Rauch 2.1, 6.1, 18.1, AXEO 2.1, AXEO 6.1 Operator's Manual

...
Page 1
OPERATOR MANUAL
5900854-d- en-0910
AXEO 2.1/6.1/18.1
Please read carefully before using the machine!
Store carefully for future use!
Translation of the original operating manual
Page 2
Preface
Dear customer,
By purchasing the single-disc spreader of the AXEO Series you have shown confidence in our product. Thank you. We want to justify your trust. You have purchased a powerful and reliable ma­chine.
Our customer service is always at your disposal, should any problems arise.
Please read this operating manual carefully before commissioning the single-disc spread­er, and follow the advice given.
This operating manual gives detailed instructions on how to operate the machine, as well as val­uable information on assembly, maintenance, and care.
The manual could also describe equipment that is not included in your mineral fertiliser spreader.
You should be aware that damage caused by incorrect operation or improper use may not be cov­ered by warranty claims.
Technical improvements
We are continuously improving our products. Therefore, we reserve the right to make any im­provements and changes to our machine that we consider necessary without notice. This consti­tutes no obligation to make such improvements or changes on machines that have already been sold.
We will be pleased to answer any other questions that you might have.
Yours sincerely
RAUCH
Landmaschinenfabrik GmbH
n CAUTION
Please enter below the type, serial number, and year of manufacture of your single-disc spreader.
These data are provided on the machine nameplate or on the frame.
Please state this information when ordering spare parts or accessories, and in case of complaints.
Version: Serial number: Year of manufacture:
Page 3
Contents
I
Preface
Technical improvements
1 Intended use and EU conformity 1
1.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 User instructions 3
2.1 About this operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Structure of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3 Notes on text descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3.1 Instructions and procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3.2 Listings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3.3 Cross-references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Safety 5
3.1 Significance of warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 General information on the safety of the machine. . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3 Instructions for the operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3.1 Personnel qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3.2 Instruction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3.3 Accident prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4 Information on operating safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4.1 Lifting and moving the single-disc spreader. . . . . . . . . . . . . . . . . . . . . . . . 8
3.4.2 Parking the single-disc spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4.3 Filling the single-disc spreader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.4.4 Checks before start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.4.5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.5 Use of the spreading material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.6 Hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.7 Service and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.7.1 Qualifications of maintenance personnel . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.7.2 Wear-prone parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.7.3 Maintenance and repair work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.8 Safety in traffic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.8.1 Checks before driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.8.2 Road travel with the single-disc spreader . . . . . . . . . . . . . . . . . . . . . . . . 14
3.9 Safety equipment on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.9.1 Position of safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.9.2 Function of protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.10 Warning and instruction stickers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.10.1 Warning stickers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.10.2 Instruction stickers and nameplate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.11 Lighting system with rear and side reflectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Page 4
Contents
II
4 Machine data 21
4.1 Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
4.2 Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
4.3 Specifications of basic version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4.4 Specifications for extensions and extension combinations . . . . . . . . . . . . . . . . .23
5 Transport without tractor 25
5.1 General safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
5.2 Loading and unloading, parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
6 Commissioning 27
6.1 Acceptance of the single-disc spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
6.2 Tractor requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
6.3 Hitching the single-disc spreader to the tractor . . . . . . . . . . . . . . . . . . . . . . . . . .28
6.3.1 Preconditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
6.3.2 Hitching the single-disc spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
6.4 Fitting the PTO shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
6.4.1 Checking the length of universal drive shaft. . . . . . . . . . . . . . . . . . . . . . .31
6.4.2 Fitting and removing the PTO shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
6.5 Connect the electric actuators (Version E/H) . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
6.6 Connecting the hydraulic drive (version H-100/200, E-100/200, Q-100/200). . . .36
6.7 Connecting the hydraulic slider control (Version H) . . . . . . . . . . . . . . . . . . . . . . .37
6.8 Connecting the electric slider actuator: AXEO, Version Q . . . . . . . . . . . . . . . . . .37
6.9 Filling the spreader hopper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
6.10 Parking and unhitching the single-disc spreader . . . . . . . . . . . . . . . . . . . . . . . . .39
7 Machine adjustments 41
7.1 Overview of adjustment possibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
7.2 Adjusting the spreading disc or agitator speed . . . . . . . . . . . . . . . . . . . . . . . . . .43
7.2.1 PTO drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
7.2.2 Hydraulic motor drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
7.3 Adjusting the application rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
7.4 Adjusting the drop point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
7.5 Adjusting the spreading width limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
7.6 Adjusting a spreading pattern. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
7.6.1 Symmetric and asymmetric spreading pattern . . . . . . . . . . . . . . . . . . . . .50
7.6.2 Sharp limitation of the right-hand spreading edge . . . . . . . . . . . . . . . . . .51
7.6.3 Adjusting the spreading vanes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
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Contents
III
7.7 Using the fertiliser chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.7.1 Information on the fertiliser charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.7.2 Fertiliser chart for grit (3/5 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.7.3 Fertiliser chart for sand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.7.4 Fertiliser chart for rock salt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.7.5 Fertiliser chart for refined salt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.7.6 Fertiliser chart for fertiliser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
7.8 Calibration test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
7.8.1 Calculating the nominal spreading quantity . . . . . . . . . . . . . . . . . . . . . . . 78
7.8.2 Run calibration test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
8 Spreading work 81
8.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
8.2 General instructions for the agitator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
8.3 Spreading sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
8.4 Spreading grit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
8.5 Spreading sand or moist salt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
8.6 Spreading dry salt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
8.7 Spreading granulated fertiliser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
8.8 Discharging residual material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
9 Service and maintenance 89
9.1 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
9.2 Wear-prone parts and bolted joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
9.2.1 Checking wear-prone parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
9.2.2 Checking the bolted joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
9.3 Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
9.4 Metering slider adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
9.5 Checking the agitator for wear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
9.5.1 Removing the agitator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
9.5.2 Checking the RWK AX 140 agitator for wear. . . . . . . . . . . . . . . . . . . . . . 94
9.5.3 Checking the RWK AX 160 agitator for wear. . . . . . . . . . . . . . . . . . . . . . 94
9.5.4 Checking the RWK AX 180 agitator for wear. . . . . . . . . . . . . . . . . . . . . . 95
9.5.5 Checking the RWK AX 220 agitator for wear. . . . . . . . . . . . . . . . . . . . . . 96
9.5.6 Checking the thrust ring for wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
9.5.7 Checking the stop ring in the hopper for wear . . . . . . . . . . . . . . . . . . . . . 98
9.6 Replacing spreading vanes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
9.7 Gear oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
9.7.1 Quantity and types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
9.7.2 Checking the oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
9.8 Lubrication chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Page 6
Contents
IV
10 Faults and possible causes 103
11 List of available accessories 105
11.1 Electric remote control (metering slider and spreading width limiter). . . . . . . . .105
11.2 Hydraulic remote control (metering slider). . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
11.3 Hopper extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
11.4 Hopper tarpaulin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
11.5 Spreader apron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
11.6 Agitators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
11.6.1 RWK AX 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
11.6.2 RWK AX 160. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
11.6.3 RWK AX 180. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
11.6.4 RWK AX 220. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
11.7 Adapter for mounting to Cat. 1N hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
11.8 Additional lighting BLO 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
11.9 Universal drive shaft with ratchet clutch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
12 Axle load calculation 109
12.1 Calculation of the total weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
12.2 Axle loads table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
13 Disposal 113
13.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
13.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
14 Guarantee and warranty 115
Page 7
Intended use and EU conformity
1
1
1 Intended use and EU conformity
1.1 Intended use
The single-disc spreader AXEO may only be used in accordance with the infor­mation given in this operating manual.
The single-disc spreader AXEO is constructed exclusively for the following appli­cations (intended use):
in winter service for spreading material that can be delivered by chute, such
as grit (3/5), sand and salt,
in agriculture for spreading dry, granular and crystalline fertilisers
Any use outside these definitions is considered as misuse. The manufacturer is not liable for any damage resulting from misuse. The operator bears the entire risk.
Intended use also includes observing the operating, maintenance, and service conditions specified by the manufacturer. Only genuine spare parts from the manufacturer may be used as replacements.
The single-disc spreader AXEO may only be used, serviced, and repaired by per­sons who are acquainted with the characteristics of the machine, have been trained in its use, and who have been advised of the dangers involved.
Important information on the operation and safe handling of the machine is pro­vided in this operating manual. Warning notes and warning signs are also affixed to the machine by the manufacturer. All such information must be followed implic­itly when using the machine.
Moreover, the relevant accident prevention regulations and the other generally recognised safety, occupational health, and road traffic regulations must be strict­ly observed when using the machine.
Unauthorised modifications to the single-disc spreader are not permitted. They will exempt the manufacturer from liability for any damage resulting there from.
Foreseeable misuse
The manufacturer provides warning information and signs on the AXEO single­disc spreader in the form of notices affixed to the machine relating to foreseeable misuse. These warning signs and information must be observed under all circum­stances in order to avoid the AXEO single-disc spreader being used for any other purpose than that specified in the relevant operating manual.
Page 8
Intended use and EU conformity 1
2
1.2 Declaration of conformity
In accordance with 2006/42/EG, Appendix II, No. 1 A
Rauch - Landmaschinenfabrik GmbH,
Landstr. 14, 76547 Sinzheim, Germany
We hereby declare that the product:
single-disc spreader of the series AXEO
Type: AXEO 2.1, AXEO 6.1, AXEO 18.1
complies with all relevant regulations of the EU Machine Directive 2006/42/EU.
Technical documents compiled by:
Rauch - Design Management
Landstr. 14, 76547 Sinzheim, Germany
(Norbert Rauch – Managing Director)
Page 9
User instructions
3
2
2 User instructions
2.1 About this operating manual
This operating manual is a constituent part of the single-disc spreaderAXEO.
The manual contains important instructions for safe, correct and economical use and maintenance of the single-disc spreader. Adherence to the manual helps to avoid dangers , reduce repair costs and downtime, and to increase the ma- chine's reliability and service life.
The complete documentation, comprising this operating manual and any other documents provided, must be kept in an easily accessible location close to where the single-disc spreader is used (e.g. on the tractor).
If the single-disc spreader is sold, the operating manual must also be passed to the new owner.
The AXEO manual is intended for the operator of the single-disc spreader and anyone involved in operating and maintaining it. It must be read, understood, and applied by all persons entrusted with the following work on the machine:
Operation,
Maintenance and cleaning,
Repairing faults.
The following are particularly important:
The chapter on safety,
The warning instructions in the text of the individual chapters.
The manual does not replace your own responsibility as the operator and op­erating personnel of the AXEO single-disc spreader.
2.2 Structure of the manual
The manual is divided into 6 key areas in terms of content:
General information
Safety instructions
Machine data
Instructions for operating the single-disc spreader
Instructions for detecting and remedying faults, and
Maintenance and repair instructions.
Page 10
User instructions 2
4
2.3 Notes on text descriptions
2.3.1 Instructions and procedures
Steps that the operator must carry out are shown as a numbered list.
1. Instruction for action step 1
2. Instruction for action step 2
Instructions involving only one step are not numbered. The same applies for ac­tion steps that do not have a specific sequence.
A bullet is placed in front on these instructions:
Handling instruction
2.3.2 Listings
Listings without a specific sequence are shown with bullet points (level 1) and dashes (level 2):
Property A
- Point A
- Point B
Property B
2.3.3 Cross-references
References to other sections in the manual are shown with paragraph number, heading text, and page number:
Also refer to Chapter 3, "Safety", from page 5 onwards.
References to other documents are made without mentioning the exact chapter or page number:
Please also observe the instructions contained in the manual for the universal
drive shaft.
Page 11
Safety
5
3
3 Safety
This chapter contains basic safety instructions as well as working and traffic reg­ulations for using the AXEO single-disc spreader.
All instructions in this chapter must be observed in order to work with and operate the single-disc spreader safely.
There are additional warnings in the other chapters of this manual, which must also be observed. The warning instructions are given before the text for the rele­vant actions.
Warnings for third-party components are provided in the corresponding docu­mentation. These warning instructions must also be observed.
3.1 Significance of warnings
The warning instructions in this manual have been structured according to the de­gree of danger and the probability of its occurrence.
Danger signs and symbols inform the user about other construction-related and unavoidable remaining dangers that may be encountered when operating the sin­gle-disc spreader. The safety warnings are structured as follows:
Example
Signal word
Symbol Explanation
n DANGER
Risk to life if warning is not observed
Ignoring this warning will result in very serious or fatal injury.
Read this operating manual carefully and follow the warn-
ing advice.
Page 12
Safety 3
6
Warning severity level
The degree of danger is indicated by the signal word, and the levels are classified as follows:
n DANGER
Type and source of danger
This advice warns of a danger posing an immediate threat to the health and life of persons.
Ignoring this warning will result in very serious or fatal injury.
Always observe the measures described to prevent this
danger.
n WARNING
Type and source of danger
This advice warns of a possible dangerous situation for the health of persons.
Non-observance of this warning advice leads to serious injury.
Always observe the measures described to prevent this
danger.
n CAUTION
Type and source of danger
This note warns of a potentially dangerous situation for personal health or of material and environmental damage.
Ignoring this warning can result in damage to the product or the general area.
Always observe the measures described to prevent this
danger.
NOTICE
General information containing application tips and particularly useful informa­tion, but which constitutes neither warnings nor hazards.
Page 13
Safety
7
3
3.2 General information on the safety of the machine
The AXEO single-disc spreader is designed and manufactured to the state-of­the-art in technology and the generally accepted rules of engineering. Neverthe­less, operation and maintenance of the machine may pose a risk to life and limb of the operator or other persons, as well as causing damage to the machine or other assets in the surrounding area.
Therefore, operate the spreader only
when it is in a proper and roadworthy condition,
in awareness of safety and dangers.
This means that you must be familiar with the content of this manual, the applica­ble accident protection regulations and the generally accepted regulations for safety, occupational health, and road traffic, and apply these rules as required.
3.3 Instructions for the operator
The operator is responsible for ensuring the intended use of the AXEO single­disc spreader.
3.3.1 Personnel qualifications
Before starting work on or with the single-disc spreader, all persons who are in­volved in operation, maintenance or repair must have read and understood this manual, particularly the chapter on safety and warning notices for the corre­sponding activities.
The machine may only be operated by trained personnel authorised by the
owner.
Personnel being educated/trained/instructed may only work on the machine
under the supervision of an experienced person.
Maintenance and repair work may only be performed by qualified and in-
structed personnel.
3.3.2 Instruction
Sales representatives, factory representatives or employees of our company will instruct the operator in the use and maintenance of the single-disc spreader.
The owner must ensure that newly recruited operating and maintenance person­nel are instructed to the same extent and with the same care with regard to the operation and repair of the machine in compliance with this operating manual.
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Safety 3
8
3.3.3 Accident prevention
Safety and accident prevention regulations are governed by law in every country. The machine owner is responsible for ensuring compliance with the legal regula­tions in force in each country.
The following instructions must also be observed:
Never permit unsupervised operation of the single-disc spreader.
Do not ride on the single-disc spreader while it is working or being transported
(no passengers).
Do not use mechanical components of the single-disc spreader to climb onto
the machine.
Do not wear loose clothing. Do not wear work clothes with belts, loose threads
or other items that could snag.
Follow the manufacturer's directions when working with chemicals. It may be
necessary to wear personal protective equipment.
3.4 Information on operating safety
To avoid dangerous situations, the single-disc spreader must only be operated when it is in a technically safe condition.
3.4.1 Lifting and moving the single-disc spreader
The spreader is delivered from the factory mounted on a pallet.
Only lift the spreader on the pallet by means of a suitable pallet truck or forklift
truck. Note the overall weight.
Never use the hopper or any other non-indicated attachment point to lift or
move the spreader.
3.4.2 Parking the single-disc spreader
Only park the spreader with the hopper empty and on a horizontal, firm sur-
face.
If the spreader is parked on its own (without tractor), fully open the metering
slider. The return spring is relieved, and any water in the hopper will drain out.
Page 15
Safety
9
3
3.4.3 Filling the single-disc spreader
Never fill the spreader while the tractor engine is running. Prevent an uninten-
tional start of the tractor's engine by removing the ignition key.
Use auxiliary equipment (e.g. bucket loader, feed screw conveyor, silo) to fill
the hopper of the single-disc spreader.
Use a suitable platform when filling manually (e.g. filling with Bigpacks).
Fill the hopper no higher than the top edge. Never exceed the maximum pay-
load.
Only fill the hopper with the spreader hitched to the tractor.
3.4.4 Checks before start-up
Before the first and all subsequent operations, check the single-disc spreader to make sure that it is safe to operate.
Is all safety equipment on the spreader installed and functional?
Are all fasteners and load-bearing connections tight and in good condition?
Are the spreading disc and spreading vanes and their fixings in good condi-
tion?
Are all catches securely fastened?
Is anyone standing in the danger area of the single-disc spreader?
Is the drive shaft cover in good condition?
Check the height. The distance between frame and ground must not be great-
er than 120 cm.
Page 16
Safety 3
10
3.4.5 Operation
If the single-disc spreader malfunctions, stop the machine immediately and
secure it. Have the fault repaired immediately by qualified technicians.
Never climb onto the spreader when it is running.
Operate the spreader only with the safety guard fitted in the hopper. The safe-
ty guard must not be removed during operation.
Only operate the spreader with the servicing cover closed.
Rotating machine components can cause serious injury. Make sure that body
parts or clothing never come close to rotating components.
If your single-disc spreader has a hydraulic metering control, close the meter-
ing slider completely before adjusting the spreading volume.
Do not deposit any parts (such as screws, nuts) into the spreader hopper.
Flying spreader material may cause serious injury (e.g. to the eyes). Make
sure that there are no persons within the spreader's working range.
If the wind speed becomes too high, you must stop spreading because the
specified spreading range cannot be guaranteed under such conditions.
Never climb onto the spreader or the tractor when under power lines.
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Safety
11
3
3.5 Use of the spreading material
Incorrect selection or use of spreading material may cause serious injury or envi­ronmental damage.
When selecting the spreading material, inform yourself about its effects on
persons, the environment, and the machine.
Follow the directions of the spreading material manufacturer exactly.
3.6 Hydraulic system
The hydraulic system is under high pressure.
Fluid escaping under high pressure can cause serious injuries and environmental damage. The following instructions must be observed to prevent danger:
The maximum approved operating pressure must never be exceeded.
Depressurise the hydraulic system before any maintenance work . Switch off
the tractor's engine. Remove the ignition key to prevent the engine being started again.
Always wear protective goggles and safety gloves when looking for leaks.
In the event of injuries involving hydraulic oil, you must consult a doctor im-
mediately since severe infections can result.
When connecting the hydraulic hoses to the tractor hydraulics, make sure
that the hydraulic systems are depressurised on both tractor and single-disc spreader.
Connect the hydraulic hoses of the tractor to the hydraulics of the spreader
using only the specified connections.
Prevent any contamination of the hydraulic circuit. Only hang the couplings in
the brackets provided. Use the dust caps. Clean the connections before join­ing them.
Check the hydraulic components and hydraulic hoses regularly for mechani-
cal defects, such as cuts, chafe marks, crushing, cracking, porous sections, etc.
Even when stored correctly and under approved loads, hoses and hose cou-
plings are subject to a natural ageing process. This limits their storage and service life.
The hoses may only be used for a maximum of 6 years. The storage time must not exceed 2 years.
The date of manufacture of the hoses is stamped on the hose coupling in month and year
Replace hydraulic hoses if damaged or aged.
Replacement hydraulic hoses must meet the technical requirements of the
equipment manufacturer. In particular, note the different maximum pressure ratings of replacement hoses.
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Safety 3
12
3.7 Service and maintenance
Service and maintenance work involves additional hazards that do not occur dur­ing operation of the machine.
Take particular care when carrying out maintenance and repair work. Work
very carefully and with awareness of danger.
3.7.1 Qualifications of maintenance personnel
Welding and work on the electrical and hydraulic systems must be carried out
only by qualified technicians.
3.7.2 Wear-prone parts
Observe the maintenance and repair intervals specified in this operating man-
ual exactly.
Also observe the maintenance and repair intervals for third-party compo-
nents. See the supplier documentation for the relevant intervals.
We recommend that you have the condition of the single-disc spreader
checked after each season by your dealer, paying particular attention to its guards, fixing components, hydraulic system, metering parts (such as meter­ing slider and agitator), spreading vanes, and spreading disc.
Spare parts must at least comply with the technical standards specified by the
manufacturer. This is assured with genuine spare parts.RAUCH
Self-locking nuts are designed to be used only once. Always use new self-
locking nuts to fasten components (e.g. when replacing vanes, changing the maintenance cover).
3.7.3 Maintenance and repair work
Always switch off the tractor engine before all cleaning, maintenance and re-
pair work and when troubleshooting. Wait until all rotating parts of the ma­chine have stopped moving.
Make sure that no unauthorised person can start the single-disc spreader.
Remove the ignition key from the tractor.
Check that the tractor is correctly parked with the spreader. Park the spreader
with an empty hopper on level, firm ground and secure it to prevent it from moving.
In addition, secure the raised spreader against falling (e.g. using a support
block) if you must carry out maintenance and repair work or inspection under­neath it.
Depressurise the hydraulic system before all maintenance and repair work.
Disconnect the power supply before working on the electrical system.
Open the maintenance cover on the hopper only after the spreader has been
switched off.
Open the safety guard in the hopper only after the spreader has been
switched off.
If you must work while the PTO shaft is rotating, make sure that nobody is
near the PTO or the universal drive shaft.
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Safety
13
3
Only remove blockages in the spreader hopper with the machine at a stand-
still, and never use your hands or feet. Only use a suitable tool. To prevent blockages, always use the safety guard when filling the hopper.
Before cleaning the spreader with water, steam or other cleaning agents, cov-
er all components that must not get wet (e.g. bearings, electrical connec­tions).
Regularly check nuts and screws for tight fit and tighten them, if necessary.
3.8 Safety in traffic
When travelling on public roads and tracks, the tractor with the attached single­disc spreader must comply with the traffic regulations of the country in which it is operating. The owner and driver are responsible for compliance with these regu­lations.
3.8.1 Checks before driving
The pre-operational check is an important component of traffic safety. Before every trip, check compliance with the operating conditions, traffic safety, and the regulations of the country of operation.
Make sure that the permitted total weight is not exceeded. Note the permitted
axle load, permitted braking load, and the permitted tyre load.
Check the tyre pressures and the function of the tractor brake system.
Is the single-disc spreader mounted correctly?
Could spreading material be lost while travelling?
- Check the level of the spreading material in the hopper. The metering slid­er must be closed.
- In addition, with single-acting hydraulic cylinders, shut the ball-cock to prevent spreading material from flowing out of the hopper in the event of leaks in the tractor's control valves.
- If necessary, switch off the electronic control unit.
Does the lighting and identification of the spreader comply with the national
regulations for use on public roads? Make sure that warning signs, reflectors, and auxiliary lights are correctly placed.
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Safety 3
14
3.8.2 Road travel with the single-disc spreader
Handling, steering, and braking performance of the tractor are affected by the at­tached spreader. For example, the high permissible load capacity will reduce the weight on the tractor's front axle, and may affect its steering.
Be aware of the changed driving behaviour.
Make sure that you have sufficient vision when driving. If vision is restricted
(e.g. when reversing), another person is required to direct the driver.
Do not exceed the legal speed limit.
Avoid sudden turns when driving uphill or downhill or across a slope. Due to
the changed centre of gravity, there is a danger of overturning. Travel over uneven, soft ground (e.g. entering a field, over road edges) with great care.
Arrest sideways movement of the lower link of the three-point linkage to pre-
vent the machine from swinging.
Passengers are prohibited on the spreader during transport and operation.
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3
3.9 Safety equipment on the machine
3.9.1 Position of safety equipment
Figure 3.1: Position of protective devices, warning and instruction notices, and reflectors
[1] Instruction note agitator stop [2] Nameplate [3] Serial number [4] Retainer for cable and hoses [5] Maximum payload warning [6] PTO speed warning [7] Warning, read operating manual [8] Material broadcast warning [9] Yellow side reflector [10] Protective screen in hopper [11] Instructions for tightening torque
[12] Setting lever [13] Spreading disc cover [14] Front spreading disc protector [15] Red reflector [16] spreading disc protector, adjustable
(spreading width limiting) [17] Moving parts warning [18] Maintenance cover [19] Warning, remove ignition key [20] Rear lights [21] Warning film
10
12
14
15
16
17
18
19
15
20
21
11
5
2
3
4
6
7
8
9
1
13
1
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Safety 3
16
3.9.2 Function of protective devices
The safety equipment is deigned to protect your health and life.
Only operate the single-disc spreader with effective protective devices.
[1] Drive shaft guard
Figure 3.2: Drive shaft guard
Description Function
Protective screen in hopper
Prevents body parts from being pulled into the rotating agitator.
Prevents body parts from being cut off by the metering slider.
Prevents faults during spreading caused by lumps in the spreading material, large stones or other large objects (screening effect).
Front spreading disc protector
Prevents you from being caught by rotating spreading disc from the front.
Prevents broadcast of spreading material to the front (di­rection of tractor/workstation).
Spreading disc pro­tector, adjustable (spreading width limi­tation)
Prevents you from being caught by rotating spreading disc from the rear and the side.
Ensures that the spreading material is broadcast at the desired width.
Plastic cover for the spreading disc
Prevents you from being caught by rotating spreading disc from above.
Drive shaft guard Prevents body parts from being pulled into the rotating
drive shaft.
Retainer For securing the hoses and cables to the frame.
Prevents crushing or kinking the hoses and cables. See
Figure 3.3
.
Page 23
Safety
17
3
Figure 3.3: Retainer for cable and hoses
[1] Retainer for cable and hoses
3.10 Warning and instruction stickers
There are various warning and instruction notices attached to the AXEO single­disc spreader (for attaching to the machine, see Figure 3.1
).
The warning and instruction stickers are components of the machine. They must not be removed or modified. Missing or illegible stickers must be replaced imme­diately.
If new components are installed during repairs, the same warning and instruction stickers that were on the original parts must be placed on the new parts.
1
NOTICE
The correct warning and instruction notices can be obtained from the spare parts service.
Page 24
Safety 3
18
3.10.1 Warning stickers
Read operating manual and safety instructions.
Read the operating manual and the safety instructions before putting the machine into operation.
The operating manual explains in detail how to operate the spreader and contains valuable information on operation, care and maintenance.
Hazard from broadcast material.
Danger of injury to the entire body from ejected spreading material.
Direct all persons out of the danger zone of the spreader (spreading area) before starting work.
Danger from moving parts.
Risk of body parts being cut off.
It is prohibited to reach into the danger area of the rotating spreading disc, the agitator or the drive shaft.
Switch off the tractor's engine and remove the key before carrying out repair and adjustment work.
Remove the ignition key.
Before starting maintenance, repair or adjustment work, switch off the engine, and remove the ignition key to prevent the engine being started inadvertently.
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3
3.10.2 Instruction stickers and nameplate
PTO speed
The rated speed of the PTO shaft is 540 rpm.
Agitator stop
The agitator must be stopped when the metering slid­ers are closed.
Maximum payload of 800 kg on the AXEO2.1
Maximum payload of 1000 kg on the AXEO6.1
Maximum payload of 1800 kg on the AXEO18.1
540
2057022
Arrêter l'agitateur quand les vannes sont fermées !
CAUTION!
Rührwerk bei geschlossenem Schieber ausschalten!
ATTENTION!
Switch the agitator off when the sliders are closed!
ACHTUNG!
800 kg
2053916
max.
1000 kg
2054101
max.
1800 kg
2052258
max.
Page 26
Safety 3
20
3.11 Lighting system with rear and side reflectors
The lighting equipment must be attached as specified, and must always be in op­erating condition. Lights must not be covered or obscured by dirt.
The AXEO 18.1 single-disc spreader is factory-fitted with regulation rear and side indicators (for attaching to machine, see Figure 3.1
). On the versions AXEO 6.1
and AXEO 2.1, the lighting system is available as an option.
Tightening torque of 120 Nm (hopper on frame)
Nameplate
Serial number
2056145
120 Nm
Landmaschinenfabrik GmbH Landstraße 14 D-76545 Sinzheim
Typ:
Masse: Baujahr:kg
12345
Page 27
Machine data
21
4
4 Machine data
4.1 Manufacturer
RAUCH Landmaschinenfabrik GmbH
Landstr. 14
D-76547 Sinzheim
Germany
Phone: +49 (0) 7221 / 985-0
Fax: +49 (0) 7221 / 985-200
Technical Service Centre
RAUCH Landmaschinenfabrik GmbH
Post box 1162
D-76545 Sinzheim
Germany
Phone: +49 (0) 7221 / 985-250
Fax: +49 (0) 7221 / 985-203
4.2 Versions
Version AXEO 2.1 AXEO 6.1 AXEO 18.1
Powered via universal drive shaft
HEQHEQHEQ
Powered with hydraulic motor
H-100 E-100 Q-100 H-100 E-100 Q-100 H-200 E-200 Q-200
Function
Single-acting hydraulic cyl­inder

Electrically operated me­tering slider

Electronic spreading control

Page 28
Machine data 4
22
4.3 Specifications of basic version
Dimensions:
Weights and loads:
Data AXEO 2.1 AXEO 6.1 AXEO 18.1
Overall width 100 cm 120 cm 150 cm
Overall length 87 cm 95 cm 121 cm
Filling height (basic version) 96 cm 123 cm 128 cm
Distance of centre of gravity from low­er link point
40 cm 40 cm 55 cm
Filling width 88 cm 109 cm 139 cm
Working width (depends on spread­ing material type and spreading disc type
0.8 - 8 m 0.8 - 8 m 0.8 - 8 m
PTO speed max. 650 rpm 650 rpm 650 rpm
Capacity 250 l 560 l 750 l
Hydraulic pressure max. 200 bar 200 bar 200 bar
Noise level
1
(measured in the closed
driver's cab of the tractor)
1. * Since the noise level of the single-disc spreader can only be determined when the tractor is running, the actual measured value de­pends greatly on the tractor being used.
75 dB(A) 75 dB(A) 75 dB(A)
NOTICE
The empty weight of the mineral fertiliser spreader depends on the different combinations of accessories and attachments. The empty weight shown on the nameplate refers to the standard version.
Data AXEO 2.1 AXEO 6.1 AXEO 18.1
Empty weight 130 kg 160 kg 230 kg
Payload max. 800 kg 1000 kg 1800 kg
Page 29
Machine data
23
4
4.4 Specifications for extensions and extension combinations
AXEO Series single-disc spreaders can be operated with different combinations of extensions. Capacity, dimensions, and weights will change, depending on the combination used.
Extension AXEO 2.1 AX 100
Change in capacity 100 l
Change in filling height 14 cm
Attachment weight 14 kg
Remarks 4-sided
Extension AXEO 18.1 AX 250 AX 500 AX 750
Change in capacity 250 l 500 l 750 l
Change in filling height 15 cm 29 cm 44 cm
Attachment weight 23 kg 35 kg 47 kg
Remarks 4-sided 4-sided 4-sided
Page 30
Machine data 4
24
Page 31
Transport without tractor
25
5
5 Transport without tractor
5.1 General safety instructions
Read the following instructions before transporting the single-disc spreader:
The spreader may only be transported without the tractor if the hopper is empty.
The operation may only be carried out by suitable, trained and expressly au-
thorised personnel.
Suitable means of transportation and lifting equipment (e.g. crane, forklift
truck, lifting tackle ...) must be used for transport purposes.
Determine the transport route in good time, and remove possible obstacles.
Make sure that all safety and transport devices are in good working order.
All danger areas are to be appropriately secured, even if these only exist
short-term.
The person responsible for transport must ensure that the spreader will be
transported correctly.
Unauthorised persons are to be kept away from the transport route. The are-
as concerned must be cordoned off.
The spreader must be handled and transported carefully.
Make sure that allowance is made for the centre of gravity. If necessary, ad-
just the lifting tackle so that the machine is correctly suspended.
Transport the spreader to the final destination as close to the ground as pos-
sible.
5.2 Loading and unloading, parking
1. Determine the weight of the spreader.
Details are provided on the nameplate.
If applicable, also note the weight of possible accessories and attachments.
2. Lift the spreader carefully using suitable lifting means.
3. Carefully lower the spreader onto the load platform of the transport vehicle or
onto a firm surface or the ground.
Page 32
Transport without tractor 5
26
Page 33
Commissioning
27
6
6 Commissioning
6.1 Acceptance of the single-disc spreader
When taking delivery of the single-disc spreader, check and make sure that the scope of delivery is complete.
The standard equipment includes
1 Single-disc spreader AXEO 2.1,AXEO 6.1 or AXEO 18.1
1 Operating manual for single-disc spreader AXEO AXEO2.1/6.1/18.1
1 Upper hitch point with linch pin and securing chain
2 Lower hitch points with linch pins and securing chains
1 Adjustable spreading width limiter
1 Spreading disc
1 Universal drive shaft including operating manual
1 Safety guard
Please also check any possible accessories that you ordered.
Check for any shipping damage or missing parts. Any transport damage must be confirmed by the shipping agent.
In case of doubt, please contact your dealer or the manufacturer.
6.2 Tractor requirements
To ensure safe and correct use of the AXEO single-disc spreader, the tractor must meet the necessary mechanical, hydraulic, and electrical requirements.
Universal drive shaft coupling: 1 3/8 inches, 6 splines, 540 rpm.
Version H: Oil supply: max. 200 bar, single-acting control valve
Operating voltage: 12 V
Three-point linkage Cat. I. for AXEO2.1 and 6.1
Three-point linkage Cat. II. for AXEO 18.1
Version H-100/200, E-100/200, Q-100/200:
- 1 single-acting control valve
- 1 free return,
- Oil supply: max. 200 bar
NOTICE
When receiving the machine, check that attached components are correctly and tightly seated.
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Commissioning 6
28
6.3 Hitching the single-disc spreader to the tractor
6.3.1 Preconditions
Check the following specific requirements:
Are both the tractor and the spreader safe to operate?
Does the tractor comply with the mechanical, hydraulic, and electrical require-
ments? (see „Tractor requirements“ on page 27
)
Do the attachment categories of the tractor and the spreader match? (if nec-
essary, consult your dealer)
Is the spreader standing securely on flat, firm ground?
6.3.2 Hitching the single-disc spreader
The spreader is hitched to the three-point linkage (rear power lift) of the tractor.
n DANGER
Danger from unsuitable tractor
Using an unsuitable tractor for the AXEO single-disc spreader may result in serious accidents during operation or road travel.
Only tractors that meet the technical requirements for the spreader may be used.
Based on the vehicle's documentation, check whether your
tractor is suitable for the AXEO single-disc spreader.
n DANGER
Danger of crushing between the tractor and the spreader
Persons standing between the tractor and the spreader when the tractor is approaching or when the hydraulics are actuated are risking their lives.
The tractor may brake too late or not at all because of inattention or faulty operation.
Make sure that no one stands between the tractor and the
spreader.
n DANGER
Risk of tipping or falling
There are no fixing or lifting points provided on the attachments or the frame of the single-disc spreader.
If the spreader is lifted or moved by means of the attachments or frame, the machine can tip over or fall, thus endangering persons and causing material damage.
Secure the spreader on a pallet.
Page 35
Commissioning
29
6
Hitching instructions:
Hitching the AXEO 2.1/6.1 to the tractor with Class II linkage is only possible
with Class I clearance and the use of reducing sleeves.
Hitching the AXEO 18.1 to the tractor with Class III linkage is only possible
with Class II clearance and the use of reducing sleeves.
Hitching the AXEO 2.1 to the tractor with Class 1N linkage is only possible
with an adapter. The maximum payload is then reduced to 300 kg.
The bottom and top linkage pins must be secured with linch pins or spring
clips.
The spreader must always be hitched so that it is horizontal.
To ensure correct distribution of the spreading material, the spreader must be
hitched as specified in the fertiliser charts.
Arrest sideways movement of the three-point linkage to prevent the machine
swinging during spreading operations.
NOTICE
We recommend using bottom link hooks together with a hydraulic upper link for safety and comfort.
Page 36
Commissioning 6
30
Determining the hitching height
The data specified for hitching height refers to the distance from the bottom edge of the spreading disc when the spreader is mounted horizontally. For the AXEO spreader it is given as 55 cm (dimension A).
Determine the hitching height by measuring the distance from the bottom of
the frame to the ground. This distance must be 33 cm (dimension B).
Figure 6.1: Determining the hitching height
[A] = 55 cm [B] = 33 cm
NOTICE
Maximum hitching height
To provide protection against inadvertent contact with the spreading disc, the distance between the frame and the ground must not exceed 120 cm (dimen­sion B).
This corresponds to a maximum permissible hitching height of the spreader of 142 cm (dimension A).
B
A
Page 37
Commissioning
31
6
6.4 Fitting the PTO shaft
Depending on version, the AXEO single-disc spreader can be fitted with a gear­box for driving the spreading disc and the agitator.
Depending on design, the spreader may be equipped with different universal drive shafts:
Universal drive shaft with full protection,
Universal drive shaft with star-ratchet and full protection.
6.4.1 Checking the length of universal drive shaft
Check the length of the universal drive shaft when attaching it to the tractor
for the first time.
Drive shaft tubes that are too long can result in damage to the drive shaft
and spreader.
n CAUTION
Danger from unsuitable drive shaft.
The universal drive shaft fitted should depend on the equipment and power specifications.
Use only universal drive shafts approved by the manufacturer.Follow the directions in the shaft manufacturer's manual!
NOTICE
Observe the hitching instructions and short introduction in the shaft manufactur­er's manual when testing and fitting the universal drive shaft. The manual is at­tached to the drive shaft on delivery.
Page 38
Commissioning 6
32
6.4.2 Fitting and removing the PTO shaft
Fitting:
1. Checking the installed position.
The end of the shaft with the tractor symbol must face the tractor's PTO.
The locking screw of the drive shaft guard is released. The drive shaft
guard is in the removal position.
n DANGER
Danger of catching in the rotating drive shaft.
Attaching and removing the universal drive shaft with the engine running may cause severe injuries (crushing, catching in the rotat­ing shaft).
Switch off the tractor's engine and remove the ignition key.
2. Grease the PTO stub. Push
the drive shaft onto the PTO stub.
Figure 6.2: Grease the PTO stub.
3. Tighten hexagonal screw
and nut with 17 mm wrench (max. 35 Nm).
Figure 6.3: Connect the universal drive
shaft.
Page 39
Commissioning
33
6
Instructions for removal:
Remove the universal drive shaft in reverse order of attachment.
Do not use the safety chain to suspend the universal drive shaft.
Store uncoupled universal drive shaft on the retainer provided.
4. Slide drive shaft guard with
hose clamp over the univer­sal drive shaft and place over the PTO stub neck (do not tighten).
5. Rotate drive shaft guard to
locking position.
Figure 6.4: Attach the universal drive shaft
guard
6. Tighten locking screw.
7. Tighten hose clamp.
Figure 6.5: Secure universal drive shaft
guard
Page 40
Commissioning 6
34
6.5 Connect the electric actuators (Version E/H)
Depending on version, up to 3 electric actuators can be fitted to the AXEO single­disc spreader:
One actuator for the electric metering slider (Version E),
One or two actuators for the electric adjustment of the spreading width (avail-
able as an option on the E/H Version).
Each actuator is connected to its own control unit on the tractor.
Connections
The control units mounted in the tractor are marked accordingly:
Insert the plug of the individual actuator into the corresponding control unit.
n CAUTION
Control malfunction resulting from incorrect plug connec­tion.
Incorrectly connected actuators can lead to errors and faults in spreading operation.
When inserting the plugs, take particular care that the actu-
ators are connected to the correct control units.
Observe the colours of the stickers on the control units:
black/white for actuator motors of metering slide; red/white for actuator motors of spreading width limiters
NOTICE
The plugs for connecting the actuators to the individual control units are the same for each actuator and can, therefore, be mistaken easily.
Figure 6.6: Marking of the control
unit for the metering slider
Figure 6.7: Marking of the control
unit for limiting the spreading width
2056090
RAUCH
2056119
RAUCH
Page 41
Commissioning
35
6
NOTICE
The control units can be connected in series via an additional 12 V connection in the tractor (see Figure 6.10
).
Precise instructions are provided in the installation instructions for the control unit.
Figure 6.8: Series connection of several control units
Page 42
Commissioning 6
36
6.6 Connecting the hydraulic drive (version H-100/200, E-100/200, Q-100/200)
Depending on the version, the AXEO single-disc spreader can be fitted with a hy­draulic motor to drive the spreading disc and the agitator.
You will need a single-acting control valve and a free return on the tractor. In ad­dition, a non-return valve is fitted in the return line.
The hydraulic drive is connected to the tractor via two hydraulic hoses.
NOTICE
Connect the coupling with the red protection cap to the pressure line.
Connect the coupling with the blue protection cap to the return line.
Do not permit uncoupled hydraulic hoses to touch the ground.
Always fit dust caps on the uncoupled hydraulic hoses.
Always secure the uncoupled hydraulic hoses by means of the retainer pro-
vided for hoses and cables. See Figure 3.3
.
Page 43
Commissioning
37
6
6.7 Connecting the hydraulic slider control (Version H)
A single-acting hydraulic cylinder with a return spring is used on the AXEO single­disc spreader: oil pressure closes, spring force opens.
The hydraulic slider actuation is connected to the tractor via a hydraulic hose.
A single-acting control valve is required on the tractor.
Instructions for connecting the hydraulic slider actuator
Always secure the uncoupled hydraulic hoses by means of the retainer pro-
vided for hoses and cables. See Figure 3.3
.
Always fit dust caps on the uncoupled hydraulic hoses.
Do not permit uncoupled hydraulic hoses to touch the ground.
Open the metering slider of the hydraulic slider control fully before uncoupling
(see Chapter 6.10: Parking and unhitching the single-disc spreader,
page 39).
6.8 Connecting the electric slider actuator: AXEO, Version Q
n WAR NING
Crushing and severing hazard in the vicinity of the applica­tion rate setting device.
When releasing the setscrew on the application rate end stop, the slider lever can move unexpectedly and suddenly to the end of the guide slot, and can cause severe injury to the fingers.
Only release the setscrew of the application rate end stop
when the metering slider is closed.
Never put your fingers in the guide slot of the application
rate setting device.
If the spreader is parked alone (without the tractor), the
metering slider must be opened fully: the hydraulic cylinder is at the end stop, return spring still under tension.
NOTICE
The single-disc spreaders AXEO 2.1 Q, AXEO 6.1 Q, and AXEO 18.1 Q are fit­ted with an electronic slider actuator.
The electronic slider actuator is described in a separate operating manual for the Quantron K operating terminal, which is supplied with the Quantron K oper­ating terminal.
Page 44
Commissioning 6
38
6.9 Filling the spreader hopper
Instructions for filling the spreader hopper
Only fill the spreader hopper when it is hitched to the tractor.
When determining the maximum permissible load weight, bear in mind the
specific weight (kg/l) of the spreading material. This will depend on the type of spreading material (e.g. grit, sand, fertiliser) and its condition (dry or wet, see Chapter 12: Axle load calculation, page 109
).
Fill the spreader on a smooth, solid surface only.
Secure the tractor to prevent it moving. Apply the handbrake.
Use auxiliary equipment (e.g. bucket loader, feed screw conveyor, silo) to fill
the hopper.
Use a suitable platform when filling manually (e.g. filling with Bigpacks).
Fill the hopper no higher than the top edge.
n DANGER
Danger from running engine
Working on the spreader while the engine is running may cause serious injuries from the mechanical components and escaping spreading material.
Never fill the spreader hopper while the tractor engine is running.
Switch off the tractor's engine. Remove the ignition key.
n CAUTION
Danger from excessive overall weight
If the permissible total weight is exceeded, this will affect the oper­ating and road safety of the vehicle (spreader and tractor) and may cause serious damage to the machine and the environment.
Before filling, determine the quantity that you can load.Do not exceed the approved maximum total weight.
Page 45
Commissioning
39
6
6.10 Parking and unhitching the single-disc spreader
The spreader can be parked safely on the frame.
General instructions for parking the spreader
The spreader may only be parked on a firm, level surface.
Only park the spreader with an empty hopper.
Relieve the load on the hitching points (lower / upper link) before unhitching
the spreader.
After unhitching, place the universal drive shaft, hydraulic hoses, and electric
cables in the retainers provided for the purpose.
Instructions for hydraulic slider control
It is essential that you follow the instructions below for parking the spreader if it is fitted with a hydraulic slider control.
n DANGER
Risk of crushing between the tractor and the spreader.
Persons standing between the tractor and the spreader while they are being parked or unhitched are in lethal danger.
When activating the external control for the three-point link-
age, make sure that there is no one standing between the tractor and the spreader.
n WAR NING
Crushing and severing hazard in the vicinity of the applica­tion rate setting device.
When releasing the setscrew on the application rate end stop, the slide lever can move unexpectedly and suddenly to the end of the guide slot, and can cause severe injury to the fingers.
Only release the setscrew of the application rate end stop
when the metering slider is closed.
Never put your fingers in the guide slot of the application
rate setting device.
If the spreader is parked alone (without the tractor) the
metering slider must be opened fully: the hydraulic cylinder at the end stop, return spring still under tension.
Page 46
Commissioning 6
40
Opening the metering slider:
1. Close the metering slider fully using the control valve.
2. Set the volume end stop to the maximum value.
3. Open the metering slider fully using the control valve.
The hydraulic cylinder is at the end stop.
The return spring remains under tension.
Figure 6.9: Metering slider open, hydraulic cylinder at end stop
Page 47
Machine adjustments
41
7
7 Machine adjustments
7.1 Overview of adjustment possibilities
n DANGER
Hazard from running engine
Adjusting the single-disc spreader with the engine running may cause serious injuries from the mechanical components and ejected spreading material.
Wait until all rotating parts have come to a complete stop
before making any adjustments.
Switch off the tractor's engine. Remove the ignition key.
Figure 7.1: Adjustment elements on the AXEO single-disc spreader
[1] Setscrew for mechanical spreading
width limiting
[2] Adjustment lever for spreading width
limiter [3] Setting scale for one-sided delivery [4] One-sided delivery slider [5]
Setscrew for one-sided delivery slider [6] Indicator and fixing for the drop point
[7]
Scale for setting the spreading quantity
[8] Setscrew for fixing the application vol-
ume setting [9] Letter scale for setting the drop point [10] Actuator with cylinder (only with elec-
tric spreading width limiter) [11] Vanes on the spreading disc
2
10
11
Page 48
Machine adjustments 7
42
The setting elements are used to adjust the spreading parameters of the spreader.
Parameter Meaning Description
Spreading vol­ume
Adjustment of spreading volume by altering the opening of the metering slider.
page 45
Spreading pat­tern
Adapting the working width and spreading pat­tern by:
Altering the drop point, page 47
Adjusting the spreading width limiter, page 48
Adjusting the one-sided delivery slider
Adjusting the spreading vanes page 52
Spreading width
Adjusting the spreading width between ap­prox. 0.8 and 8 m (depending on spreading material).
page 48
Page 49
Machine adjustments
43
7
7.2 Adjusting the spreading disc or agitator speed
7.2.1 PTO drive
The speeds for spreading disc and agitator are given in the spreading table.
7.2.2 Hydraulic motor drive
On spreaders with hydraulic drive, the speed is set using the flow control valve. The values to be set can be taken from the following table.
Adjustment values for 100 cm
3
hydraulic motor
NOTICE
If adjusting the drop point is not sufficient for obtaining a symmetric spreading pattern, the vanes on the spreading disc can also be adjusted. See
7.6.3: Adjusting the spreading vanes, page 52
.
NOTICE
With narrower working widths and with good quality of the spreading material, the agitator speed can also be reduced.
NOTICE
If adjusting the drop point is not sufficient for obtaining a symmetric spreading pattern, the vanes on the spreading disc can also be adjusted. See
7.6.3: Adjusting the spreading vanes, page 52
.
n CAUTION
Possible spreading error and material damage.
Incorrectly adjusted spreading disc or agitator speeds can lead to increased wear or spreading errors.
The speed for the specific spreader material can be taken
from the spreading table.
n CAUTION
Possible spreading error.
Excessively high spreading disc and agitator speeds can lead to increased mechanical loads in the spreading material that can lead to spreading errors.
The speed for the specific spreader material can be taken
from the spreading table.
Page 50
Machine adjustments 7
44
Adjustment values for 200 cm3 hydraulic motor
Handwheel setting on the flow control valve
Speed in rpm Spreading ma-
terial
365
3,5 110
4160
4,5 200 Grit
5 250 Salt and sand
6 325 Fertiliser
7 390 Fertiliser
8 445 Fertiliser
9510
10 570
Handwheel setting on the flow control valve
Speed in rpm Spreading mate-
rial
330
475
5 120
6 155
7 195 Grit
8 225 Salt and sand
9 250
10 290
NOTICE
With narrower working widths and with good quality of the spreading material, the agitator speed can also be reduced.
Page 51
Machine adjustments
45
7
7.3 Adjusting the application rate
NOTICE
The single-disc spreaders AXEO 2.1 Q, AXEO 6.1 Q and AXEO AXEO 18.1 Q have an electronic slider actuation for adjusting the application rate.
The electronic slider actuator is described in a separate operating manual for the Quantron K operating terminal. The manual is supplied with the Quantron K operating terminal.
n WAR NING
Crushing and severing hazard in the vicinity of the applica­tion rate setting device
When releasing the setscrew on the application rate end stop, the slider lever can move unexpectedly and suddenly to the end of the guide slot and can cause severe injury to the fingers.
Only release the setscrew of the application rate end stop
when the metering slider is closed.
Never put your fingers in the guide slot of the application
rate setting device.
If the spreader is parked alone (without the tractor) the
metering slider must be opened fully; hydraulic cylinder at the end stop, return spring still under tension.
Page 52
Machine adjustments 7
46
Spreading volume is determined by the opening of the metering slider, which is adjusted using the number scale on the scale plate.
The operator moves the pointer to the position specified beforehand in the spreading table or from a calibration test. That is the end stop position Open, which the slider adopts hydraulically or electrically (depending on the version) be­fore the spreading run.
Adjusting in the direction of higher values opens the metering slider.
Adjusting in the direction of lower values closes the metering slider.
1. Fully close the metering slider.
2. Determine the position for the scale setting in the spreading table or based on
the calibration test.
3. Loosen the setscrew [2] on the end stop.
4. Move the pointer of the stop [1] to the calculated position.
5. Tighten the setscrew.
Figure 7.2: Adjustment scale for the spreading quantity
[1] End stop pointer [2] Setscrew [3] Number scale on the scale plate
n CAUTION
Material damage caused by an insufficient metering slider opening
Insufficient opening of the metering slider can cause blockages and can damage the spreading material. Agitator wear increases.
Always select an adequate opening for the metering slider,
at which the spreading material flows out unhindered.
1
2
3
Page 53
Machine adjustments
47
7
7.4 Adjusting the drop point
Adjusting the drop point serves to adapt to various different spreading materials and spreading patterns.
The drop point is adjusted using the letter scale on the scale plate. The operator moves the end stop to the position determined beforehand in the spreading table.
Adjustment in the direction of letter A: Focus of the spreading pattern moves
to the left (looking in the direction of travel).
Adjustment in the direction of letter M: Focus of the spreading pattern moves
to the right (looking in the direction of travel).
Figure 7.3: Adjustment centre for drop point
1. Determine the position for the drop point in the fertiliser chart.
2. Hold the left and right-handle. Press the pointer unit.
The lock is released. The adjustment centre can be moved.
3. Move the adjustment centre with the pointer unit to the calculated position.
4. Release the pointer unit.
The adjustment centre is locked.
5. Make sure that the adjustment centre is locked.
NOTICE
As a reference point, use the positions that have been determined by RAUCH for various types of spreading material to produce a symmetric spreading pat­tern: E; Salt: Position F; Sand: Position J.
Also see the fertiliser charts from page 55
.
Page 54
Machine adjustments 7
48
7.5 Adjusting the spreading width limiter
The spreading width limiter permits different spreading widths of approx. 0.8 to 8m to be adjusted for a mounting height of approx. 55 cm (see “Determining the
mounting height”, page 30
).
Depending on the equipment of your spreader, the spreading width limiter can be supplied in 3 versions.
NOTICE
If adjusting the drop point is not sufficient for obtaining a symmetric spreading pattern, the vanes on the spreading disc can also be adjusted.
See 7.6.3: Adjusting the spreading vanes, page 52.
Spreading width adjustment Characteristics
Mechanical, left and right separately adjustable.
Permits symmetric and asymmetric spreading patterns
Electrical, with an actuator motor on the right-hand side. A coupling rod connects both sides (option).
Permits changing the symmetric spreading pattern while spreading.
Electrical, with separate actuator motors on left and right (option).
Permits changeover from a symmetric to an asymmetric spreading pattern while spreading.
NOTICE
Check the spreading width limiter for damage. Damaged or bent elements of the limiter will have an effect on the spreading pattern.
Page 55
Machine adjustments
49
7
Adjustment:
Figure 7.4: Limiting the spreading width
[1] Setscrew [2] Setting lever with scale
1. Loosen the setscrew [1] on the spreading width limiter.
2. Move the adjustment lever [2] to the desired position.
Adjustment lever upwards: spreading width increased.
Adjustment lever downwards: spreading width reduced.
3. Tighten the setscrew [1].
The new spreading width is set.
4. Check the spreading pattern (visual check or measuring scale) and correct the setting, if necessary.
1
2
Page 56
Machine adjustments 7
50
7.6 Adjusting a spreading pattern
7.6.1 Symmetric and asymmetric spreading pattern
Depending on type and condition of the spreading material, an asymmetric loca­tion of the spreading pattern can be created (spreading volume different on the left and right-hand sides).
This can be balanced by adjusting the drop point (see 7.4: Adjusting the drop
point, page 47).
Adjustment in the direction of letter A: Focus of the spreading pattern moves
to the left (looking in the direction of travel).
Adjustment in the direction of letter M: Focus of the spreading pattern moves
to the right (looking in the direction of travel).
Symmetric spreading pattern
Figure 7.5: Symmetric spreading pattern
Asymmetric spreading pattern
Figure 7.6: Spreading to the left
(viewed in the direction of travel)
Figure 7.7: Spreading to the right
(viewed in the direction of travel)
Page 57
Machine adjustments
51
7
7.6.2 Sharp limitation of the right-hand spreading edge
For a sharp limitation on the right-hand spreading edge, the spreading pattern must be adjusted to left-hand asymmetric spreading, as seen in the direction of travel.
In order to obtain an even spreading pattern you must also adjust the one-sided delivery slider.
Adjusting the one-sided delivery slider
Figure 7.8: Adjusting the one-sided delivery slider
[1] Number scale on the scale plate [2] Setscrew [3] Setting lever
1. Loosen the setscrew [2] on the one-sided delivery slider.
2. Move the setting lever [3] to the desired position.
Moving the lever in direction of higher values: Slider moves to closed po-
sition.
Moving the lever in direction of lower values: Slider moves to opened po-
sition.
3. Tighten the setscrew [2].
4. Check the spreading pattern (visual check or measuring scale) and correct
the setting, if necessary.
2
3
1
Page 58
Machine adjustments 7
52
Notes on adjustment
For sharp limitation of the spreading pattern at the right-hand spreading edge with volume balancing and even spreading material distribution:
Determine the adjustment values for your spreading material (fertiliser chart).
Lower the right-hand spreading width limiter and close the one-sided delivery
slider (see Figure 7.8
).
7.6.3 Adjusting the spreading vanes
Increasing the spreading density on the right-hand side in direction of travel
1. Note the spreading vanes’ direction of rotation.
Figure 7.10: Spreading vanes' direction of rotation
2. Remove the screws of the spreading vanes with the associated nuts and
washers.
Figure 7.9: Sharp limiting to the right (spreading to the left)
NOTICE
If adjusting the drop point is not sufficient for obtaining a symmetric spreading pattern, the vanes on the spreading disc can also be adjusted.
Page 59
Machine adjustments
53
7
Figure 7.11: Spreading density right in direction of travel
White arrow: Spreading disc's direction of rotation Grey arrow: Adjustment of the spreading vanes in the direction opposite to the spreading disc's rotation
3. Move the spreading vanes backwards in the direction opposite to the spread­ing disc's rotation.
This adjustment means that the spreading material is discharged earlier.
4. Screw down the spreading vanes (tightening torque: 18 Nm). In doing so, al­ways use new self-locking nuts.
This increases the spreading density on the right-hand side viewed in
the direction of travel.
Page 60
Machine adjustments 7
54
Increasing the spreading density on the left-hand side in direction of travel
1. Note the spreading disc's direction of rotation. See Figure 7.10
.
2. Remove the screws of the spreading vanes with the associated nuts and washers.
Figure 7.12: Spreading density left in direction of travel
White arrow: Spreading disc's direction of rotation Grey arrow: Adjustment of the spreading vanes in the direction of spreading disc rotation
3. Move the spreading vanes forwards in the spreading disc's direction of rota­tion.
This setting means that the spreading material is discharged later.
4. Screw down the vanes (tightening torque: 18 Nm). In doing so, always use new self-locking nuts.
This increases the spreading density on the left side viewed in the di-
rection of travel.
Page 61
Machine adjustments
55
7
7.7 Using the fertiliser chart
7.7.1 Information on the fertiliser charts
The values in the fertiliser charts have been determined on the spreading mate­rial test system.
The spreading materials specified have been purchased from the manufacturers or from dealers. Experience shows that due to storage, transport and other rea­sons, your spreading material – even with identical specifications – might exhibit a different spreading behaviour.
This means that the spreading material settings specified in the fertiliser charts may result in a different spreading amount and a poorer material distribution.
Always check the actual spreading amount with a calibration test (see
7.8: Calibration test, page 78
).
Observe the setting values exactly. Even a slightly incorrect setting may ad-
versely affect the spreading pattern.
Adjustments for spreading materials not listed in the fertiliser chart can be de-
termined by a calibration test.
NOTICE
With narrower working widths you can reduce the speed of the spreading disc. Carry out a calibration test at the new speed.
NOTICE
The operator is responsible for making the correct adjustments according to the spreading material used.
We point out specifically that we do not accept any liability for damage resulting from incorrect spreader adjustments.
Page 62
Machine adjustments 7
56
7.7.2 Fertiliser chart for grit (3/5 mm)
Adjustment values for the metering slider end stop:
PTO speed: n = 450 rpm Spreading disc speed: 200 rpm
Drop point E Flow factor: 1.35
Hopper height: B = 33 cm Agitator type: RWK AX 160
One-sided delivery slider: 0
Spreading width [m] 1 2
Spreading density [g/m
2
]
100 150 200 250 300 100 150 200 250 300
Speed [km/h]
3 13151617181618202223
6 16 18 20 22 23 20 23 26 28 31
10 19 22 24 26 28 24 28 33 37 40
15 22 25 28 32 36 28 36 40 44 49
20 24 28 33 37 40 33 40 45 54
25 26 32 37 41 44 37 44 54
30 28 36 40 44 49 40 49
Spreading width [m] 3 4
Spreading density [g/m
2
]
100 150 200 250 300 100 150 200 250 300
Speed [km/h]
3 18212325272023262831
6 23 27 31 36 38 26 31 37 40 43
10 28 36 40 44 49 33 40 45 54
15 36 42 49 60 40 49
20 40 49 45
25 44 60 54
3049–––––––––
Page 63
Machine adjustments
57
7
Spreading width [m] 6 8
Spreading density [g/m
2
] 100 150 200 250 300 100 150 200 250 300
Speed [km/h]
3 23273136392631374043
6 31 38 43 49 37 43 52
10 40 49 60 45
15 49 60
2060–––––––––
25
30––––––––––
Page 64
Machine adjustments 7
58
7.7.3 Fertiliser chart for sand
Adjustment values for the metering slider end stop:
PTO speed: n = 540 rpm Spreading disc speed: 230 rpm
Drop point J Flow factor: 0.78
Hopper height: B = 33 cm Agitator type: RWK AX 180
One-sided delivery slider: 0
Spreading width [m] 1 2
Spreading density [g/m
2
] 100 150 200 250 300 100 150 200 250 300
Speed [km/h]
3 16181920211921232527
6 19 22 23 25 27 23 27 30 33 35
10 22 25 28 31 33 28 33 37 41 45
15 25 30 33 36 39 33 39 45 58
20 28 33 37 41 45 37 45 60
25 31 36 41 47 58 41 58
30 33 39 45 58 45
Spreading width [m] 3 4
Spreading density [g/m
2
] 100 150 200 250 300 100 150 200 250 300
Speed [km/h]
3 21242729322327303335
6 27 32 35 39 43 30 35 40 45 56
10 33 39 45 58 37 45 60
15 39 52 45
20 45 60 60
25 58
30––––––––––
Spreading width [m] 6
Spreading density [g/m
2
] 100 150 200 250 300
Speed [km/h]
3 2732353943
6 35 43 56
1045––––
15
20–––––
25
30–––––
Page 65
Machine adjustments
59
7
7.7.4 Fertiliser chart for rock salt
Adjustment values for the metering slider end stop:
PTO speed: n = 540 rpm Spreading disc speed: 230 rpm
Drop point F Flow factor: 1.22
Hopper height: B = 33 cm Agitator type: RWK AX 220
One-sided delivery slider: 0
Spreading width [m] 1 2
Spreading density [g/m
2
]
5 10203040 5 10203040
Speed [km/h]
3–––––––––10
6 10 10 10,5 11,5
10 9 10,5 11,5 11,5 12,5 13,5
15 10 11,5 12,5 10 12,5 14,5 16
20 11 12,5 13,5 11 13,5 16 18
25 10,5 11,5 13,5 15 10,5 11,5 15 17,5 20
30 11 12,5 14,5 16 11 12,5 16 19 22
Spreading width [m] 3 4
Spreading density [g/m
2
]
5 10203040 5 10203040
Speed [km/h]
3 10,5 11 10 11 11,5
6 10,5 12 13,5 10 11,5 13,5 15
10 10,5 12,5 14,5 16 11,5 13,5 16 18
15 10 11,5 14,5 17 19 10 12,5 16 19 22
20 10,5 12,5 16 19 22 11 13,5 18 22 25,5
25 11 13,5 17,5 21 25 11,5 15 20 25 27,5
30 11,5 14,5 19 23 26,5 12,5 16 22 26,5 29,5
Page 66
Machine adjustments 7
60
Spreading width [m] 6 8
Spreading density [g/m
2
]
5 10 20 30 40 5 10 20 30 40
Speed [km/h]
3 11 12 13,5 10 11,5 13,5 14,5
6 10,5 13,5 15,5 17,5 10 11,5 15 17,5 19,5
10 10,5 12,5 16 19 22 11,5 13,5 18 22 25,5
15 11,5 14,5 19 23 26,5 12,5 16 22 26,5 29,5
20 12,5 16 22 26,5 29,5 13,5 18 25,5 29,5 34,5
25 13,5 17,5 25 29 33,5 15 20 27,5 33,5 39
30 14,5 19 26,5 31,5 37 16 22 29,5 37 44
Page 67
Machine adjustments
61
7
7.7.5 Fertiliser chart for refined salt
Adjustment values for the metering slider end stop:
PTO speed: n = 540 rpm Spreading disc speed: 230 rpm
Drop point F Flow factor: 1.38
Hopper height: B = 33 cm Agitator type: RWK AX 220
One-sided delivery slider: 0
Spreading width [m] 1 2
Spreading density [g/m
2
]
5 10203040 5 10203040
Speed [km/h]
3––––––––66,5
6 5,5 6 6,5 6,5 7 8
10 6 7 7,5 6 7,5 9 10,5
15 7 8 9 7 9 11 12,5
20 6 7,5 9 10,5 6 7,5 10,5 12,5 14
25 6,5 8 10,5 11,5 6,5 8 11,5 13,5 15
30 6 7 9 11 12 7 9 12 14,5 16,5
Spreading width [m] 3 4
Spreading density [g/m
2
]
5 10203040 5 10203040
Speed [km/h]
3––66,57,5––6,57,58
6 6 7 8,5 10,5 6,5 8 10,5 11,5
10 7 9 11 12,5 6 7,5 10,5 12,5 13,5
15 6 8 11 12,5 14,5 7 9 12,5 14,5 16,5
20 7 9 12,5 14,5 16,5 7,5 10,5 14 16,5 19
25 7,5 10,5 13,5 16 18,5 8 11,5 15 18,5 21,5
30 8 11 14,5 17,5 20,5 9 12 16,5 20,5 23,5
Page 68
Machine adjustments 7
62
Spreading width [m] 5
Spreading density [g/m
2
]
5 10203040
Speed [km/h]
3– – 7 89,5
6 7 9,5 11 12,5
10 6,5 8,5 11,5 13,5 15,5
15 7,5 10,5 13,5 16 18,5
20 8,5 11,5 15,5 18,5 21,5
25 9,5 12,5 17 20,5 23,5
30 10,5 13,5 18,5 22,5 26
Page 69
Machine adjustments
63
7
7.7.6 Fertiliser chart for fertiliser
Basatop Sport Compo
NPK: 20 - 5 - 10
Fertiliser density: 1.10 kg/l
One-sided delivery slider: 5
Application rate in kg/ha
Agitator type: RWK AX 140
Spreading width 5 6 7 8
PTO speed (rpm) 540 540 750 1000
Spreading disc speed: rpm
230 230 325 430
Hopper height: 33 33 33 33
Drop point H H I I
Metering slider end stop
Flow rate (kg/min)
km/h km/h km/h km/h
81012810128101281012
20 12,5 188 150 125 156 125 104 134 107 89 117 94 78
21 14,8 222 178 148 185 148 123 159 127 106 139 111 93
22 17,1 257 205 171 214 171 143 183 147 122 160 128 107
23 19,4 291 233 194 243 194 162 208 166 139 182 146 121
24 21,7 326 260 217 271 217 181 233 186 155 203 163 136
25 24,0 360 288 240 300 240 200 257 206 171 225 180 150
26 24,7 371 297 247 309 247 206 265 212 177 232 185 155
27 25,4 382 305 254 318 254 212 273 218 182 239 191 159
28 26,2 392 314 262 327 262 218 280 224 187 245 196 164
29 26,9 403 323 269 336 269 224 288 230 192 252 202 168
30 27,6 414 331 276 345 276 230 296 237 197 259 207 173
31 29,0 435 348 290 362 290 242 311 248 207 272 217 181
32 30,4 455 364 304 380 304 253 325 260 217 285 228 190
33 31,7 476 381 317 397 317 265 340 272 227 298 238 198
34 33,1 497 397 331 414 331 276 355 284 237 311 248 207
35 34,5 518 414 345 431 345 288 370 296 246 323 259 216
36 36,6 550 440 366 458 366 305 393 314 262 344 275 229
37 38,8 582 465 388 485 388 323 416 332 277 364 291 242
38 40,9 614 491 409 512 409 341 438 351 292 384 307 256
39 43,1 646 517 431 538 431 359 461 369 308 404 323 269
40 45,2 678 542 452 565 452 377 484 387 323 424 339 283
Page 70
Machine adjustments 7
64
Cornufera NPK, Günther
NPK: 20 - 5 - 8
Fertiliser density: 1.10 kg/l
One-sided delivery slider: 5
Application rate in kg/ha
Agitator type: RWK AX 140
Spreading width 5 6 7 8
PTO speed (rpm) 540 750 750 1000
Spreading disc speed: rpm
230 325 325 430
Hopper height: 33 33 33 33
Drop point J K K K
Metering slider end stop
Flow rate (kg/min)
km/h km/h km/h km/h
8 10 12 8 10 12 8 10 12 8 10 12
20 9,6 144 115 96 120 96 80 103 82 69 90 72 60
21 11,4 170 136 114 142 114 95 122 97 81 107 85 71
22 13,1 197 157 131 164 131 109 141 112 94 123 98 82
23 14,9 223 179 149 186 149 124 159 128 106 140 112 93
24 16,6 250 200 166 208 166 139 178 143 119 156 125 104
25 18,4 276 221 184 230 184 153 197 158 131 173 138 115
26 20,2 303 243 202 253 202 169 217 173 144 190 152 126
27 22,0 331 264 220 276 220 184 236 189 157 207 165 138
28 23,9 358 286 239 298 239 199 256 205 170 224 179 149
29 25,7 385 308 257 321 257 214 275 220 183 241 193 161
30 27,5 413 330 275 344 275 229 295 236 196 258 206 172
31 29,6 444 355 296 370 296 247 317 254 211 278 222 185
33 33,8 507 406 338 423 338 282 362 290 241 317 254 211
32 31,7 476 380 317 396 317 264 340 272 226 297 238 198
34 35,9 539 431 359 449 359 299 385 308 256 337 269 224
35 38,0 570 456 380 475 380 317 407 326 271 356 285 238
36 40,0 601 480 400 501 400 334 429 343 286 375 300 250
37 42,1 631 505 421 526 421 351 451 361 301 395 316 263
38 44,1 662 529 441 552 441 368 473 378 315 414 331 276
39 46,2 692 554 462 577 462 385 495 396 330 433 346 289
Page 71
Machine adjustments
65
7
40 48,2 723 578 482 603 482 402 516 413 344 452 362 301
41 50,3 754 603 503 629 503 419 539 431 359 471 377 314
42 52,4 785 628 524 655 524 436 561 449 374 491 393 327
43 54,4 817 653 544 681 544 454 583 467 389 510 408 340
44 56,5 848 678 565 707 565 471 606 484 404 530 424 353
45 58,6 879 703 586 733 586 488 628 502 419 549 440 366
Spreading width 5 6 7 8
PTO speed (rpm) 540 750 750 1000
Spreading disc speed: rpm
230 325 325 430
Hopper height: 33 33 33 33
Drop point J K K K
Metering slider end stop
Flow rate (kg/min)
km/h km/h km/h km/h
81012810128101281012
Page 72
Machine adjustments 7
66
ENTEC avant, COMPO
NPK: 12 - 7 - 6
Fertiliser density: 1.13 kg/l
One-sided delivery slider: 5
Application rate in kg/ha
Agitator type: RWK AX 140
Spreading width 5 6 7 8
PTO speed (rpm) 540 540 750 1000
Spreading disc speed: rpm
230 230 325 430
Hopper height: 33 33 33 33
Drop point I I I I
Metering slider end stop
Flow rate (kg/min)
km/h km/h km/h km/h
8 1012 8 1012 8 1012 8 1012
20 12,0 180 144 120 150 120 100 129 103 86 113 90 75
21 14,0 210 168 140 175 140 117 150 120 100 131 105 88
22 16,0 240 192 160 200 160 133 171 137 114 150 120 100
23 18,0 270 216 180 225 180 150 193 154 129 169 135 113
24 20,0 300 240 200 250 200 167 214 171 143 188 150 125
25 22,0 330 264 220 275 220 183 236 189 157 206 165 138
26 24,3 364 291 243 304 243 202 260 208 173 228 182 152
27 26,6 398 319 266 332 266 221 285 228 190 249 199 166
28 28,8 433 346 288 361 288 240 309 247 206 270 216 180
29 31,1 467 373 311 389 311 259 333 267 222 292 233 195
30 33,4 501 401 334 418 334 278 358 286 239 313 251 209
31 36,0 539 432 360 450 360 300 385 308 257 337 270 225
32 38,5 578 462 385 482 385 321 413 330 275 361 289 241
33 41,1 616 493 411 514 411 342 440 352 293 385 308 257
34 43,6 655 524 436 546 436 364 468 374 312 409 327 273
35 46,2 693 554 462 578 462 385 495 396 330 433 347 289
36 48,9 733 586 489 611 489 407 524 419 349 458 366 305
37 51,5 773 618 515 644 515 429 552 442 368 483 386 322
38 54,2 813 650 542 677 542 452 581 464 387 508 406 339
39 56,8 853 682 568 711 568 474 609 487 406 533 426 355
40 59,5 893 714 595 744 595 496 638 510 425 558 446 372
41 62,0 930 744 620 775 620 517 664 531 443 581 465 387
42 64,5 967 774 645 806 645 537 691 553 460 604 483 403
43 66,9 1004 803 669 837 669 558 717 574 478 628 502 418
Page 73
Machine adjustments
67
7
44 69,4 1041 833 694 868 694 579 744 595 496 651 521 434
45 71,9 1079 863 719 899 719 599 770 616 514 674 539 449
46 74,1 1111 889 741 926 741 617 794 635 529 694 555 463
47 76,2 1143 915 762 953 762 635 817 653 544 715 572 476
48 78,4 1176 941 784 980 784 653 840 672 560 735 588 490
49 80,5 1208 966 805 1007 805 671 863 690 575 755 604 503
50 82,7 1241 992 827 1034 827 689 886 709 591 775 620 517
Spreading width 5 6 7 8
PTO speed (rpm) 540 540 750 1000
Spreading disc speed: rpm
230 230 325 430
Hopper height: 33 33 33 33
Drop point I I I I
Metering slider end stop
Flow rate (kg/min)
km/h km/h km/h km/h
8 1012 8 1012 8 1012 8 1012
Page 74
Machine adjustments 7
68
Floranid N32, COMPO
NPK: 32 % N
Fertiliser density: 0.52 kg/l
One-sided delivery slider: 5
Application rate in kg/ha
Agitator type: RWK AX 140
Spreading width 3 4 5 6
PTO speed (rpm) 540 750 1000 1000
Spreading disc speed: rpm
230 325 430 430
Hopper height: 33 33 33 33
Drop point L M M K
Metering slider end stop
Flow rate (kg/min)
km/h km/h km/h km/h
8 1012 8 1012 8 1012 8 1012
15 3,0 756050564538453630383025
16 3,7 94 75 62 70 56 47 56 45 37 47 37 31
17 4,5 112 90 75 84 67 56 67 54 45 56 45 37
19 6,0 149 119 99 112 89 75 89 72 60 75 60 50
18 5,2 131 104 87 98 78 65 78 63 52 65 52 44
20 6,7 168 134 112 126 101 84 101 80 67 84 67 56
21 7,8 196 156 130 147 117 98 117 94 78 98 78 65
22 8,9 224 179 149 168 134 112 134 107 89 112 89 75
23 10,1 252 201 168 189 151 126 151 121 101 126 101 84
24 11,2 280 224 186 210 168 140 168 134 112 140 112 93
25 12,3 308 246 205 231 185 154 185 148 123 154 123 103
26 13,3 333 266 222 250 200 167 200 160 133 167 133 111
27 14,3 359 287 239 269 215 179 215 172 143 179 143 120
28 15,4 384 307 256 288 230 192 230 184 154 192 154 128
29 16,4 410 328 273 307 246 205 246 197 164 205 164 137
30 17,4 435 348 290 326 261 218 261 209 174 218 174 145
31 18,7 467 373 311 350 280 233 280 224 187 233 187 156
32 19,9 498 398 332 374 299 249 299 239 199 249 199 166
33 21,2 530 424 353 397 318 265 318 254 212 265 212 177
34 22,4 561 449 374 421 337 281 337 269 224 281 224 187
35 23,7 593 474 395 444 356 296 356 284 237 296 237 198
36 24,7 618 494 412 464 371 309 371 297 247 309 247 206
37 25,7 644 515 429 483 386 322 386 309 257 322 257 215
38 26,8 669 535 446 502 401 335 401 321 268 335 268 223
Page 75
Machine adjustments
69
7
39 27,8 695 556 463 521 417 347 417 333 278 347 278 232
40 28,8 720 576 480 540 432 360 432 346 288 360 288 240
41 29,5 739 591 492 554 443 369 443 354 295 369 295 246
42 30,3 757 606 505 568 454 379 454 363 303 379 303 252
43 31,0 776 620 517 582 465 388 465 372 310 388 310 259
44 31,8 794 635 529 596 476 397 476 381 318 397 318 265
45 32,5 813 650 542 609 488 406 488 390 325 406 325 271
46 33,0 825 660 550 619 495 413 495 396 330 413 330 275
47 33,5 838 670 558 628 503 419 503 402 335 419 335 279
48 34,0 850 680 567 638 510 425 510 408 340 425 340 283
49 34,5 863 690 575 647 518 431 518 414 345 431 345 288
50 35,0 875 700 583 656 525 438 525 420 350 438 350 292
Spreading width 3 4 5 6
PTO speed (rpm) 540 750 1000 1000
Spreading disc speed: rpm
230 325 430 430
Hopper height: 33 33 33 33
Drop point L M M K
Metering slider end stop
Flow rate (kg/min)
km/h km/h km/h km/h
81012810128101281012
Page 76
Machine adjustments 7
70
Floranid permanent, COMPO
NPK: 16 - 7 - 15
Fertiliser density: 1.01 kg/l
One-sided delivery slider: 5
Application rate in kg/ha
Agitator type: RWK AX 140
Spreading width 5 6 7 8
PTO speed (rpm) 540 750 750 1000
Spreading disc speed: rpm
230 325 325 430
Hopper height: 33 33 33 33
Drop point L L L I
Metering slider end stop
Flow rate (kg/min)
km/h km/h km/h km/h
8 10 12 8 10 12 8 10 12 8 10 12
20 11,5 173 138 115 144 115 96 123 99 82 108 86 72
21 13,4 201 161 134 168 134 112 144 115 96 126 101 84
22 15,3 230 184 153 191 153 128 164 131 109 143 115 96
23 17,2 258 206 172 215 172 143 184 147 123 161 129 108
24 19,1 287 229 191 239 191 159 205 164 136 179 143 119
25 21,0 315 252 210 263 210 175 225 180 150 197 158 131
26 23,4 352 281 234 293 234 195 251 201 167 220 176 147
27 25,9 388 311 259 324 259 216 277 222 185 243 194 162
28 28,3 425 340 283 354 283 236 303 243 202 266 212 177
29 30,8 461 369 308 385 308 256 330 264 220 288 231 192
30 33,2 498 398 332 415 332 277 356 285 237 311 249 208
31 35,8 536 429 358 447 358 298 383 307 255 335 268 224
32 38,3 575 460 383 479 383 319 411 328 274 359 287 240
33 40,9 613 491 409 511 409 341 438 350 292 383 307 256
34 43,4 652 521 434 543 434 362 465 372 310 407 326 272
35 46,0 690 552 460 575 460 383 493 394 329 431 345 288
36 48,4 726 581 484 605 484 403 519 415 346 454 363 303
37 50,8 762 610 508 635 508 423 544 435 363 476 381 318
38 53,2 798 638 532 665 532 443 570 456 380 499 399 333
39 55,6 834 667 556 695 556 463 596 477 397 521 417 348
40 58,0 870 696 580 725 580 483 621 497 414 544 435 363
Page 77
Machine adjustments
71
7
Floral, calcium-ammonium nitrate
NPK: 27% N
Fertiliser density: 1.07 kg/l
One-sided delivery slider: 5
Application rate in kg/ha
Agitator type: RWK AX 140
Spreading width 5 6 7 8 9
PTO speed (rpm) 540 750 1000 1000 1000
Spreading disc speed: rpm
230 325 430 430 430
Hopper height: 33 33 33 33 33
Drop point G G H H H
Metering slider end stop
Flow rate (kg/min)
km/h km/h km/h km/h km/h
8101281012810128101281012
20 11,0 165 132 110 138 110 92 118 94 79 103 83 69 92 73 61
21 12,7 191 153 127 159 127 106 136 109 91 119 95 80 106 85 71
22 14,4 217 173 144 181 144 120 155 124 103 135 108 90 120 96 80
23 16,2 242 194 162 202 162 135 173 139 115 152 121 101 135 108 90
24 17,9 268 215 179 224 179 149 192 153 128 168 134 112 149 119 99
25 19,6 294 235 196 245 196 163 210 168 140 184 147 123 163 131 109
26 21,8 327 262 218 273 218 182 234 187 156 204 164 136 182 145 121
27 24,0 360 288 240 300 240 200 257 206 171 225 180 150 200 160 133
28 26,2 393 314 262 328 262 218 281 225 187 246 197 164 218 175 146
29 28,4 426 341 284 355 284 237 304 243 203 266 213 178 237 189 158
30 30,6 459 367 306 383 306 255 328 262 219 287 230 191 255 204 170
31 32,6 490 392 326 408 326 272 350 280 233 306 245 204 272 218 181
32 34,7 520 416 347 434 347 289 372 297 248 325 260 217 289 231 193
33 36,7 551 441 367 459 367 306 393 315 262 344 275 230 306 245 204
34 38,8 581 465 388 485 388 323 415 332 277 363 291 242 323 258 215
35 40,8 612 490 408 510 408 340 437 350 291 383 306 255 340 272 227
36 43,2 649 519 432 541 432 360 463 371 309 405 324 270 360 288 240
37 45,7 685 548 457 571 457 381 489 392 326 428 343 286 381 305 254
38 48,1 722 577 481 602 481 401 516 412 344 451 361 301 401 321 267
39 50,6 758 607 506 632 506 421 542 433 361 474 379 316 421 337 281
40 53,0 795 636 530 663 530 442 568 454 379 497 398 331 442 353 294
41 55,4 831 665 554 693 554 462 594 475 396 519 416 346 462 369 308
42 57,8 867 694 578 723 578 482 619 495 413 542 434 361 482 385 321
Page 78
Machine adjustments 7
72
43 60,2 903 722 602 753 602 502 645 516 430 564 452 376 502 401 334
44 62,6 939 751 626 783 626 522 671 537 447 587 470 391 522 417 348
45 65,0 975 780 650 813 650 542 696 557 464 609 488 406 542 433 361
Spreading width 5 6 7 8 9
PTO speed (rpm) 540 750 1000 1000 1000
Spreading disc speed: rpm
230 325 430 430 430
Hopper height: 33 33 33 33 33
Drop point G G H H H
Metering slider end stop
Flow rate (kg/min)
km/h km/h km/h km/h km/h
8101281012810128101281012
Page 79
Machine adjustments
73
7
Kornkali, K + S GmbH
NPK: 40% K, 6% MgO
Fertiliser density: 1.15 kg/l
One-sided delivery slider: 5
Application rate in kg/ha
Agitator type: RWK AX 140
Spreading width 4 5 6 7
PTO speed (rpm) 540 540 850 1000
Spreading disc speed: rpm
230 230 370 430
Hopper height: 33 33 33 33
Drop point L L L L
Meter­ing slid­er end stop
Flow rate (kg/min)
km/h km/h km/h km/h
8 10 12 8 10 12 8 10 12 8 10 12
20 10,5 197 158 131 158 126 105 131 105 88 113 90 75
21 12,1 227 182 152 182 145 121 152 121 101 130 104 87
22 13,7 258 206 172 206 165 137 172 137 115 147 118 98
23 15,4 288 230 192 230 184 154 192 154 128 165 132 110
24 17,0 318 255 212 255 204 170 212 170 142 182 146 121
25 18,6 349 279 233 279 223 186 233 186 155 199 159 133
26 20,7 388 310 259 310 248 207 259 207 172 222 177 148
27 22,8 427 341 285 341 273 228 285 228 190 244 195 163
28 24,8 466 373 311 373 298 248 311 248 207 266 213 177
29 26,9 505 404 337 404 323 269 337 269 224 288 231 192
30 29,0 544 435 363 435 348 290 363 290 242 311 249 207
31 31,3 587 470 392 470 376 313 392 313 261 336 268 224
32 33,6 631 505 421 505 404 336 421 336 280 360 288 240
33 36,0 674 539 450 539 432 360 450 360 300 385 308 257
34 38,3 718 574 479 574 459 383 479 383 319 410 328 273
35 40,6 761 609 508 609 487 406 508 406 338 435 348 290
36 42,3 793 634 529 634 507 423 529 423 352 453 362 302
37 44,0 824 659 550 659 528 440 550 440 366 471 377 314
38 45,6 856 685 571 685 548 456 571 456 380 489 391 326
39 47,3 887 710 592 710 568 473 592 473 394 507 406 338
40 49,0 919 735 613 735 588 490 613 490 408 525 420 350
41 51,1 959 767 639 767 614 511 639 511 426 548 438 365
42 53,3 999 799 666 799 639 533 666 533 444 571 457 381
Page 80
Machine adjustments 7
74
43 55,4 1039 831 693 831 665 554 693 554 462 594 475 396
44 57,6 1079 863 720 863 691 576 720 576 480 617 493 411
45 59,7 1119 896 746 896 716 597 746 597 498 640 512 426
46 61,3 1149 919 766 919 735 613 766 613 511 656 525 438
47 62,8 1178 942 785 942 754 628 785 628 524 673 538 449
48 64,4 1207 966 805 966 773 644 805 644 537 690 552 460
49 65,9 1236 989 824 989 791 659 824 659 550 707 565 471
50 67,5 1266 1013 844 1013 810 675 844 675 563 723 579 482
Spreading width 4 5 6 7
PTO speed (rpm) 540 540 850 1000
Spreading disc speed: rpm
230 230 370 430
Hopper height: 33 33 33 33
Drop point L L L L
Meter­ing slid­er end stop
Flow rate (kg/min)
km/h km/h km/h km/h
8 10 12 8 10 12 8 10 12 8 10 12
Page 81
Machine adjustments
75
7
Lawn Floranid NPK COMPO
NPK: 20 - 5 - 8
Fertiliser density: 0.90 kg/l
One-sided delivery slider: 5
Application rate in kg/ha
Agitator type: RWK AX 140
Spreading width 5 6 7
PTO speed (rpm) 540 750 100
Spreading disc speed: rpm 230 325 430
Hopper height: 33 33 33
Drop point L M M
Metering slider end stop
Flow rate (kg/min)
km/h km/h km/h
8 1012 8 1012 8 1012
20 12,5 188 150 125 156 125 104 134 107 89
21 14,6 218 175 146 182 146 121 156 125 104
22 16,6 249 199 166 208 166 139 178 142 119
23 18,7 280 224 187 234 187 156 200 160 133
24 20,7 311 249 207 259 207 173 222 178 148
25 22,8 342 274 228 285 228 190 244 195 163
26 25,3 380 304 253 317 253 211 272 217 181
27 27,9 418 335 279 349 279 232 299 239 199
28 30,4 456 365 304 380 304 254 326 261 217
29 33,0 494 396 330 412 330 275 353 283 235
30 35,5 533 426 355 444 355 296 380 304 254
31 37,9 568 454 379 473 379 316 406 325 270
32 40,2 603 483 402 503 402 335 431 345 287
33 42,6 639 511 426 532 426 355 456 365 304
34 44,9 674 539 449 562 449 375 482 385 321
35 47,3 710 568 473 591 473 394 507 405 338
36 49,8 747 597 498 622 498 415 533 427 356
37 52,3 784 627 523 653 523 436 560 448 373
38 54,7 821 657 547 684 547 456 587 469 391
39 57,2 858 687 572 715 572 477 613 490 409
40 59,7 896 716 597 746 597 498 640 512 426
Page 82
Machine adjustments 7
76
Thomaskali, K + S GmbH
NPK: 10% P - 15% K
Fertiliser density: 1.35 kg/l
Application rate in kg/ha
Agitator type: RWK AX 140
Spreading width 5 6 7 8
PTO speed (rpm) 540 750 1000 1000
Spreading disc speed: rpm
230 325 430 430
Hopper height: 33 33 33 33
Drop point J J K K
Metering slider end stop
Flow rate (kg/min)
km/h km/h km/h km/h
8 1012810128101281012
20 11,3 170 136 113 141 113 94 121 97 81 106 85 71
21 13,3 200 160 133 167 133 111 143 114 95 125 100 83
22 15,4 231 185 154 192 154 128 165 132 110 144 115 96
23 17,4 261 209 174 218 174 145 187 149 124 163 131 109
24 19,5 292 234 195 243 195 162 209 167 139 182 146 122
25 21,5 323 258 215 269 215 179 230 184 154 202 161 134
26 23,8 357 286 238 298 238 198 255 204 170 223 179 149
27 26,1 392 313 261 326 261 218 280 224 186 245 196 163
28 28,4 426 341 284 355 284 237 304 243 203 266 213 178
29 30,7 461 368 307 384 307 256 329 263 219 288 230 192
30 33,0 495 396 330 413 330 275 354 283 236 309 248 206
31 35,8 537 430 358 448 358 298 384 307 256 336 269 224
32 38,6 579 463 386 483 386 322 414 331 276 362 290 241
33 41,4 621 497 414 518 414 345 444 355 296 388 311 259
34 44,2 663 530 442 553 442 368 474 379 316 414 332 276
35 47,0 705 564 470 588 470 392 504 403 336 441 353 294
36 50,1 752 602 501 627 501 418 537 430 358 470 376 313
37 53,3 799 639 533 666 533 444 571 457 381 500 400 333
38 56,4 846 677 564 705 564 470 605 484 403 529 423 353
39 59,6 893 715 596 745 596 496 638 511 425 558 447 372
40 62,7 941 752 627 784 627 523 672 537 448 588 470 392
Page 83
Machine adjustments
77
7
41 65,0 974 780 650 812 650 541 696 557 464 609 487 406
42 67,2 1008 807 672 840 672 560 720 576 480 630 504 420
43 69,5 1042 834 695 869 695 579 744 596 496 651 521 434
44 71,7 1076 861 717 897 717 598 769 615 512 673 538 448
45 74,0 1110 888 740 925 740 617 793 634 529 694 555 463
Spreading width 5 6 7 8
PTO speed (rpm) 540 750 1000 1000
Spreading disc speed: rpm
230 325 430 430
Hopper height: 33 33 33 33
Drop point J J K K
Metering slider end stop
Flow rate (kg/min)
km/h km/h km/h km/h
8 10 12 8 10 12 8 10 12 8 10 12
Page 84
Machine adjustments 7
78
7.8 Calibration test
For precise control of the spreading quantity we recommend running a new cali­bration test every time you change spreading material types.
Carry out a calibration test:
Before spreading for the first time.
If the quality of the spreading material changes significantly (e.g. dampness)
If you are using a new spreading material.
The calibration test can be carried out in a stationary position with the PTO run­ning.
7.8.1 Calculating the nominal spreading quantity
Calculate the nominal spreading quantity before starting the calibration test.
To calculate the nominal spreading quantity per minute you will require:
The ground speed,
the working width,
the desired application rate.
Example: you would like to determine the nominal spreading quantity. The ground speed is 3km/h, the working width is set to 4m and the application rate should be 50 g/m
2
.
If you cannot find the values in the fertiliser chart, you must determine the nominal spreading quantity using a formula.
Nominal spreading quantity (kg/min)
= Ground speed (km/h) x working width (m) x application rate (g/m
2
)
60
Example: 3km/h x 4m x 50g/m
2
=10kg/min
60
Page 85
Machine adjustments
79
7
7.8.2 Run calibration test
Requirements:
The metering slider is closed.
PTO and tractor engine are switched off and locked to prevent accidental
starting.
An adequately sized container is ready for collecting the discharged material.
The container's empty weight is known.
Using the fertiliser chart, the pre-set values for the metering slider end stop
are determined and known.
n WAR NING
Risk of injury due to chemicals
Discharged fertiliser may cause injuries to eyes and nasal mucous membrane.
Wear safety goggles during the calibration test.Direct all persons out of the danger zone of the spreader
before running the calibration test.
NOTICE
Select the calibration test time to obtain the maximum possible spreading quan­tity. The greater the amount, the higher the accuracy of the measurement (e.g. nominal spreading quantity: 10 kg/min, calibration test time: 3 min., calibrated volume of spreading material: 30 kg).
Page 86
Machine adjustments 7
80
Implementation:
1. Install the agitator specified in the calibration table for the specific spreading
material. See 7.7: Using the fertiliser chart, page 55
.
2. Fill the hopper.
3. Lay a sheet or place a container under the spreader for collecting the spread-
ing material.
4. Set the adjusting lever of the spreading width limiter to the bottom stop (min­imum spreading width).
5. Adjust the drop point to the position indicated in the spreader chart for the specific material.
6. Set the one-sided discharge slider to the position indicated in the spreader chart for the specific material.
7. Set the metering slider end stop to the value specified in the spreader chart.
8. Start the tractor engine and engage the drive of the single-disc spreader.
9. Open the metering slider for the stipulated calibration test time (e.g. 60 sec-
onds). Close the metering slider after this time.
10. Switch off the tractor engine and disengage the drive of the single-disc spreader. Remove the ignition key.
11. Determine the weight of spreading material.
12. Compare the discharged amount with the nominal amount.
Discharged amount = nominal amount: Discharge rate is adjusted cor-
rectly. End calibration test.
Discharged amount < nominal amount: Adjust metering slider to a high-
er position and repeat test.
Discharged amount > nominal amount: Adjust metering slider to a lower
position and repeat test.
n WARNING
Risk of injury by rotating machine components.
Contact with rotating machine components (universal drive shaft, spreading disc, and agitator) may cause bruises, abrasions. and crushing injuries. Body parts or objects may be caught and pulled in.
Keep clear of the rotating hubs while the machine is run-
ning.
Direct all persons out of the danger zone of the spreader
before running the calibration test.
Page 87
Spreading work
81
8
8 Spreading work
8.1 General Information
The modern technology and design of our single-disc spreaders, and exhaustive, continuous testing in our own spreading material test facilities ensure that you will have a perfect spreading pattern.
Our machines are manufactured with great care. However, even if the equipment is used exactly as intended, variations in the spreading results and other faults cannot be completely excluded.
The reasons for this may be:
Changes in the physical properties of the spreading material due to rotating
agitators during transport (e.g. variable grain size distribution, variable densi­ty, grain size and surface, moisture).
Clumping, and moist spreading material.
Wind drift: If the wind speed is too high, stop the spreading operation.
Bridging and clogging can occur, e.g. due to foreign bodies, bag residue or
moist spreading material ...
Uneven ground.
Abrasion of wearing parts, e.g. agitators, spreading vanes, and outlets.
Damage from external causes.
Inadequate cleaning and care to prevent corrosion.
Incorrect drive speeds and ground speeds.
Calibration test not carried out or carried out with incorrect values (e.g. wrong
PTO speed).
Incorrect machine adjustments.
Pay close attention to the machine adjustments. Even a slight adjustment inac­curacy can significantly influence the spreading pattern. Therefore, before every use of the spreader and during work check that your machine operates properly and that the application is sufficiently precise. Run a calibration test.
NOTICE
Cleaning the machine after each use prevents deposits forming on the floor of the hopper. This reduces the wear on the agitator mechanism and increases the operational reliability of your spreader.
Page 88
Spreading work 8
82
Select the PTO and spreading disc speeds so that the spreading width is ob­tained without leaving deposits on the spreading disc. Lower PTO and spreading disc speeds reduce the wear of agitator and spreading disc.
Particularly hard spreader material types, e.g. grit, increase the wear on the spreading vanes.
Select the same PTO and spreading disc speeds that were used for the calibra­tion test.
Always use the supplied safety guard to prevent clogging due to foreign objects or spreading material clumping.
Claims for damage other than to the single-disc spreader itself will not be accept­ed.
This also means that no liability will be accepted for damage resulting from spreading errors.
8.2 General instructions for the agitator
Depending on the type of spreading material, four different agitator versions are available for theAXEO single-disc spreader.
Agitator version Application/spreading
material
Page
RWK AX 140 Granulated fertiliser page 87
RWKAX160 Grit page 84
RWK AX 180 Sand and moist salt page 85
RWKAX220 Dry salt page 86
n CAUTION
Possible material and environmental damage
The rotating agitator can lead to increased wear or hardening of the spreading material if the metering slider is closed. This hard­ening can hamper the delivery of the spreading material or can stop it completely.
Always switch the agitator off when the metering slider is
closed.
2057022
Arrêter l'agitateur quand les vannes sont fermées !
CAUTION!
Rührwerk bei geschlossenem Schieber ausschalten!
ATTENTION!
Switch the agitator off when the sliders are closed!
ACHTUNG!
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8
8.3 Spreading sequence
The intended use of the single-disc spreader includes the observance of service, maintenance, and repair instructions specified by the manufacturer. Therefore,
spreading operations always include the preparation and cleaning/mainte­nancework.
Carry out spreading operations as described below.
n DANGER
Risk of injury during spreading.
Contact with the rotating machine components (universal drive shaft, spreading disc, agitator) can lead to injury. Body parts or objects may be caught and pulled in.
Spread only with the safety guard closed.
n CAUTION
Risk of injury due to ejected spreading material.
Only for spreaders with an electronic operating unit
In case of a fault, it is possible that the metering slider unexpect­edly opens to the spreading position during road transport. There is a danger of slipping and injury due to the spreading material.
Switch off Quantron K electronic operating unit before
travelling to the spreading location .
Preparation Page
Hitch the spreader to the tractor page 28
Close the metering slider
Fill the hopper with spreading material page 38
Adjust the drop point page 47
Run a calibration test page 79
Adjust the installation height and spreading width limiter page 48
Spreading
Travel to the spreading location
Engage the PTO drive
Open the slider and start spreading
Finish spreading operations, and close the slider
Disengage the PTO drive
Discharge residues page 88
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8.4 Spreading grit
Observe the following when spreading grit:
Use the RWK AX 160 agitator for spreading grit.
When spreading grit, a PTO speed of 450 rpm and a disc speed of 200 rpm
are adequate.
Disengage the PTO drive before transport trips.
Engage the PTO drive slowly at low tractor engine speed in order to prevent
damage to the agitator drive.
Disengage the drive to the spreader if the metering slider is closed – also for
short periods.
Open the metering slider until the agitator can discharge the grit in an unhin-
dered manner.
At temperatures below 0 °C, moist spreading material can freeze in the hop-
per and can damage the agitator when engaging the PTO drive. Therefore, make sure that the spreader material cannot freeze in the hopper. Do not leave the spreader outdoors overnight with a filled hopper. Keep the spread­ing material dry.
Cleaning/maintenance Page
Open metering slider
Unhitch spreader from tractor
Maintenance and lubrication page 89
n WARNING
Risk of injury caused by spreading material.
Ejected spreading material can cause injury.
Do not spread if there are persons in the danger area.
NOTICE
When spreading grit-salt mixtures, bridges can be formed above the agitator. In this case, reduce the proportion of salt or use dry spreading material.
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8
8.5 Spreading sand or moist salt
Observe the following when spreading sand or moist salt:
Use the RWK AX 180 agitator when spreading sand or moist salt.
Do not exceed the maximum PTO speed of 540 rpm or a spreading disc
speed of 230 rpm.
Disengage the PTO drive before transport trips.
Disengage the drive to the spreader if the metering slider is closed – also for
short periods.
Open the metering slider until the agitator can discharge the sand or moist
salt in an unhindered manner.
Engage the PTO shaft at low tractor engine speed slowly in order to prevent
damage to the agitator drive.
Always use the RWK AX 180 agitator when spreading sand or moist salt.
Always disengage the agitator when the hopper is empty.
Learn how to install and remove the RWK AX 180 agitator using the relevant
operating manual. See also Chapter 9.5.1: Removing the agitator, page 93
.
Due to the hygroscopic effect of salt, only use the spreader with a tarpaulin
over the hopper.
Avoid long-term storage of salt in the hopper.
n WAR NING
Risk of injury caused by spreading material.
Ejected spreading material can cause injury.
Do not spread if there are persons in the danger area.
NOTICE
Depending on the quality, and under ideal conditions, rock salt can also be spread without using the additional agitator.
NOTICE
Cleaning the machine after each use prevents deposits forming on the floor of the hopper. This reduces the wear on the agitator mechanism and increases the operational reliability of your spreader.
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8.6 Spreading dry salt
Observe the following when spreading dry salt:
Use the RWK AX 220 agitator when spreading sand or moist salt.
Do not exceed the maximum PTO speed of 540 rpm or a spreading disc
speed of 230 rpm.
Disengage the PTO drive before transport trips.
Disengage the drive to the spreader if the metering slider is closed – also for
short periods.
Open the metering slider until the agitator can discharge the sand or moist
salt in an unhindered manner.
Engage the PTO shaft at low tractor engine speed slowly in order to prevent
damage to the agitator drive.
Always use the RWK AX 220 agitator when spreading sand or moist salt.
Always switch off the agitator when the hopper is empty.
Learn how to install and remove the RWK AX 220 agitator using the relevant
operating manual. See also Chapter 9.5.1: Removing the agitator, page 93
.
Due to the hygroscopic effect of salt, only use the spreader with a tarpaulin
over the hopper.
Avoid long-term storage of salt in the hopper.
n WARNING
Risk of injury caused by spreading material.
Ejected spreading material can cause injury.
Do not spread if there are persons in the danger area.
NOTICE
Under ideal conditions, and depending on its quality, dry salt can also be spread using the RWK AX 140 agitator.
NOTICE
Cleaning the machine after each use prevents deposits forming on the floor of the hopper. This reduces the wear on the agitator mechanism and increases the operational reliability of your spreader.
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8
8.7 Spreading granulated fertiliser
Observe the following when spreading granulated fertiliser:
Use the RWK AX 140 agitator for spreading granulated fertiliser.
Do not exceed the maximum PTO speed of 540 rpm or a spreading disc
speed of 230 rpm.
Disengage the PTO drive before transport trips.
Disengage the drive to the spreader if the metering slider is closed – also for
short periods.
Open the metering slider until the agitator can discharge the fertiliser in an un-
hindered manner.
Engage the PTO shaft at low tractor engine speed slowly in order to prevent
damage to the agitator drive.
Always use the RWK AX 140 agitator for spreading fertiliser.
Always switch off the agitator when the hopper is empty.
Learn how to install and remove the RWK AX 140 agitator using the relevant
operating manual. See also Chapter 9.5.1: Removing the agitator, page 93
.
n WAR NING
Risk of injury caused by spreading material.
Ejected spreading material can cause injury.
Do not spread if there are persons in the danger area.
NOTICE
Under ideal conditions, and depending on its quality, dry salt can be spread us­ing the RWK AX 140 agitator.
NOTICE
Cleaning the machine after each use prevents deposits forming on the floor of the hopper. This reduces the wear on the agitator mechanism and increases the operational reliability of your spreader.
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8.8 Discharging residual material
In order to retain the value of your spreader and its spreading performance, we recommend emptying the hopper immediately after each use.
1. Disengage the PTO drive and switch off the tractor's engine.
2. Place a sheet under the spreader to catch the spreading material or place an
adequately sized container under the outlet.
3. Lower the spreading width limiter completely.
4. Fully open the metering slider.
5. Start the tractor engine, engage the PTO drive, and empty the hopper until no
more spreading material comes out.
6. Switch off the tractor engine, and disengage the PTO drive. Remove the ig­nition key from the tractor.
7. With the metering slider open, move the drop point backwards and forwards until the last residues of the spreading material fall out.
n WARNING
Crushing and severing hazard in the vicinity of the applica­tion rate setting device.
When releasing the setscrew on the application rate end stop, the slider lever can move unexpectedly and suddenly to the end of the guide slot and can cause severe injury to the fingers.
Only release the setscrew of the application rate end stop
when the metering slider is closed.
Never put your fingers in the guide slot of the application
rate setting device.
If the spreader is parked on its own (without tractor), fully
open the metering slider. Hydraulic cylinder is at the end stop, return spring still under tension.
n WARNING
Risk of injury from rotating machine parts and spreading ma­terial.
Contact with rotating machine components (universal drive shaft, spreading disc) may cause bruises, abrasions and crushing inju­ries. Body parts or objects may be caught and pulled in.
Ejected spreading material can cause injury.
Keep clear of rotating machine parts while the machine is
running.
Direct all persons out of the danger zone of the spreader
before emptying the residual material.
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Service and maintenance
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9
9 Service and maintenance
9.1 Safety
Service and maintenance work involves additional hazards that do not occur dur­ing normal operation of the machine.
Take particular care when carrying out maintenance and repair work. Work very carefully and with awareness of danger.
Observe the following instructions in particular:
Welding and work on the electrical and hydraulic systems may only be carried
out by qualified technicians.
When working on the raised single-disc spreader, there is a risk of it tipping.
Always secure the spreader with suitable supports.
On automatically moved parts (adjusting lever, metering slider) there is a risk
of crushing and shearing.Make sure that there is no one in close proximity
to the moving parts during maintenance.
Spare parts must at least comply with the technical standards specified by the
manufacturer. This is assured with genuineRAUCH spare parts.
Before starting with any cleaning, maintenance, or repair work, and when
troubleshooting, switch off the tractor's engine and wait until all rotating parts of the machine have come to a stop.
Repairs should only be carried out by trained and authorised experts.
9.2 Wear-prone parts and bolted joints
9.2.1 Checking wear-prone parts
Wearing parts are: Spreading vanes, agitator, hopper floor and thrust ring.
Check the wearing parts.
If these parts show visible signs of wear, deformation or holes, they must be re­placed, otherwise the scatter pattern will not be correct.
The durability of wearing parts depends in part on the material being spread.
NOTICE
Arrange for your dealer to carry out major servicing work.
NOTICE
Observe the warnings in Chapter 3: Safety, page 5
. Take particular note of the
instructions in Section 3.7: Service and maintenance, page 12
.
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9.2.2 Checking the bolted joints
Bolted joints have been tightened to the specified torque and locked at the facto­ry. Vibrations and shocks, in particular during the initial operating hours, can loos­en bolted joints.
With a new fertiliser spreader, check all bolted joints for tightness after ap-
prox. 30 operating hours.
Check all the bolted joints regularly for tightness, and definitely before the
start of the spreading season.
Some components, e.g. spreading vanes and service covers, are mounted with self-locking nuts. When fitting these components, always use new self-locking nuts.
9.3 Cleaning
We recommend cleaning the spreader with a light jet of water immediately after every use to maintain its value.
The following instructions must be observed for cleaning:
Only clean oiled machines at washing points fitted with an oil separator.
When cleaning with high-pressure water, never aim the jet directly at warning
signs, electrical equipment, hydraulic components, and sliding bearings.
After cleaning, we recommend treating the dry spreader especially the stain- less steel parts, with an environmentally friendly corrosion protection agent.
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9
9.4 Metering slider adjustment
Check that the metering slider opens smoothly before every working season, and during the season if necessary.
Disconnecting the return spring and actuating cylinder:
In order to check the metering slider adjustment, the mechanism must be freely movable.
Checking:
3. Open the service cover and remove the agitator.
n DANGER
Risk of crushing and shearing.
When working on power-operated components (adjusting lever, metering slider), there is a crushing and shearing risk.
Pay attention to the shear points of the metering outlet and slider during all adjustment work.
Switch off the tractor's engine. Remove the ignition key.Fully open the metering slider.Do not operate the hydraulic slider actuator during adjust-
ment work.
1. Unhook the return spring and the adjustment lever.
2. Disconnect the electric cylin­der or hydraulic cylinder.
Figure 9.1: Unhook the return spring
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5. Push the metering slider against the pin, and lock it in this position by tighten-
ing the setscrew.
The end stop on the lower scale plate (metering scale) is positioned at
scale value 24. If the position does not match, the scale must be reset.
To adjust:
The metering slider is in the position of step 5 (lightly pressed against the pin).
6. Loosen the setscrews [1] of the scale plate.
Figure 9.3: Adjustment scale of metering slider
7. Move the scale plate so that the scale value 24 is exactly underneath the
pointer on the display unit. Tighten the setscrews of the scale plate.
8. Remove the pin.
9. Reconnect the electric cylinder or hydraulic cylinder.
10. Hook the return spring back in position.
11. Install the agitator, and close the service cover.
4. Take a pin [1] d = 25 mm
and insert it into the meter­ing opening.
Figure 9.2: Pin in the metering opening
1 1
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9.5 Checking the agitator for wear
9.5.1 Removing the agitator
The agitator is secured with a bayonet fitting.
1. Open the service cover.
2. Turn the agitator clockwise
up to the end stop.
3. Lift out the agitator upwards.
Figure 9.4: Agitator finger
NOTICE
The agitator is installed in the reverse order. Make sure that the bayonet fitting on the agitator engages properly.
Grease the bayonet fitting and the agitator.
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9.5.2 Checking the RWK AX 140 agitator for wear
If the spreading material no longer flows out of the outlet evenly, the agitator fin­ger must be replaced.
Check the plastic element [1] for damage and wear.
In case of excessive wear, the plastic element must be replaced.
Check the agitator finger [2] for damage and wear.
Agitator fingers that are worn excessively could break, and must be re-
placed.
The agitator finger must not be out of shape.
9.5.3 Checking the RWK AX 160 agitator for wear
[1] Plastic element [2] Agitator finger
Figure 9.5: Agitator: RWK AX 140
Check the agitator for dam-
age and wear.
Figure 9.6: Agitator: RWK AX 160
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