43

Fig. 44

1 23

1 – Fundamental sine wave(fuchsia-coloured-

graph) 2 – Graph of detected eccentricity (red) 3 – Slider that indicates the current position of

the rim ("12 o'clock") (green) 4 – Value in mm of the highest peak of imperfec-

tion detected on the rim 5 – Value in mm of imperfection of the rim at the

current position 6 – Value in mm of the lowest peak of imperfec-

tion detected on the rim 7 – Graph deleting button 8 – Run-out mode carried out where the data is

displayed in the graph

The red graph (Fig. 44 ref. 2) represents exactly the geometric shape of the rim. The more the circle is round and linear, the more the graph is flat, unlike the more the circle has deficiencies, the more the graph is large. You can follow the eccentricity in the graph by manually turning the rim, the green-coloured-slider (Fig. 44 ref. 3), indicates the position of the rim in "12 o'clock" position.

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14.2.2 Programs setting through “Measurement being acquired” screen page

From the “Home” page, press the (Fig. 35 ref. 1) button to display the "Measurement being ac-

quired" screen below:

- Press the button to display the following programs selection screen page:

PRESS THE BUTTON (Fig. 35 ref. 1) TO DISABLE AU-

TOMATIC FUNCTION OF THE DISTANCE-DIAMETER CALIPER ARM WHEEL BALANCING SELECTION, DESCRIBED IN PAR. 14.2.1. TO BE ABLE TO REUSE THE AUTOMATIC FUNCTION TO SELECT THE WHEEL BALANCING PROGRAM WITH GAUGE ARM, IT IS NECESSARY TO RETURN TO "HOME" PAGE, BY PRESSING THE

BUTTON .

The selection of the wheel balancing program is possible in 2 ways:

- with highlighted program (blue colour) by pressing the

or until you see the desired program. With this mode only the 11 standard programs can be selected (DYN, ALU-S, ALU-S1, ALU-S2, STAT, STAT-1, STAT-2, ALU-1, ALU-2, ALU-3, ALU-4).

IF THE PROGRAM NAME IS NOT HIGHLIGHTED (BLUE), PRESS

THE BUTTON REPEATEDLY UNTIL THE ABOVE CONDITION IS REACHED.

Use the arrows and/or to select the wished mode (blue). In this mode you can select the 11 standard programs (listed above) and special programs (PAX360, PAX420, PAX460, PAX700).

AFTER YOU HAVE SELECTED THE DESIRED PROGRAM, USE THE DISTANCE-DIAMETER CALIPER AND/OR THE EXTERNAL DATA GAUGE (GAR306 OR GAR304) (IF ANY) TO DETECT THE MEASURES REQUIRED BY THE PROGRAM.

- After entering all the required measures, you can spin

the wheel by pressing the button and closing the protective guard.

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Fig. 45

516 5 34

KEY

1 – 1st weight fitting point distance 2 – Rim diameter 3 – Balancing mode 4 – Point at which to take the measure/adhesive

weight fitting

5 – Point at which to take the measure/clip weight

fitting 6 – Last unbalance detected by the machine 7 – Rim width

14.3 Indicative display of points where to detect measures/to fit weight

IT IS VERY IMPORTANT TO REMEMBER THE POINTS SELECTED FOR MEASUREMENT INSIDE THE RIM SINCE DURING THE WEIGHTS FITTING WITH FIXED LASER YOU WILL NOT HAVE ANY OTHER REFERENCE EXCEPT FOR THE CROSS LINE ON THE RIM, GENERATED BY THE LASER ITSELF. THE POSITIONING IN DEPTH WILL BE AT THE DISCRETION OF THE OPERATOR.

Depending on the type of program selected,the machine shows on the monitor the guideline points where to take measures and, consequently, where you must apply weights (Fig. 45 ref. 4-5).

THE MORE THE POINTS CHOSEN FOR THE PROBING ARE DISTANT FROM EACH OTHER THE MORE THE BALANCING WILL BE EFFECTIVE.

14.3.1 Weights positioning

The monitor displays when it is absolutely necessary that the weight is applied at "12 o'clock" position. Pay particular attention to the content of the weights iden-

tification icons since if the following words are displayed, then the icon corresponding weight has to be applied at "12 o'clock" position (typical of ALU-S1, ALU-S2 programs).

IF ALL MEASURES REQUIRED BY THE PROGRAM HAVE NOT BEEN TAKEN/INSERTED, THE MACHINE DOES NOT ALLOW THE WHEEL SPIN TO DETECT THE UNBALANCE.

14.4 Displaying the active/modifiable field

During the various phases of measures detection, the active field turns blue.

Pressing the buttons or you can change the value and/or program inside the active field. To change the selected active field, simply press the button

until the desired field is coloured blue.

THE SELECTION OF THE ACTIVE FIELD IS DONE BY HIGHLIGHTING THE FIELDS IN A CLOCKWISE DIRECTION.

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14.5 Wheel balancing screen page description

After executing the spin of the wheel, the monitor displays a series of important information that helps the operator in his operations and subsequent choices.

2P163 P2

29783

1 a b

d 5 c 4

KEY

1 – Measures used by the program to perform the

spin and detect the values in P1 - P2 P1 – Weight to be fitted on rim outer side P2 – Weight to be fitted on rim inner side 2 – Wheel placed to fit the weight on wheel outer

side (arrows both green) 3 – Wheel not placed to fit the weight on wheel

inner side (blue/black arrows) 4 – Wheel balancing suggestions 4a – SPLIT Program (Clip weights program) or

MATCHING Program 4b – SPOKES Program (program with adhesive

weights) 4c – ECO-WEIGHT Program with weight value to

be fitted (if the value is of blue, the machine

advises not to use it) 4d – STATIC Program 5 – N° user (if selected) 6 – Arrows indicating the weight fitting point with

distance-diameter caliper arm 7 – Wheel repositioning button for weights fitting 8 – Display the actual weight

9 – By pressing the button you will see the

following page where you can select one of the

programs suggested by the machine.

Fig. 46

NORMALLY DURING THE DETECTION OF MEASUREMENTS, THE 1ST ACTIVE FIELD WILL BE THE ONE FOR THE SELECTION OF THE PROGRAM.

THERE IS A CASE, HOWEVER, IN WHICH THE 1ST ACTIVE FIELD WILL BE THE RIM WIDTH.

THIS CASE WILL OCCUR ONLY IF FROM "HOME" PAGE IS DETECTED ONLY ONE MEASUREMENT INSIDE THE RIM. THE PROGRAM WILL AUTOMATICALLY SET TO "STATIC" BUT IT WILL MAKE IT POSSIBLE (IN CASE OF ABSENCE OF EXTERNAL DATA GAUGE) TO MANUALLY ENTER RIM WIDTH AND TO QUICKLY SWITCH TO THE PROGRAM "DYNAMIC".

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INSTRUCTION, USE AND MAINTENANCE MANUAL

SPLIT program

or MATCHING

SPOKES Program

ECO-WEIGHT Program

14.5.1 Balancing mode

The machine has the ability to perform the wheel bal-

ancing (weights fitting) in 3 different ways:

- using the distance-diameter caliper arm with weights fitting grippers;

- using the laser at “6 o'clock”;

- weights fitting at “6 o'clock” (without the use of lasers).

• Weights fitting with distance-diameter caliper

arm.

1. Place the adhesive weight on the arm grippers.

Fit the adhesive weight in the

pliers of the gauge rod

2. Pull out the gauge until the arrows (Fig. 46 ref._6)

both turn green.

3. Rotate the gauge arm until the weight touches

the rim.

Fit weight on the position where pliers touches the wheel

4. Bring the distance-diameter caliper arm into rest-

ing position.

5. Press the button to change the weight fit-

ting side.

6. Proceed in the same way as described in points

1-2-3.

IF THE GUARD AND REPOSITIONING FUNCTION ARE DISABLED, ON BUTTON 7 YOU WILL SEE

THE ICON THAT WILL ALLOW THE WHEEL SPIN WITHOUT RETURNING TO THE PREVIOUS PAGE. THE POSITIONING OF THE WHEEL FOR THE APPLICATION OF THE WEIGHTS MUST BE DONE MANUALLY.

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BEFORE REMOVING THE DIAMETER-DISTANCE CALIPER, PRESS THE BRAKE PEDAL AND HOLD IT DOWN UNTIL THE WEIGHT HAS NOT BEEN APPLIED, ENSURING IN THIS WAY THAT, DURING THESE PHASES, THE WHEEL CAN NOT ROTATE.

• Weights fitting with laser (at "6 hours").

ON DELIVERY THE MACHINE (IF PRE-SET WITH FIXED LASER) IS SET WITH THE CORRESPONDING OPTION DESELECTED. TO USE THIS MODE, IT IS NECESSARY THAT THE RELEVANT FUNC-

TION IS ENABLED

ON THE MENU "OPTIONS" DESCRIBED IN PAR. 15.1.

TO USE THIS WEIGHTS APPLICATION MODE THE OPERATOR MUST REMEMBER THE PRECISE POINT AT WHICH THE MEASUREMENT WAS TAKEN WITH THE DISTANCE-DIAMETER CALIPER ARM.

At the end of the spin, on the rim at "6 hours" is displayed a laser beam (blade) indicating the axis on which to apply the weight. The positioning of the weight (s) in depth shall be at the discretion of the operator, depending on where remembers taking the measure.

BE SURE TO APPLY THE (INTERNAL OR EXTERNAL) WEIGHT AS INDICATED BY THE 2 GREEN ARROWS (Fig. 46 ref. 2 or 3) ON THE CORRESPONDING MONITOR SCREEN.

• Weights fitting at “6 o'clock” (without the use of lasers).

TO USE THIS MODE, IT IS NECESSARY THAT THE RELEVANT FUNC-

TION IS ENABLED ON THE MENU "OPTIONS" DESCRIBED IN PAR. 15.1.

TO USE THIS WEIGHTS APPLICATION MODE THE OPERATOR MUST REMEMBER THE PRECISE POINT AT WHICH THE MEASUREMENT WAS TAKEN WITH THE DISTANCE-DIAMETER CALIPER ARM.

USING THIS MODE, THE MACHINE ALLOWS YOU TO APPLY ANY ADHESIVE WEIGHTS THAT WOULD BE APPLIED TO "12 HOURS" TO "6 O'CLOCK". IF, AFTER YOU ENABLE THIS MODE, ON BALANCING PROGRAM APPEARED AGAIN THE

ICON (ONLY IN THIS CASE) THE ADHESIVE WEIGHT WILL BE APPLIED TO "12 HOURS".

At the end of the spin, the wheel stops in place to apply the weight at "6 o'clock". The positioning of the weight (s) in depth shall be at the discretion of the operator, depending on where remembers taking the measure.

BE SURE TO APPLY THE WEIGHT (INTERNAL OR EXTERNAL) AS INDICATED BY THE 2 GREEN ARROWS (Fig. 46 ref. 2 or 3) ON THE CORRESPONDING MONITOR SCREEN.

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14.6 Use of machines with disabled automatic gauge

The entry of diameter, width and distance measures of the machine rim must be performed manually. The reading of these measures can be made as follows:

- visual readout on caliper graduated scale (distance);

- values readout on rim (diameter and width);

- width value detection with manual caliper (width)

(see Fig. 47).

Fig. 47

MANUAL CALIPER. Width manual detection

14.6.1 Manual setting of wheel dimensions

In case the operator wants to edit and/or manually enter the wheel dimensions, proceed as follows:

- from the desired measurement mode screen, press

the button until highlighting with blue the field to modify/edit;

- press the buttons or until reaching the

desired value;

- press button to shift to the next value.

After entering all the required measures, you can spin

the wheel by pressing the button and closing the protective guard.

NOTE: In case the distance-diameter caliper was disa-

bled, the displayed page for detected unbalance is as follows:

In this screen page,in addition to the information of the detected unbalance, there are measurements in mm where you must remove the gauge arm (Fig. 48 ref._1-2) to apply the weights inside the rim.

14.7 Standard balancing programs

14.7.1 Static

The STATIC program permits balancing wheels by fitting adhesive weights on the outer and inner sides of the rim. Enter the measurements (see Par. 14.2.1 or

14.6.1) and proceed as described in Par. 14.5. At the end of the procedure, the wheel balancing conditions can be checked by performing a trial spin.

Fig. 48

1 2

The procedure has now been completed.

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14.7.2 Static-1

The STATIC 1 function is a procedure that offsets wheel vibrations using a single weight with clip on a single plane positioned exactly at 12 o’ clock. Enter the measurements (see Par. 14.2.1 or 14.6.1) and proceed as described in Par. 14.5 "Dynamic balancing" (only for wheel inner side). At the end of the procedure, the wheel balancing conditions can be checked by performing a trial spin.

The procedure has now been completed.

14.7.3 Static-2

The STATIC 2 function is a procedure that offsets wheel vibrations using a single adhesive weight on a single plane positioned exactly at 12 o’ clock. Enter the measurements (see Par. 14.2.1 or 14.6.1) and proceed as described in Par. 14.5 "Dynamic balancing" (only for wheel inner side). At the end of the procedure, the wheel balancing conditions can be checked by performing a trial spin.

14.7.4 Dynamic

The DYNAMIC program allows the wheels balancing by fitting two clip adhesive weights: one on the outside and one on the inside rim. Enter the measurements (see Par. 14.2.1 or 14.6.1) and proceed as described in Par. 14.5. At the end of the procedure, the wheel balancing conditions can be checked by performing a trial spin.

The procedure has now been completed.

14.7.5 ALU-S

The ALU-S program permits balancing wheels by two fitting adhesive weights on the outer and inner sides of the rim. Enter the measurements (see Par. 14.2.1 or

14.6.1) and proceed as described in Par. 14.5. At the end of the procedure, the wheel balancing conditions can be checked by performing a trial spin.

The procedure has now been completed.

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INSTRUCTION, USE AND MAINTENANCE MANUAL

14.7.6 ALU-S1

The ALU-S1 function permits balancing wheels with light alloy rims by fitting adhesive weights on the outer side and weight with clip on inner side of wheel (at 12 o’ clock). Enter the measurements (see Par. 14.2.1 or 14.6.1) and proceed as described in Par. 14.5 (the inner weight is with clip). At the end of the procedure, the wheel balancing conditions can be checked by performing a trial spin.

14.7.8 ALU-1

The ALU-1 function permits balancing wheels with light alloy rims by fitting adhesive weights on the outer and inner sides of the rim at 12 o’ clock. Enter the measurements (see Par. 14.2.1 or 14.6.1) and proceed as described in Par. 14.5. At the end of the procedure, the wheel balancing conditions can be checked by performing a trial spin.

The procedure has now been completed.

14.7.9 ALU-2

The ALU-2 function balances wheels with light alloy rims by fitting adhesive weights on the outside and inside of the rim. The position of the outer weight is not visible but hidden inside. Enter the measurements (see Par. 14.2.1 or 14.6.1) and proceed as for dynamic unbalance. At the end of the procedure, the wheel balancing conditions can be checked by performing a trial spin.

The procedure has now been completed.

14.7.7 ALU-S2

The ALU-S2 function permits balancing wheels with light alloy rims by fitting two adhesive weights: one on the outer and one on inner sides of the rim (the inner weight is at 12 o’ clock). Enter the measurements (see Par. 14.2.1 or 14.6.1) and proceed as described in Par. 14.5. At the end of the procedure, the wheel balancing conditions can be checked by performing a trial spin.

The procedure has now been completed.

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14.7.10 ALU-3

The ALU-3 function is a procedure that uses mixed weights to offset wheel unbalance: weight with clip on inner side of wheel, adhesive weight on outer side, not visible because inside the rim. Enter the measurements (see Par. 14.2.1 or 14.6.1) and proceed as for dynamic unbalance. At the end of the procedure, the wheel balancing conditions can be checked by performing a trial spin.

The procedure has now been completed.

14.7.11 ALU-4

The ALU-4 function is a procedure that uses mixed weights to offset wheel unbalance: weight with clip on inner side of wheel, adhesive weight on outer side. Enter the measurements (see Par. 14.2.1 or 14.6.1) and proceed as for dynamic unbalance. At the end of the procedure, the wheel balancing conditions can be checked by performing a trial spin.

The procedure has now been completed.

It is possible to fit a single weight at a predetermined distance from the machine, so as to optimise the weight consumption and reduce both the DYNAMIC and any remaining STATIC unbalance as much as possible. Unlike the standard STATIC procedure, the ECOWEIGHT procedure, though only using one weight, also considerably reduces the DYNAMIC unbalance, because the fitting distance of the weight on the rim is also calculated. From the ALU-S unbalance results page, if there is

considerable static unbalance, press the button to display on the following monitor screen:

14.8 Optional balancing programs

14.8.1 ECO-WEIGHT mode

TO USE THE ECO-WEIGHT PROCEDURE IT IS NECESSARY THAT THE DISTANCE-DIAMETER CALIPER ARM IS ENABLED IN THE “OPTIONS” MENU DESCRIBED IN PAR. 15.1.

THE ECO-WEIGHT PROCEDURE CAN ONLY BE USED WITH THE PROGRAM ALU-S.

This procedure represents a modern system for the reset of the unbalance in order to reduce weights consumption. This procedure ensures a fastest execution of the operations, thanks to a lesser number of spins and repositioning. After making the wheel spin in ALU-S mode, the monitor shows the total of 2 adhesive weights to precisely correct STATIC and DYNAMIC unbalance.

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Press the brake pedal and fit the adhesive weight inside pliers as shown in Fig. 50.

Fit the adhesive weight in the

pliers of the gauge rod

Fig. 50

Pull out the gauge rod until the arrows (Fig. 49 ref. 6) turn green.

At the end of the procedure, the wheel balancing conditions can be checked by performing a trial spin. The ECO-WEIGHT procedure has now been completed.

Fig. 51

Fit weight on the position where pliers touches the wheel

2 3 4 56

KEY

1 – Only weight to be fitted

2 – Last program and last values used for the spin

3 – Residual dynamic unbalance value (if the value

is blue it is not to carry out ECO-WEIGHT procedure)

4 – Static unbalance value (if the value is blue it

is not to carry out ECO-WEIGHT procedure)

5 – Residual dynamic unbalance value (if the value

is blue it is not to carry out ECO-WEIGHT procedure)

6 – Arrows indicating the weight fitting point with

distance-diameter caliper arm

Press button to select such procedure and bring automatically the wheel into weight fitting position.

Fig. 49

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14.8.2 SPLIT mode

The Split procedure proves useful when the dynamic unbalance of a wheel is fairly high and the weight to be fitted is not available, for instance a 100 g weight. It's possible then to correct the unbalance dividing the amount of weight into two weights of smaller size.

The Split procedure eliminates errors by using the “DYNAMIC” program, as for example by manually fitting two 50 g weights close to one another, instead of only a 100 gr one.

For example:

100 g WEIGHT

TO BE FITTED TO CORRECT UNBAL-

ANCE

TWO SMALLER WEIGHTS (50g)

FITTED MANUALLY

IMMEDIATELY AFTER HAVING SELECTED THE ECO-WEIGHT PROCEDURE, YOU CAN KNOW IN ADVANCE THE TWO DYNAMIC UNBALANCES AND THE STATIC RESIDUE IN ORDER TO DECIDE WHETHER IT IS CONVENIENT TO CONTINUE (SEE FIG. 49). IF BOTH DYNAMIC UNBALANCES AND STATIC RESIDUE ARE SHOWN AS WHITE VALUES ON THE MONITOR, THIS MEANS THAT THE PROGRAM HAS DECIDED THAT IT IS BETTER TO CONTINUE. WHILE IF, ON THE OTHER HAND, ONE OR MORE VALUES ARE BLUE, THE PROGRAM SUGGESTS USING THE STANDARD ALU-S PROCEDURE.

PRESS BUTTON ONCE. THE TWO RESIDUAL DYNAMIC UNBALANCES WILL BE DISPLAYED ON MONITOR.

PRESS BUTTON ONCE MORE. THE CALCULATED REAL STATIC WEIGHT AND THE RESIDUAL STATIC WEIGHT WILL BE DISPLAYED ON SCREEN. IF YOU ARE NOT WISHING TO OPERATE WITH THE ECO-WEIGHT PROCEDURE, PRESS BUTTON

, ONCE MORE. THE ALU-S UNBALANCE VALUES WILL BE DISPLAYED AGAIN. WHILE IF YOU WISH TO OPERATE WITH THE ECO-WEIGHT PROCE-

DURE, PRESS BUTTON FOR

A LONGER TIME (OR KEY ) TO GO BACK TO THE RESIDUAL DYNAMIC/ECO-WEIGHT WEIGHT DISPLAY SCREENS.

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INSTRUCTION, USE AND MAINTENANCE MANUAL

TWO SMALLER WEIGHTS (55g)

USING SPLIT PROCEDURE

Proceed to “DYNAMIC” unbalance measurement displaying by performing a standard wheel spin.

Once detected the unbalance values, verify that the machine displays the ability to use the "SPLIT" option

(Fig. 46 ref. 4a). Press button to shift to the next screen page.

Press button to enter the “SPLIT” function. On the monitor screen will be displayed where you must enter the value of the weights to be fitted.

Press button to select the outer weight to edit.

Press buttons or to increase or decrease the total weight to be fitted.

THE BLUE VALUE INDICATES WHICH VALUE IS ACTIVE AND YOU ARE EDITING.

THE HIGHER THE CHOSEN WEIGHTS VALUE IS, THE MORE THEY WILL BE SPACED.

After choosing the value of the weights to be fitted,

press button to position the wheel for the application of the 1st clip weight.

THE TWO GREEN ARROWS INDICATE THAT THE WHEEL IS PROPERLY POSITIONED FOR THE APPLICATION OF THE 1ST WEIGHT.

Fit the clip weight of the chosen value at 12 o’clock on

the outside of the wheel. Press again button to position the wheel for the fitting of the 2nd clip weight.

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Fit the clip weight of the chosen value at 12 o’clock

on the outside of the wheel. Press button to highlight the value of the weights to be fitted on the inside of the wheel.

Repeat the above steps for the weights to be fitted inside the wheel. At the end perform again a checking spin to see that you have applied the weights correctly.

14.8.3 Weights hidden behind spokes mode

Adhesive correction weight positioning may not look attractive on some types of rims. In this case, the "weights hidden behind spokes" mode can be used. This splits any correction weight on the outer side into two parts to be hidden behind the rim spokes. It can be used in both ALU-S or STATIC modes.

Display the ALU-S or STATIC, unbalance measurements, by performing a standard wheel spin.

Press button to enter the relevant function. On the monitor the next screen page will be displayed:

Once detected the unbalance values, verify that the machine displays the ability to use the "spokes" options (Fig. 46 ref. 4b).

Press button to shift to the next screen page.

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Bring any spoke upwards at "12 o'clock" position and

press the button to confirm and continue.

Lead to “12 hours” the 2nd spoke. The machine will automatically calculate the total number of spokes. If the value shown on the screen (A) is correct, press the

button . The machine automatically calculates weight position in two positions hidden behind the spokes. The monitor shows the amount of weight to be applied behind the FIRST spoke and the rim will reach the position to apply the FIRST weight.

Extract the gauge rod, and fit the FIRST weight in the position shown by the machine, as explained in

Pa r. 14.5.1. Press the button to confirm that they have applied the FIRST weight and to automatically position the wheel for the fitting of the 2nd weight. The monitor shows the amount of weight to be applied behind the SECOND spoke. Pull out the gauge rod and fit the SECOND weight in the position shown by the machine, as done for the first weight.

Press the button to confirm that you have applied the SECOND weight and get back to the initial situation of unbalance, before performing the "weights hidden behind the spokes" procedure Perform another test spin. The “weights hidden behind spokes” procedure is completed. Complete the operation by adding an additional weight

inside the rim as required by the selected mode (ALUS or STATIC).

14.8.4 Matching mode

The “Matching” procedure offsets strong unbalance, reducing the weight quantity to be fitted on the wheel to achieve balancing. This procedure permits reducing unbalance as much as possible by offsetting the tyre unbalance with that of the rim in any used program.

Proceed to unbalance measurement displaying by performing a standard wheel spin.

THE MATCHING PROCEDURE CAN BE CARRIED OUT ONLY IF THE STATIC UNBALANCE IS > 30 G.

Press button to enter the relevant function. On the monitor the next screen page will be displayed:

Once detected the unbalance values, verify that the machine displays the ability to use the “matching” options (Fig. 46 ref. 4a).

Press button to shift to the next screen page.

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STEP 1. Move the slider on the flange to the "12 o'clock" position. Make a reference mark, using chalk for instance, on the rim and tyre, in line with the arrow on the flange, so as to be able to fit the rim back on in the same position on the machine.

Press button to confirm that step 1 has been completed. On the display the next screen page will be displayed:

Make a reference mark on the rim and tyre, in line with the arrow on the flange

Fit the wheel back on the wheel balancer, positioning the reference mark on the rim in line with the arrow on the flange.

Position the reference mark on the rim in line with the arrow on the flange.

Position the tyre ref-

erence mark on the opposite side to the

arrow on the flange.

After having fitted wheel back in position, close the protection guard to make an automatic wheel spin. At the end of the spin the monitor will display the following screen:

STEP 2. Remove the wheel from the wheel balancer. Remove the tyre and turn it on the rim by 180°.

Press button to confirm that step 2 has been completed. On the display the next screen page will be displayed suggesting to perform a spin of the wheel.

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In this screen you will see the dynamic unbalance that the wheel had before performing the operation (Fig. 52 ref. 1), the dynamic unbalance after having rotated the tyre of 180 ° compared to the rim (Fig. 52 ref. 2) and the unbalance which can be obtained following the directions of the machine (Fig. 52 ref. 3).

STEP 3. If the value of possible unbalance reduction is high, you can proceed as follows:

- Cancel the previously made reference marks. Put new signs, as described below.

- Press the button to bring the wheel into position.

Fig. 52

1 2 3

Make the reference mark on RIM at 12 o' clock (see

Fig. 53).

Fig. 53

reference mark on

RIM

Fig. 54

Reference mark on TYRE and reference mark on RIM shall coincide

Press button to confirm that step 4 has been completed. Perform another spin closing the protection guard, to check the expected unbalance reduction and correct any residual unbalance, as described in Chap. 14.5.1.

Mark the reference mark on the TIRE at "12 o'clock" position.

Press button to confirm that step 3 has been completed.

STEP 4. Remove the wheel from the wheel balancer. Dismount and remount the tyre on the rim so as to bring the two reference marks (rim and tyre) to coincide. Refit the wheel on the balancer (see Fig. 54) with the two reference marks next to the arrow on the flange.

- Press the button to bring the wheel into position.

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14.9 Special balancing programs

14.9.1 Pax

The PAX mode is a special procedure specially devised to balance wheels using the “PAX System ®”. 2 adhesive weights on different planes are used on rim inner side.

To launch a PAX measurement, proceed as follows:

- Make sure there are no stones and/or mud on the wheel. Remove any counterweights. Fit the wheel and make sure it is properly fastened (see Chapt. 12).

- Press button from “Home” page. On the screen

that appears, press the button to switch to measuring mode selection screen below.

Use the arrows or to select the PAX

mode. At the end press push button . The machine will be configured as follows to perform the measurement and on the video screen will appear the indication of the specific measures of the selected wheel type.

Close the protection guard to perform the automatic

wheel spin.

In just a few seconds, the wheel runs at normal speed and the monitor shows wheel rotation. After the spin, the wheel stops automatically, taking into account the measured unbalance so that the fitting position of the weight will be at 12 o' clock. The the monitor show the weight required to correct the unbalance. Open the protection guard and proceed to fit the adhesive weight as shown for the ALU-S mode (see Pa r. 14.7.5).

14.10 Recalculation Function

After making a spin, the wheel automatically stops, indicating the weight/s to be fitted and its/their position. In case the operator does not want the type of wheel balance proposed by the machine (program type, weights size, etc ...), proceed with the re-calculation of the wheel balancing without rerunning the spin of the wheel. To do this, proceed as described below:

- press the button to return to the measures detection/program selection page;

- select a new balancing program as indicated in Par.

14.2.2;

- take with the gauge arm the measures required by the selected program;

- press button to perform the re-calculation. The monitor will display the weights and the positions in which they will be applied.

If also in this case the operator should decide to further modify the balancing program, it is sufficient to proceed as described above without having to spin the wheel. When the result of the recalculation does not satisfy the operator, it is recommended to do a spin of the wheel to confirm the findings from the operation of recalculation itself. After the launch of the wheel, the machine, in addition to displaying the unbalance value, draw up automatically all the programs measurement fields that are consistent with those measures that were taken previously and at the same time erases all measures which are not consistent.

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14.11 Motorbike Mode wheel balancing

By enabling the “motorbike wheel balancing” function, the wheel balancers can also balance motorbike wheels. Before detecting the wheel sizes (see Par. 14.2.2), select motorcycle wheel balancing mode proceeding as described below:

press button and then button . On the

screen that appears, press the button to switch to programs and measurements acquisition selection screen below.

Use the arrows or to select the wished

mode. At the end press push button . The machine will be configured as follows to perform the measurement in the desired mode and on the screen will appear an indication showing the measures that will be acquired.

The "motorcycle" mode automatically recalculates the wheel distance measurement, increasing this by the length of the optional extension GAR181 A1. To fit the extension (Fig. 55 ref. 2), first press the threaded ring nut (Fig. 55 ref. 1) in the hole provided and then screw the plastic terminal (see Fig. 55).

THE EXTENSION WILL ONLY HAVE TO BE SCREWED UP WHEN BALANCING IS PERFORMED IN "MOTORBIKE" MODE.

Balancing procedures are identical for both modes (car/motorbike). By selecting motorbike mode, besides DYNAMIC balancing (see Par. 14.7.4) STATIC balancing and/or ALUS (Par. 14.7.1 and/or 14.7.5) can also be performed.

Fig. 55

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15.0 USER MENU (OPTIONS AND CALIBRATION)

From the main page “Home” press the button

to move to the next screen page and the button to access the user menu. On the monitor, the following screen appears where you can enter the password.

The user login password is: 1234. After entering the correct password you will see the following screen:

1 2

KEY

1 – Options menu push-button

2 – Calibrations menu push-button

Fig. 56

15.1 Options menu

Press the button to display the monitor screen to enable/disable options as shown below:

To enable / disable individual functions simply high-

light the icon using the buttons and/or

and press the button .

Pressing the button may involve, besides, the change in the unit of measure from "mm" to "inch" and vice versa (where applicable) or access to a sub-screen for values settings values (see Par. 15.1.1 or 15.1.2). After you select/deselect the desired options, exit the

menu by pressing push-button .

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List of available options

Enable/disable the protection guard/ spin (enabled on machine delivery).

Enable/disable the distance/diameter detection caliper (enabled on machine delivery).

Enable/disable the display of static threshold after each spin (enabled on machine delivery).

It allows you to set the thresholds for each of the balancing mode weights (see Par. 15.1.1).

Enable/disable the lock function for caliper arm in position (disabled on machine delivery).

It allows you to change the unit of measurement of the weights from grams to ounces and vice versa.

It allows you to enable/disable the width function detected by GAR304 or GAR3067 (enabled when fitted as standard on the machine).

Enable/disable the ECO-WEIGHT function (enabled on machine delivery).

Enable/disable the positioning of weights at "6 o'clock" (disabled on machine delivery).

Enable/disable the pneumatic brake after the spin (disabled on machine delivery).

It allows you to change the unit of measure of the distance of the weights fitting point from mm to inches and vice versa.

Enable/disable the led light (enabled if mounted on the machine).

Enable/disable the dynamic residues in the ECO-WEIGHT function (enabled on machine delivery).

Enable/disable the functions of motorbike balancing (disabled on machine delivery).

Enable/disable the encoder mounted on the spin motor (disabled on machine delivery).

It allows you to change the unit of measurement of the rims width from mm to inches and vice versa.

It allows you to set the size values of weights (see Par. 15.1.2).

Enable/disable the RUN-OUT functions (enabled on machine delivery).

Enable/disable machine print functions (disabled on machine delivery).

It allows the setting of the retrieval of the measures by eye: readout of measures printed on the rim and the graduated scale of the distance-diameter caliper (disabled on machine delivery). NOTE: it is activated only if distancediameter caliper is disabled.

Enable/disable the use of the manual caliper to measure rim width (disabled on machine delivery). NOTE: it is activated only if distancediameter caliper is disabled.

It allows you to change the unit of measurement of the rim diameter from mm to inches and vice versa.

Enable/disable the functions of weights positioning laser (GAR311) (disabled on machine delivery).

Enable/disable the repositioning of the wheel at the end of the spin (enabled on machine delivery).

Enable/disable the user function (disabled on machine delivery).

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KEY

1 – Lower weight limit in the DYNAMIC program

to display "OK" (default value 5 g)

2 – Lower weight limit in the ALU-STATIC pro-

gram to display "OK" (default value 7 g)

3 – Weights display resolution (default value 5 g)

4 – Weight reduction % in the ECO-WEIGHT (0

÷ 200) (default value 100)

15.1.2 Setting adhesive weight dimensions and static threshold percentage

To ensure the balancing machine precisely calculates the dimensions and total adhesive weights, set the height (thickness) and width of the adhesive weights at your disposal (see Fig. 57).

Fig. 57

To carry out this setting, press the icon . You will see the following screen:

KEY

1 – Thickness (height) weights (default value 4

mm)

2 – Weights width (default value 19 mm)

15.1.1 Lower weight limit

Correction weight below a certain limit is normally shown equal to zero. This limit can be set from 10 g to 1 g. At the end of the spin however, by pressing the button

, the weight can be displayed with max resolution

of 1 g, not considering the set lower limit.

IN THE PLANT, THE LOWER LIMIT FOR THE DYNAMIC WHEEL BALANCING MODE IS SET TO 5 g. THE LOWER LIMIT FOR ALL THE OTHER MODES IS SET TO 7 g.

From this screen page, change the size values of weights

using the buttons and .

THE BLUE-COLOURED-VALUE IS THE ACTIVE FIELD AND THE MODIFIABLE ONE.

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15.1.3 User management

The "User Management" function is disabled on machine delivery. To enable it, proceed as described in Para 15.1. After enabling, the icon will be displayed on every page (Fig. 58 ref. 1). The wheel balancers can be used simultaneously by 4 different users.

Fig. 58

Press button , shown on the monitor (Fig. 58 ref. 2) or select the field (Fig. 59 ref. 1) and subse-

quently press the button to display he screen below:

Fig. 59

KEY

A – Program used in the last carried out spin

B – Acquired measurements for the last carried

out spin

A B

Press any of the available numbers on the buttons at the bottom of the page to select the corresponding user. The system stores the data relating to the last performed spin according to the different operators. You can recall the desired user each time the program displays the specific button (Fig. 58 ref. 2 and Fig. 59 ref. 1). The measurements stored for each user are lost when the machine is switched off. User management is valid for any wheel balancer function.

TO ENABLE OR DISABLE THE "USER MANAGEMENT" FUNCTION, SEE PARAGRAPH 15.1. IF THE FUNCTION IS DEACTIVATED, THE

BUTTON IS DISPLAYED.

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15.2 Machine calibration

Press the button (Fig. 56 ref. 2) to display the following screen page on monitor:

1 2 3

KEY

1 – Mandrel “Ø” calibration

2 – Weight measurement sensors calibration

3 – Gauge calibration

15.2.1 Mandrel “Ø” calibration

Press the button to display the following screen page on the monitor:

After making sure that the mandrel is unloaded (no wheel or mounted accessories) and in the case of closed

pneumatic mandrel, press the button and close the guard. The spindle will rotate for a few minutes until you see the screen below:

- Set the size of the rim on the mandrel using the

distance-diameter caliper arm and the external data gauge (if present) or manual caliper.

- Press the button and close the guard to the

perform the 1st spin of the wheel without weights.

- At the end, on the monitor will appear the following

screen, saying that you should apply a weight of 100 g to the "12 o'clock" outer rim.

At this point the machine has all its measuring fields.

Press button to return to calibrations screen page.

15.2.2 Weight measurement sensors calibration

ASSEMBLE A BALANCED WHEEL ON THE SPINDLE AND PERFORM THE SPINDLE Ø CALIBRATION PROCEDURE DESCRIBED IN PAR.

15.2.1 (WITH WHEEL MOUNTED).

- Press on the button to display the following

screen page:

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- Turn manually the wheel until you have the weight of 100 g on the outer side at "12 o'clock".

- Press the brake pedal and hold it down during the whole the following operation to avoid unexpected rotation of the spindle.

- Remove the weight from 100 g from the outside of the wheel and apply it on the inner side at "12 o'clock".

- Close the guard to perform the 3rd spin of the wheel (100 g weight placed on the inside wheel).

At the end of the rotation, the video screen below will be displayed to indicate that the operation is finished.

1 2

KEY

1 – Distance-diameter caliper calibration

2 – External data gauge calibration

Distance-diameter caliper calibration

Press the button to display the following screen page on the monitor:

APPLY THE WEIGHT AT A POINT IN WHICH BOTH SIDES OF THE RIM THERE IS THE POSSIBILITY OF APPLYING A CLIP WEIGHT OF 100 g.

- Apply the weight and position it perfectly to the "12 o'clock".

- Press the button and close the guard to perform the 2nd spin of the wheel (100 g weight placed on the outside of the wheel).

- At the end the following screen will appear on the monitor, suggesting to remove the weight of 100 g previously applied on the outer side and apply it on the inside of the rim.

WHEN THE OPERATION IS CONCLUDED, REMOVE THE WHEEL FROM THE MANDREL AND PERFORM A COMPLETE CALIBRATION PROCEDURE Ø MANDREL AS DESCRIBED IN PAR. 15.2.1.

15.2.3 Gauge calibration

Press the button to display the following screen page on the monitor:

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Place the gauge (Fig. 60 ref. 1) on the mandrel flange (Fig. 60 ref. 2).

Fig. 60

The following screen will appear on the monitor to indicate the measured values:

Fig._61

- The value next to the symbol "scale" (Fig. 61 ref. 1)

must be equal to the value positioned above the gauge (Fig. 61 ref. 2) ± 1 mm.

- Press push button . The following screen will appear on the monitor:

- Place the gauge as shown in the following figure:

- Press push button . Wait a few seconds until you see the following screen:

- Place the gauge against the mandrel in the lower part

of the it but on a smaller diameter than before as indicated on the image on the monitor.

- Press push button .

On the monitor the next screen page will be displayed:

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Measure the exact diameter of a rim (see Fig. 62) and place it on the screen on the monitor by pressing the

or buttons.

Fig. 62

- Fit the measured wheel on the balancer and lock it on the mandrel.

- Turn the gauge ferrule (Fig. 63 ref. 1) on the inner edge of the wheel upwards (see Fig._63).

Fig. 63

- Press button to end the operation. On the monitor the next screen page will be displayed:

The calibration of the distance-diameter caliper is finished.

Calibration of external data gauge (optional)

Press the button to display the following screen page on the monitor:

Fig. 64

SCREW MANDREL

PNEUMATIC MANDREL

GAR304

TO PERFORM THIS CALIBRATION, THE SPINDLE MUST BE UNLOADED (NO WHEEL OR ACCESSORIES MOUNTED ON IT) AND WITH CLOSED PNEUMATIC MANDREL.

Move the tip of the width measuring device (Fig. 64-65 ref. 1) by the mandrel end (Fig. 64-65 ref. 2) (in case

of pneumatic mandrel, move it next to upper edge of the closed mandrel).

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

1297-M007-1_R

INSTRUCTION, USE AND MAINTENANCE MANUAL

Page 53 of 60

2 1

Fig. 65

SCREW MANDREL

PNEUMATIC MANDREL

GAR306

Press button . On the monitor the next screen page will be displayed:

Fig. 66

GAR306

GAR304

Move the tip of the width measuring device (Fig. 66 ref. 1) in line with the outer surface of the flange

(Fig. 66 ref. 2).

Press button . At the end of the operation, the following screen will appear on the monitor:

The calibration of the external data gauge is finished.

1297-M007-1_R

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

Page 54 of 60

INSTRUCTION, USE AND MAINTENANCE MANUAL

16.0 ERROR SIGNALS

During wheel balancer operation, if wrong commands are given by the operator or device faults occur, an error code may appear on the monitor screen. Below is a troubleshooting chart.

Error code Description

2 Planned wheel speed not reached

3 Calibration overcoming

4 Wheel speed stability out of tolerance

5 Encoder calibration error

6 Encoder samples not sufficient

7 Mandrel calibration error

8 Piezo calibration values out of tolerance

9 Wheel rotations not completed

10 Pneumatic mandrel open

11 Incorrect gain calibration

12 Distance-diameter caliper value not released

13 Distance-diameter caliper value not released

14 Firmware error

15 Runout samples not sufficient

17 External data gauge enabled

27 Rotate the wheel to make a complete rotation

28 Piezo calibration error

29 Distance out of tolerance level

31 Distance-diameter caliper released

32 Parameters format incompatible

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

1297-M007-1_R

INSTRUCTION, USE AND MAINTENANCE MANUAL

Page 55 of 60

To guarantee the efficiency and correct functioning of the machine, it is essential to carry out daily or weekly cleaning and weekly routine maintenance, as described below. Cleaning and routine maintenance must be conducted by authorized personnel and according to the instructions given below.

• Remove deposits of tyre powder and other waste materials with a vacuum cleaner.

DO NOT BLOW IT WITH COMPRESSED AIR.

• Do not use solvents to clean the pressure regulator.

ANY DAMAGE TO THE MACHINE DEVICES RESULTING FROM THE USE OF LUBRICANTS OTHER THAN THOSE RECOMMENDED IN THIS MANUAL WILL RELEASE THE MANUFACTURER FROM ANY LIABILITY!!

17.0 ROUTINE MAINTENANCE

BEFORE CARRYING OUT ANY ROUTINE MAINTENANCE OR ADJUSTMENT PROCEDURE, POSITION THE MAIN SWITCH “0”, DISCONNECT THE MACHINE FROM THE ELECTRICITY SUPPLY USING THE SOCKET/PLUG COMBINATION AND CHECK THAT ALL MOBILE PARTS ARE AT A STANDSTILL.

BEFORE EXECUTING ANY MAINTENANCE OPERATION, MAKE SURE THERE ARE NO WHEELS LOCKED ONTO THE MANDREL.

PNEUMATICALLY UNPLUG THE MACHINE (ONLY FOR GP3.140R GP3.140RS).

1297-M007-1_R

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

Page 56 of 60

INSTRUCTION, USE AND MAINTENANCE MANUAL

18.0 TECHNICAL DATA

G3.140R GP3.140R G3.140RS GP3.140RS

Wheel max. weight (Kg) 70

Max. absorbed voltage (W)

200

Power supply

110 - 230V 50/60 Hz 1 ph

Balancing precision (g)

± 1

Balancing speed (rpm) < 100

Rim width setting (inches) 1.5” ÷ 22”

Rim diameter setting (inches) 10” ÷ 26” (manually up to 30”)

Max wheel diameter inside protection (inches)

40”

Max wheel width inside protection (mm)

560

Sound emission level (dBA) <70

Cycle time (sec) 6

Weight (Kg) 90

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

1297-M007-1_R

INSTRUCTION, USE AND MAINTENANCE MANUAL

Page 57 of 60

1819

1461

718

1160

1170

870

1443

1116

926*

1256*

997

1191

18.1 Dimensions

Fig. 67

* Only for G3.140RS and GP3.140RS versions

1297-M007-1_R

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

Page 58 of 60

INSTRUCTION, USE AND MAINTENANCE MANUAL

21.0 REGISTRATION PLATE DATA19.0 STORING

If storing for long periods disconnect the main power supply and take measures to protect the machine from dust build-up. Lubricate parts that could be damaged from drying out.

20.0 SCRAPPING

When the decision is taken not to make further use of the machine, it is advisable to make it inoperative by removing the connection pressure hoses. The machine is to be considered as special waste and should be dismantled into homogeneous parts. Dispose of it in accordance with current legislation.

Instructions for the correct management of waste from electric and electronic equipment (WEEE) according to the Italian legislative decree 49/14

In order to inform the users on the correct way to dispose the product (as required by the article 26, paragraph 1 of the Italian legislative decree 49/14), we communicate what follows: the meaning of the crossed dustbin symbol reported on the equipment indicates that the product must not be thrown among the undifferentiated rubbish (that is to say together with the “mixed urban waste”), but it has to be managed separately, to let the WEEE go through special operations for their reuse or treatment, in order to remove and dispose safely the waste that could be dangerous for the environment and to extract and recycle the raw materials to be reused.

Fig. 68

The validity of the Conformity Declaration enclosed to this manual is also extended to products and/or devices the machine model object of the Conformity Declaration can be equipped with.

ATTENTION: DO NOT TAMPER WITH, CARVE, CHANGE OR REMOVE THE MACHINE IDENTIFICATION PLATE;DO NOT COVER IT WITH PANELS, ETC., SINCE IT MUST ALWAYS BE VISIBLE.

Said plate must always be kept clean from grease residues or filth generally.

WARNING: Should the plate be accidentally damaged (removed from the machine,damaged or even partially illegible) inform immediately the manufacturer.

22.0 FUNCTIONAL DIAGRAMS

Here follows a list of the machine functional diagrams.

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

1297-M007-1_R

Page 59 of 60

ELECTRICAL AND PNEUMATIC

CONNECTION DIAGRAM

Table N°A - Rev. 0

JP6

JP7

GND

JP17A

JP17B

JP17

JP25

JP31

JP6

JP17B

JP17A

JP27

JP7

JP28

JP1

JP3

JP8

JP4 JP5

USB

JP16

JP15A

JP15

JP23

JP22

JP21

JP18

JP19

JP11 +

JP12

15 16

SOLENOID VALVES

PNEUMATIC BRAKE

LED LIGHTS

LASER 6 O'CLOCK

REAR

PIEZO

FRONT

PIEZO

DISC

ENCODER

GAUGE

DISTANCE

EXTERNAL DATA GAUGE

RUN-OUT GAUGE

DIAMETER CALIPER POTENTIOMETER

RUN-OUT BUTTON

MICRO PEDAL

MICRO GUARD

WHITE

BLACK

GREY

LED LIGHT

PNEUMATIC BRAKE

EVO-O

EVO-C

PEDAL

GUARD

RUN-OUT BUTTON

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

1297-M007-1_R

Page 60 of 60

ELECTRICAL AND PNEUMATIC

CONNECTION DIAGRAM

Table N°A - Rev. 0

KEY

1 – Monitor 19” 2 – Monitor card kit 3 – Monitor card kit 4 – Transformer 5 – Tilting switch 6 – DC motor 7 – Cable for micro pedal 8 – Push-button panel with 7 keys 9 – Led light 10 – Motor support ground cable 11 – Runout keyboard extension cable 12 – Cable from switch to transformer 13 – Fuse 14 – Keyboard cables 15 – Front piezo cables 16 – Rear piezo cables

17 – Phonic wheel encoder cables 18 – Distance-diameter caliper cables 19 – Cable for wheel micro protection 20 – Power supply cable 21 – Cable for solenoid valve EVB 22 – Cable for solenoid valve EVC 23 – Cable for solenoid valve EVO 24 – Potentiometer extension cable 25 – Ultrasound sensors extension cable 26 – Potentiometer with cable 27 – Pneumatic tightening diagram (only for

GP3.140R - GP3.140RS) 28 – Tightening drive cylinder 29 – 5/2 NC solenoid valves 30 – Separating filter

G3.140R - GP3.140R - G3.140RS - GP3.140RS

RAVAGLIOLI S.p.A.

1297-M007-1_R

• Per eventuali chiarimenti interpellare il più vicino rivenditore oppure rivolgersi direttamente a:

• For any further information please contact your local dealer or call:

• Im Zweifelsfall ober bei Rückfragen wenden Sie sich bitte an den nächsten Wiederverkäufer oder direkt an:

• Pour tout renseignement complémentaire s’adresser au revendeur le Plus proche ou directement à:

• En caso de dudas, para eventuales aclaraciones, póngase en contacto con el distribudor más próximo ó diríjasie directamente a:

GLI ESPLOSI SERVONO SOLO PER L’IDENTIFICAZIONE DELLE PARTI DA SOSTITUIRE. LA SOSTITUZIONE DEVE ESSERE EFFETTUATA DA PERSONALE PROFESSIONALMENTE QUALIFICATO.

THE DIAGRAMS SERVE ONLY FOR THE IDENTIFICATION OF PARTS TO BE REPLACED. THE REPLACEMENT MUST BE CARRIED OUT PROFESSIONALLY QUALIFIED PERSONNEL.

DIE ZEICHNUNGEN DIENEN NUR ZUR IDENTIFIZIERUNG DER ERSATZTEILE. DIE ERSETZUNG MUSS DURCH QUALIFIZIERTES PERSONAL ERFOLGEN.

LES DESSINS NE SERVENT QU’À L’IDENTIFICATION DES PIÈCES À REMPLACER. LE REMPLACEMENT DOIT ÊTRE EFFECTUÉ PAR UN PERSONNE PROFESSIONNELLEMENT QUALIFIÉ.

LOS DIBUJOS EN DESPIECE SIRVEN ÚNICAMENTE PARA IDENTIFICAR LAS PIEZAS QUE DEBEN SUSTITUIRSE. LA SUSTITUCIÓN DE PIEZAS DEBE EFECTUARLA EXCLUSIVAMENTE PERSONAL PROFESIONALMENTE CUALIFICADO.

23.0 LISTA DEI COMPONENTI

23.0 LIST OF COMPONENTS

23.0 TEILELISTE

23.0 LISTE DES PIECES DETACHEES

23.0 LISTA DE PIEZAS

- Rev. n. 1 (02/2015)

1297-R007-1_R

G3.140R GP3.140R G3.140RS

GP3.140RS

Technical services: RAVAGLIOLI S.p.A. - Via 1° Maggio, 3 - 40037 Pontecchio Marconi - Bologna Italy

Phone (+39) 051 6781511 - Telex 510697 RAV I - Fax (+39) 051 846349 - e-mail: aftersales@ravaglioli.com

LISTA DEI COMPONENTI

LIST OF COMPONENTS

TEILELISTE

LISTE DES PIECES DETACHEES

LISTA DE PIEZAS

Pag. 2 di 27

SOMMARIO - SUMMARY - INHALT

SOMMAIRE - SUMARIO

Tavola N°1 - Rev. 1 ____ ............................... 4

ASSIEME GENERALE MAIN ASSEMBLY GENERALSATZ ASSEMBLAGE GENERAL JUNTO GENERAL

Tavola N°2 - Rev. 0 ____ 129690073 ............. 6

GRUPPO MOTORE MOTOR UNIT MOTORSATZ GROUPE MOTEUR GRUPO MOTOR

Tavola N°3A - Rev. 0 __ 129690090 ............. 7

GRUPPO ROTANTE COMPLETO COMPLETE ROTARY UNIT KOMPLETTER ROTIERENDER SATZ GROUPE ROTATIF COMPLET GRUPO GIRATORIO COMPLETO

Tavola N°3B - Rev. 0 __ 129690030 ............. 8

GRUPPO ROTANTE COMPLETO COMPLETE ROTARY UNIT KOMPLETTER ROTIERENDER SATZ GROUPE ROTATIF COMPLET GRUPO GIRATORIO COMPLETO

Tavola N°4 - Rev. 0 ____ 129690292 ............. 9

GRUPPO FRENO BRAKE UNIT BREMSATZ GROUPE FREIN GRUPO FRENO

Tavola N°5 - Rev. 1 ____ 129792571 ........... 10

GRUPPO TELAIO FRAME UNIT RAHMENSATZ GROUPE CHASSIS GRUPO ESTRUCTURA

Tavola N°6 - Rev. 1 ____ 129791911 ........... 11

GRUPPO PLANCIA BOARD UNIT BRETTSATZ GROUPE PLANCHE GRUPO TABLERO

Tavola N°7A - Rev. 1 __ 129690331 ........... 12

GRUPPO CALIBRO TESTER UNIT KALIBERSATZ GROUPE CALIBRE GRUPO CALIBRE

Tavola N°7B - Rev. 1 __ 129690380 ........... 13

GRUPPO CALIBRO TESTER UNIT KALIBERSATZ GROUPE CALIBRE GRUPO CALIBRE

Tavola N°8 - Rev. 0 ____ 129690152 ........... 14

GRUPPO AZIONAMENTO FRENO BRAKE OPERATION GROUP SATZ FÜR BREMSBETÄTIGUNG GROUPE ACTIONNEMENT FREIN GRUPO ACCIONAMIENTO FRENO

Tavola N°9A - Rev. 0 __ 129690610 ........... 15

GRUPPO PEDALE FRENO BRAKE PEDAL UNIT BREMSE PEDALSATZ GROUPE PÉDAL FREIN GRUPO PEDAL FRENO

Tavola N°9B - Rev. 0 __ 129690590 ........... 16

GRUPPO PEDALE FRENO BRAKE PEDAL UNIT BREMSE PEDALSATZ GROUPE PÉDAL FREIN GRUPO PEDAL FRENO

Tavola N°10 - Rev. 1 ___ 129793090 ........... 17

GRUPPO ELETTRONICA ELECTRONICS UNIT ELEKTRONIKSATZ GROUPE ÉLECTRONIQUE GRUPO ELECTRÓNICA

Tavola N°11 - Rev. 1 ___ 129792580 ........... 18

GRUPPO IMPIANTO ELETTRICO ELECTRICAL SYSTEM UNIT SATZ VON ELEKTROANLAGE GROUPE INSTALLATION ÉLECTRIQUE GRUPO INSTALACIÓN ELÉCTRICA

Tavola N°12 - Rev. 0 ___ 129390311 ........... 19

IMPIANTO SERRAGGIO PNUEMATICO PNEUMATIC TIGHTENING SYSTEM ANLAGE FÜR PNEUMATISCHE AUFSPANNUNG SYSTÈME SERRAGE PNEUMATIQUE SISTEMA APRIETE NEUMÁTICO

Tavola N°13 - Rev. 0 ___ 129791580 ........... 20

GRUPPO PROTEZIONE RUOTA WHEEL PROTECTION UNIT SATZ FÜR RADSCHUTZ GROUPE PROTECTION ROUE GRUPO PROTECCIÓN RUEDA

Tavola N°14A - Rev. 0 _ ............................. 21

DOTAZIONE A A EQUIPMENT AUSSTATTUNG A DOTATION A DOTACION A

Tavola N°14B - Rev. 0 _ ............................. 22

DOTAZIONE B B EQUIPMENT AUSSTATTUNG B DOTATION B DOTACION B

Tavola N°14C - Rev. 0 _ ............................. 23

DOTAZIONE C C EQUIPMENT AUSSTATTUNG C DOTATION C DOTACION C

Tavola N°14D - Rev. 0 _ ............................. 24

DOTAZIONE D D EQUIPMENT AUSSTATTUNG D DOTATION D DOTACION D

Tavola N°15 - Rev. 0 ___ 129791590 ........... 25

CALIBRO LARGHEZZA PROFESSIONALE PROFESSIONAL EXTERNAL DATA GAUGE BERUFLICHE BREITENLEHRE CALIBRE LARGEUR PROFESSIONEL CALIBRE ANCHO PROFESIONAL

Tavola N°16 - Rev. 0 ___ 129590710 ........... 26

CALIBRO LARGHEZZA WIDTH CALIPER KALIBER FÜR BREITE CALIBRE LARGEUR CALIBRE ANCHO

G3.140R - GP3.140R

G3.140RS - GP3.140RS

1297-R007-1_R

RAVAGLIOLI S.p.A.

LISTA DEI COMPONENTI

LIST OF COMPONENTS

TEILELISTE

LISTE DES PIECES DETACHEES

LISTA DE PIEZAS

Pag. 3 di 27

Tavola N°17 - Rev. 0 ___ 129792710 ........... 27

GRUPPO LASER FISSO + ILLUMINATORE FIXED LASER + LIGHTING DEVICE UNIT FESTLASER + BELEUCHTUNG SATZ GROUPE LASER FIXE + DISPOSITIF D’ÉCLAIRAGE GRUPO LASER FIJO + ILUMINADOR

G3.140R - GP3.140R

G3.140RS - GP3.140RS

1297-R007-1_R

RAVAGLIOLI S.p.A.

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS

Pag. 4 di 27

ASSIEME GENERALE

MAIN ASSEMBLY

GENERALSATZ

ASSEMBLAGE GENERAL

JUNTO GENERAL

Tavola N°1 - Rev. 1

Tav.-Tab. 2

Tav.-Tab. 3

Tav.-Tab. 4

Tav.-Tab. 5

Tav.-Tab. 6

Tav.-Tab. 7

Tav.-Tab. 8

Tav.-Tab. 9

Tav.-Tab. 10

Tav.-Tab. 11

Tav.-Tab. 12

Tav.-Tab. 13

Tav.-Tab. 14

Tav.-Tab. 15

Tav.-Tab. 16

Tav.-Tab. 17

RAVAGLIOLI S.p.A.

1297-R007-1_R

G3.140R - GP3.140R

G3.140RS - GP3.140RS

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS

Pag. 5 di 27

Cod. Pos.Tav.

2 129690073

   

3A 129690090

 

3B 129690030

 

4 129690292

   

5 129792571

   

6 129791911

   

7A 129690331

 

7B 129690380

 

8 129690152

   

9A 129690610

 

9B 129690590

 

10 129793090

   

11 129792580

   

12 129390311

 

13 129791580

   

14A -



14B -



14C -



14D -



15 129791590 OPT OPT OPT OPT 16 129590710 OPT OPT

 

17 129792710

 

Tavola N°1 - Rev. 1

ASSIEME GENERALE

MAIN ASSEMBLY

GENERALSATZ

ASSEMBLAGE GENERAL

JUNTO GENERAL

OPT = OPTIONAL

1297-R007-1_R

G3.140R

GP3.140R

G3.140R - GP3.140R

G3.140RS - GP3.140RS

G3.140RS GP3.140RS

RAVAGLIOLI S.p.A.

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS

Pag. 6 di 27

GRUPPO MOTORE

MOTOR UNIT MOTORSATZ

GROUPE MOTEUR

GRUPO MOTOR

Tavola N°2 - Rev. 0 129690073

1297-R007-1_R

G3.140R GP3.140R G3.140RS GP3.140RS

RAVAGLIOLI S.p.A.

   

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS

Pag. 7 di 27

Tavola N°3A - Rev. 0 129690090

GRUPPO ROTANTE COMPLETO

COMPLETE ROTARY UNIT

KOMPLETTER ROTIERENDER SATZ

GROUPE ROTATIF COMPLET

GRUPO GIRATORIO COMPLETO

2 2

1297-R007-1_R

G3.140R GP3.140R G3.140RS GP3.140RS

RAVAGLIOLI S.p.A.

 

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS

Pag. 8 di 27

GRUPPO ROTANTE COMPLETO

COMPLETE ROTARY UNIT

KOMPLETTER ROTIERENDER SATZ

GROUPE ROTATIF COMPLET

GRUPO GIRATORIO COMPLETO

Tavola N°3B - Rev. 0 129690030

1297-R007-1_R

G3.140R GP3.140R G3.140RS GP3.140RS

RAVAGLIOLI S.p.A.

 

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS

Pag. 9 di 27

GRUPPO FRENO

BRAKE UNIT

BREMSATZ GROUPE FREIN GRUPO FRENO

Tavola N°4 - Rev. 0 129690292

1297-R007-1_R

G3.140R GP3.140R G3.140RS GP3.140RS

RAVAGLIOLI S.p.A.

   

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS

Pag. 10 di 27

GRUPPO TELAIO

FRAME UNIT

RAHMENSATZ

GROUPE CHASSIS

GRUPO ESTRUCTURA

Tavola N°5 - Rev. 1 129792571

8 7

26 21 24

23 22 20

1297-R007-1_R

G3.140R GP3.140R G3.140RS GP3.140RS

RAVAGLIOLI S.p.A.

   

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS

Pag. 11 di 27

GRUPPO PLANCIA

BOARD UNIT

BRETTSATZ

GROUPE PLANCHE

GRUPO TABLERO

Tavola N°6 - Rev. 1 129791911

1297-R007-1_R

G3.140R GP3.140R G3.140RS GP3.140RS

RAVAGLIOLI S.p.A.

   

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS

Pag. 12 di 27

GRUPPO CALIBRO

TESTER UNIT KALIBERSATZ

GROUPE CALIBRE

GRUPO CALIBRE

Tavola N°7A - Rev. 1 129690331

1112

1297-R007-1_R

G3.140R GP3.140R G3.140RS GP3.140RS

RAVAGLIOLI S.p.A.

 

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS

Pag. 13 di 27

GRUPPO CALIBRO

TESTER UNIT KALIBERSATZ

GROUPE CALIBRE

GRUPO CALIBRE

Tavola N°7B - Rev. 1 129690380

 

1297-R007-1_R

G3.140R GP3.140R G3.140RS GP3.140RS

RAVAGLIOLI S.p.A.

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS

Pag. 14 di 27

GRUPPO AZIONAMENTO FRENO

BRAKE OPERATION GROUP

SATZ FÜR BREMSBETÄTIGUNG GROUPE ACTIONNEMENT FREIN GRUPO ACCIONAMIENTO FRENO

Tavola N°8 - Rev. 0 129690152

1297-R007-1_R

G3.140R GP3.140R G3.140RS GP3.140RS

RAVAGLIOLI S.p.A.

   

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS

Pag. 15 di 27

Tavola N°9A - Rev. 0 129690610

6 7

GRUPPO PEDALE FRENO

BRAKE PEDAL UNIT

BREMSE PEDALSATZ GROUPE PÉDAL FREIN GRUPO PEDAL FRENO

1297-R007-1_R

G3.140R GP3.140R G3.140RS GP3.140RS

RAVAGLIOLI S.p.A.

 

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS

Pag. 16 di 27

Tavola N°9B - Rev. 0 129690590

GRUPPO PEDALE FRENO

BRAKE PEDAL UNIT

BREMSE PEDALSATZ GROUPE PÉDAL FREIN GRUPO PEDAL FRENO

6 7

11 12

20 21

1297-R007-1_R

G3.140R GP3.140R G3.140RS GP3.140RS

RAVAGLIOLI S.p.A.

 

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS

Pag. 17 di 27

GRUPPO ELETTRONICA

ELECTRONICS UNIT

ELEKTRONIKSATZ

GROUPE ÉLECTRONIQUE

GRUPO ELECTRÓNICA

Tavola N°10 - Rev. 1 129793090

1297-R007-1_R

G3.140R GP3.140R G3.140RS GP3.140RS

RAVAGLIOLI S.p.A.

   

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS

Pag. 18 di 27

GRUPPO IMPIANTO ELETTRICO

ELECTRICAL SYSTEM UNIT

SATZ VON ELEKTROANLAGE

GROUPE INSTALLATION ÉLECTRIQUE

GRUPO INSTALACIÓN ELÉCTRICA

Tavola N°11 - Rev. 1 129792580

1297-R007-1_R

G3.140R GP3.140R G3.140RS GP3.140RS

RAVAGLIOLI S.p.A.

   

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS

Pag. 19 di 27

IMPIANTO SERRAGGIO PNUEMATICO

PNEUMATIC TIGHTENING SYSTEM

ANLAGE FÜR PNEUMATISCHE AUFSPANNUNG

SYSTÈME SERRAGE PNEUMATIQUE

SISTEMA APRIETE NEUMÁTICO

Tavola N°12 - Rev. 0 129390311

13 1210

1297-R007-1_R

G3.140R GP3.140R G3.140RS GP3.140RS

RAVAGLIOLI S.p.A.

 

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

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Pag. 20 di 27

GRUPPO PROTEZIONE RUOTA

WHEEL PROTECTION UNIT

SATZ FÜR RADSCHUTZ GROUPE PROTECTION ROUE GRUPO PROTECCIÓN RUEDA

Tavola N°13 - Rev. 0 129791580

1297-R007-1_R

G3.140R GP3.140R G3.140RS GP3.140RS

RAVAGLIOLI S.p.A.

   

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

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Pag. 21 di 27

DOTAZIONE A A EQUIPMENT

AUSSTATTUNG A

DOTATION A DOTACION A

Tavola N°14A - Rev. 0

1297-R007-1_R

G3.140R GP3.140R G3.140RS GP3.140RS

RAVAGLIOLI S.p.A.



LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

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Pag. 22 di 27

DOTAZIONE B

B EQUIPMENT

AUSSTATTUNG B

DOTATION B DOTACION B

Tavola N°14B - Rev. 0

1297-R007-1_R

G3.140R GP3.140R G3.140RS GP3.140RS

RAVAGLIOLI S.p.A.



LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

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Pag. 23 di 27

DOTAZIONE C

C EQUIPMENT

AUSSTATTUNG C

DOTATION C DOTACION C

Tavola N°14C - Rev. 0

1297-R007-1_R

G3.140R GP3.140R G3.140RS GP3.140RS

RAVAGLIOLI S.p.A.



LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

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Pag. 24 di 27

DOTAZIONE D

D EQUIPMENT

AUSSTATTUNG D

DOTATION D DOTACION D

Tavola N°14D - Rev. 0

1297-R007-1_R

G3.140R GP3.140R G3.140RS GP3.140RS

RAVAGLIOLI S.p.A.



LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

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Pag. 25 di 27

CALIBRO LARGHEZZA PROFESSIONALE

PROFESSIONAL EXTERNAL DATA GAUGE

BERUFLICHE BREITENLEHRE

CALIBRE LARGEUR PROFESSIONEL

CALIBRE ANCHO PROFESIONAL

Tavola N°15 - Rev. 0 129791590

11 12

3233

59 60

65 65

1297-R007-1_R

G3.140R GP3.140R G3.140RS GP3.140RS

RAVAGLIOLI S.p.A.

OPT OPT OPT OPT

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Pag. 26 di 27

CALIBRO LARGHEZZA

WIDTH CALIPER

KALIBER FÜR BREITE

CALIBRE LARGEUR

CALIBRE ANCHO

Tavola N°16 - Rev. 0 129590710

1297-R007-1_R

G3.140R GP3.140R G3.140RS GP3.140RS

RAVAGLIOLI S.p.A.

OPT OPT

 

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

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Pag. 27 di 27

GRUPPO LASER FISSO + ILLUMINATORE FIXED LASER + LIGHTING DEVICE UNIT

FESTLASER + BELEUCHTUNG SATZ

GROUPE LASER FIXE + DISPOSITIF D’ÉCLAIRAGE

GRUPO LASER FIJO + ILUMINADOR

Tavola N°17 - Rev. 0 129792710

1297-R007-1_R

G3.140R GP3.140R G3.140RS GP3.140RS

RAVAGLIOLI S.p.A.

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Ravaglioli G3.140R, G3.140RS, GP3.140R, GP3.140RS Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual