Rasor® Elettromeccanica S.r.l. was established in Milan in 1946 by Luigi Spinelli. For more
than sixty years it has been producing automatic cutting systems, cutting units for textile
thanks to the precious support of the promoting partner, to his passion, dedication and
great experience of seventy years.
The main characteristic of Rasor
of the product up to its packing and delivery is carried out in Rasor
operators who have professionaly grown up following the spirit of the company and of its
founders. This ensures the high quality which Rasor
since the beginning of its activity.
Following the innovative spirit mentioned above, our company is constantly focused on the
improvement of the product quality, on the study and development of new materials and
technologies.
applications and electric and pneumatic cutters.
Initially considered as a point of reference for cutting systems in the
textile applications, the Rasor
®
products are nowadays widely used in
other fields: chemical, automotive, nautical and sport sectors and in
furniture manu
®
can rely on the professional continuity of three generations,
Rasor
facturing.
®
is that each working phase, starting from the manufacturing
®
has always considered as essential
®
premises by qualified
ACKNOLEDGEMENT
Dear Customer,
thank you for choosing a Rasor
Rasor
furniture, tailoring, sport, chemical, automotive, nautical and insulating material sectors for
years. Its production has been always synonymous with reliability attested by many of
satisfied customers.
Rasor
with a service that meets its needs and expectations in terms of product quality, delivery
reliability and stock of finished products.
All the parts of the devices have been planned and produced to guarantee an optimum
performance. In order to keep the high quality level and the long reliabilty of the Rasor
products, it is recommended using only original spare parts and to contact the head office
for any maintenance work.
®
has been a reference point in the field of cutting systems in the textile, clothing,
®
Elettromeccanica S.r.l. product.
®
quality system supervises all the company activities in order to provide the Customer
®
1. GENERAL SAFETY RULES
This manual is an integral part of pneumatic scissors FP861RC and must be
carefully read before using it since it gives important indications with regards
to its safe installation, use and maintenance. Keep it with care.
Before using pneumatic scissors FP861RC, read carefully the following general
safety rules.
•PACKAGING.
After taking off the packaging make sure that the machine is intact. In case
of doubt do not use it and contact an authorized service centre. Do not leave
pieces of packaging (plastic bags, foam polystyrene, boxes, etc.) within the
reach of children or disabled persons since they are potential sources of danger.
•AVOID DANGEROUS ENVIRONMENTS.
•KEEP CHILDREN AWAY.
Unauthorized persons, in particular children, must be kept away from the
working area.
•KEEP THE WORKING AREA ALWAYS IN ORDER.
The workplace
must always be kept in order and well lightened; liquids or oil
traces must not be present.
•ALWAYS USE PNEUMATIC SCISSORS FP861RC PROPERLY.
Use the scissors only to carry out the works they have been designed for; do
not use them improperly.
•OBSERVE THE USE OF THE TOOLS.
Do not cut excessively thick materials and always check blade conditions.
•AVOID ACCIDENTAL STARTINGS.
Before connecting pneumatic scissors FP861RC, make
sure that everything is
installed properly.
•CLOTHING.
Do not use large clothes or accessories that might get stuck in the moving
parts.
•GOGGLES AND PROTECTIVE METAL MESH GLOVES.
Always use goggles, protective metal mesh gloves approved by Rasor
use and maintenance operations (according to UNI EN 388:2004 standard).
•SPARE PARTS.
During maintenance and replacement operations use only original spare parts.
Blade maintenance must be only performed by Rasor
®
technicians.
•INSTALLATION.
Any installation that is not in conformity with these specifications could jeopardize
your safety and cancels the warranty.
mustbestrictlyfollowedbyeveryonedealingwiththemachine. Thecompanyisnot to
beheldresponsiblefor damagetopropertyor accidentstopeoplewhich mightoccuriftheabove-mentionedwarningsarenot observed.In such acase,theoperator istheonlyperson responsible.
READTHEINSTRUCTIONMANUAL
USEMETALGLOVES
USEGOGGLES
SHEARINGRISK
DONOTREMOVETHESAFETYDEVICES
2
2
1
1
3
4
5
The installer and the maintenance man must know the content of this manual. Although
the main features of the machine described in this manual are not subject to change,
EN
20
®
Rasor
Elettromeccanica S.r.l. reserves the right to modify the components, details
and accessories it deems necessary to improve the machine or to meet manufacturing
or commercial requirements at any time and without being obliged to update this
manual immediately.
WARNING
ALL RIGHTS ARE RESERVED ACCORDING TO THE
INTERNATIONAL COPYRIGHT CONVENTIONS,
The reproduction of any part of this manual, in any form, is forbidden without
the prior written authorization of Rasor
The content of this guide can be modified without prior notice. Great care has
been taken in collecting and checking the documentation contained in this
manual to make it as complete and comprehensible as possibl
Nothing contained in this manual can be considered as a warranty, either
expressed or implied - including, not in a restrictive way, the suitability warranty
for any special purpose. Nothing contained in this manual can be interpreted as a
modification or confirmation of the terms of any purchase contract.
®
Elettromeccanica S.r.l. machines have not been conceived to work in areas at risk
Rasor
of explosions and at high risk of fire and they cannot cut wet or damp materials. Moreover,
they cannot work in case of rain.
In case of damage or malfunction, pnaumatic scissors FP861RC must not be used until the
Customer Care Technical Service has repaired them.
Customer Care Technical Service
®
Elettromeccanica S.r.l.
e.
For any information, please contact
RASOR
WARNING
The original configuration of the pneumatic scissors must not be changed at all.
On receiving the machine make sure the supply corresponds to what has been ordered.
In case of non-compliance immediately inform Rasor
Also make sure the scissors have not been damaged during transport.
Via V. Caldesi, 6; 20161, MILANO (MI) - ITALY
Phone: +39.02.66221231; Fax: +39.02.66221293
®
ELETTROMECCANICA S.r.l.
e-mail: info@rasor-cutters.com
web: www.rasor-cutters.com
®
.
2. TRANSPORT AND PACKING
The pneumatic scissors are delivered in a carrying case, inside which there are various options.
The code of the ordered product and its serial number are indicated outside the package
(see picture 1). The following accessories are contained in a bag inside the package:
1)Octagonal blade (8 sides);
2)Butterfly wrench for blade nut disassembly.
3)Drift for blade disassembly;
4)Rubber hose;
5)Lubricating oil (15 ml).
4
EN
21
2
1
1
5
3
2
3. PLATE DATA
The manufacturer'
s identification and EC STANDARD 2006/42/EC conformity plate (see picture
below) is located on the front part of the pneumatic scissors.
The plate must not be removed at all, even if the machine is resold. Always refer to
the serial number written on the plate itself when contacting the manufacturer.
Several safety warnings are printed on a card which is applied on the scissors; such warnings
must be strictly followed by everyone dealing with the machine. The company is not to
be held responsible for damage to property or accidents to people which might
occur if the above-mentioned warnings are not observed. In such a case, the
operator is the only person responsible.
igned, manufacturedandassembledtocuteverykindofpaper or similar materials, fabricandplastic.Thisequipmentmustnotwork:
-inareaspronetoexplosions;
-inpresenceoffinedustor corrosivegases;
-tocutmetalandwoodenmaterials.
It isforbidden tousepneumatic scissorsFP861RCfor
purposesdifferentfromthe
above-mentionedones.
86mm
900revolutions/min
about 20mm
400 Wwithmaximumpressure
max. 6bar
1600g
3100g
9 liters/sec.
LUX 200
<2,5m/s
2
0 ~55°C
10~95%withoutcondensate
Temperature
Humidity
Weightwithpackage
Airconsumption
Minimumluminosityforworking
operations
Vibrationsatthe startup
Cuttingworkingheight
Power
Weight
Pneumatic scissorsFP861RCfeatures
Blade diameter
Blade speed
Workingpressure
The fixture described in this manual is a pneumatic scissor model FP861RC which is used in
order to quickly cut paper, fabric and plastic rolls.. It is extremely versatile, light and precise in
the cutting operation, suitable also for very difficult cuttings.
On the front part the scissor is provided with a three-position selector that allows adjusting
quickly and faultless the desired cut height. Thanks to this selector it is possible to mak
blade protrude from the supporting foot at three different heights according to the cut
EN
requirements. One special feature of pneumatic scissors FP861RC is their ability to sharpen
22
the blade in each moment without disassembling it by means of a grinding wheel mounted
on the scissors head. After carrying out this operation, it is possible to perform immediately
the cutting operation. The pneumatic scissors are provided with a threaded
the pneumatic circuits. The turbine, perfectly balanced, with a high number of revolutions
and totally free of maintenance, reduces the vibrations and the noise to the minimum.
The use of compressed air as source of energy allows working continuously without problems
of heating or motor overload. The mechanical parts are made up of steel and high resistant
bronze and require a lubrication after many working hours.
1/4" gas connection for the air
1
2
3Control lever11Handle
4Supporting foot12Mot or support
5Polygonal blade13Silencer
6Greaser14Cutting height selector
7Pneumatic motor15Selector adjusting knob
8Sharpener16Bush with return spring
connector
Safet device to enable the
control lever
Device components
9Sharpening but ton
Protection guard of t he blade
10
(movable)
connection to
15
e the
11
13
1
7
3
2
12
8
9
10
14
4
5
6
16
5. TECHNICAL FEATURES
8 side blade Ø 86 mm, in H.S.S. steel treated
with titanium
Pneumatic scissors FP861RC features
Blade diameter
Blade speed
Cutting working height
Power
Working pressure
Weight
Weight with package
Air consumption
Minimum luminosity for working
operations
Vibrations at the start up
Temperature
Humidity
The technical data are only indicative and they can be changed without notice.
400 W with maximum pressure
10 ~ 95% without condensate
86 mm
900 revolutions/min
about 20 mm
max. 6 bar
1600 g
3100 g
9 liters/sec.
LUX 200
2
< 2,5 m/s
0 ~ 55°C
Features of the availa ble blades
86THSS
86PHSS
86THSSTN
86THSSTF
86PHSSTN
86TMD
8 side blade Ø 86 mm, in H.S.S. steel
5 side blade Ø 86 mm, in H.S.S. steel
8 side blade Ø 86 mm, in H.S.S. steel
5 side blade Ø 86 mm, in H.S.S. steel
8 side blade Ø 86 mm, in hard integral
covered with Teflon
covered with Teflon
metal (Widia)
6. RUMOR LEVEL
The maximum acoustic pressure level emitted by pneumatic scissors FP861RC is about 60 dB
(A). Noise tests have been carried out in compliance with Standard UNI EN ISO 11202:2010.
The device noise levels, measured at different distances (without any so
und wave filtering
system), vary in the extent of few db (A). The noise level has been detected with the
silencer supplied mounted on the discharge unit.
NOTE
It is advisable for pneumatic scissors owners to verify the compliance with the standard
concerning safety of workers: Italian legislative decree 81/08.
The use of ear protecting devices is compulsory.
EN
23
7. FIELD OF APPLICATIONS
Pneumatic scissors FP861RC have been designed, manufactured and assembled to cut every
kind of paper or similar materials, fabric and plastic.
This equipment must not work:
- in areas prone to explosions;
- in presence of fine dust or corrosive gases;
- to cut metal and wooden m
It is forbidden to use pneumatic scissors FP861RC for
We recommend following the indications below in order to always work in safety conditions.
• All the operations must be carried out complying strictly with the safety rules of the
country where the machine is to be installed.
EN
24
• It is STRICTLY FORBIDDEN to smoke during the installation or adjustment operations of
the pneumatic scissors.
• The Customer undertakes to comply with and make his staff observe all the rules and
regulations in force concerning safety, prevention of accidents and health in the work
place. Therefore, the Customer assumes the responsibility to strictly follow all the rules
and regulations in force, as well as the special provisions in force in sport and public
installations the Customer declares to know after receiving all the relative necessary
information.
• The pneumatic scissors work also without their safety protective device and
with protection guard lifted. This protective device must NEVER be removed.
• Always check the resistance of the material to be cut and the kind of blade which is being
used.
• The Customer shall equip his own personnel with all the individual safety protections for
the execution of the works, as well as with the ones which might be prescribed by the
Manufacturer due to specific danger conditions of the plant or of the area where the
personnel must work.
• Only one operator must use the pneumatic scissors always standing beh
handle. Do not make any adjustment while the blade is working.
• Always pay attention to the air hose position to prevent it from being cut or damaged
by the blade.
• It is allowed to assemble pneumatic scissors FP861RC on machines O.E.M. on condition
that their original structure is not modified. Otherwise, the intervention must be certified
by Rasor
• The pneumatic scissors FP861RC are equipped with double safety push button, made
up of a lever and a pawl in the handle: the pawl prevents the start push button to be
activated accidentally, the lever enables the cutter. Never remove the pawl.
®
.
ind the guide
NOTE
The cutting blade protrudes from the bottom of the supporting foot as described in picture
3 on the following page. The materials to be cut must have a higher thickness than the real
cutting height. The maximum projection of the blade is 20mm.
9. RESIDUAL RISKS
Even though the pneumatic scissors are safe, operators must pay attention to preserve their
and other people’s safety.
�The cutting blade can work even when the protective guard is disassembled.
10. USE
To use the pneumatic scissors manually, proceed as follows:
1) Lay the roll to be cut on the table;
2) Position the selector knob “A” on the desired selector notch according to the thickness
of the material to be cut (3mm, 10mm or 20mm) (see picture 3);
3) Connect the
4) Adjust the pressure gauge (option) on 6 bar;
5) Put the material on the roll cutting foot (see picture 4);
6) Push the starting lever after moving the safety device (see picture 5);
7) Push the pneumatic scissors in the desired direction, by keeping the handle pressed
to carry out the cut.
NOTE
The thrust on the pneumatic scissors must be as uniform as possible.
air hose to the quick connection “B” (not supplied) (see picture 4);
The pneumatic scissors must be necessarily fed with
lubricated air with a pressure of maximum 6 bar.
EN
26
®
offers a reduction unit filter with a pressure
Rasor
gauge already calibrated with the quantity of oil to
be delivered as option.
The unit shown also in picture 6 is made up of:
1 - pressure reducer;
2 - valve to drain the condensate;
3 - drop-feed oiler unit;
4 - oil tank;
5 - pressure gauge;
6 - condensate tank;
7 - pipe fitting to connect the qu
the network;
8 - pipe fitting to connect the quick connection to the scissor.
For the use and maintenance read the instruction sheet supplied with the filter.
12. SHARPENER ADJUSTMENT
After using the machine for some hours without
interruption, or if the machine cutting capacity
is reduced, it is necessary to sharpen the blade.
To carry out this operation, start the blade and
ick connection to
press sharpener “2” on the blade itself (by means
of push button “1”, as shown in p
3-4 seconds. Repeat this operation 2-3 times.
icture 7) for
WARNING
The sharpener button can be used only if the transparent guard is completely lowered.
13. LUBRIFICATION
Every 3-4 working hours, it is necessary to lubricate the
gear pair. In order to carry out this operation, remove
pr otect ive plug “A” loca ted on the head of the
pneumatic scissors and fill it with the grease supplied.
Screw plug “A” again a few turns. Screw plug “A” a few
turns every 2-3 working h
ours (see picture 8).
WARNING
The blade must never be dirty with grease or oil.
3
1
8
7
6
2
4
5
6
1
2
7
A
8
14. BLADE REPLACEMENT
If the blade is no more able to cut (even after repeating
the sharpening operation several times) it is necessary to
replace it. In order to carry out this operation, use butterfly
key “1” and drift “3” locking the blade (shown in picture
9).
In order to replace the blade, proceed as follows:
1) Use some protective gloves in compliance with the
Local Law of the Country where the
machine is to be used (use of personal
protection devi
2) Remove front movable safety protection
ces);
C
“A” and the spring “B”, by unscrewing
the slotted screw “C” through the
proper screwdriver (not supplied by the
manufacturer) and by extracting the
two washers “D”, as shown in picture
10.
A
3) Re m ove t he r e a r fix e d safety
protection “E”, the spring “F” and the
ring “G” by unscrewing the slotted
screw “H” by means of the proper
screwdriver (not supplied by the
manufacturer), as shown in picture
11.
nsert drift “3” (see picture 12) in hole
4) I
“I” in order to lock the blade (the hole
on the blade must correspond to the
hole in the structure).
5) Use butterfly key “1” in order to
unscrew nut “L” and remove blade “M”
(see picture 12).
6) Replace the worn blade with the new
one “2”, being careful to center the
blade on the shaft, in the correct
position, and remember to assemble it
with sidee with the writing Rasor
positioned towards the ex
ternal side
of the pneumatic scissors.
7) Assemble all the components again
an d carry out some cutti ng and
sharpening tests.
3
1
2
D
B
EN
27
9
10
G
F
H
11E
I
3
M
L
1
12
EN
GAS FEMALE
COMPLETE COUPLING WITH THREAD -
FP86160CPL
FP86178CPL
FP86170
FP86171
T106000
FP86159CPL
86THSS
T106300
T105700
T105800
FP86150
FP86150CPL
FP86103
FP86104
FP86106
FP86107
FP86138RC
FP86138A
FP86168
FP86173
FP86169
FP86170
FP86172
F7056
FP86175
FP86176
FP86177
FP86140R
FP86140L
FP86170
FP86172
FP86160
FP86163
FP86162
FP86161
FP86164
FP86165
FP86166
FP86167
T865400
T104700
T104800
T106100
T105300
T105200
T102909
T102910
T102906
FP86120CPL
FP86119
FP86118
FP86117
FP86116
FP86114
FP86115
FP86120
FP86113
FP86112
FP86110
FP86009
FP86013CPL
FP86012
FP86013
SW104102
FP86135CPL
SW104103
FP86135
FP86136
FP86146
FP86014
FP86021
FP86121
FP86022
FP86122
FP86101
FP86101CPL
FP86102
FP8612301
FP8612301CPL
FP86026
FP86025
FP86017
FP86019
FP86020
FP86018
FP86010
FP86011
FP86028
FP86130
FP86026
T 107900
T 107600
T 107500
T1
05600
P173
ACCESSORIES
P170
P171
P171CPL
P170CPLP174CPL
AIRHOSE
T107902
SW108600
SW108700
SW108800
SW108900
SW109200
SW109000
SW109100
SW109300
SW1086CPL
FP86157
FP86137RC
FP86137RCCPL
T1045RC
T104501
P029
FP86198
FP86171
FP86166
FP86165
FP86164
FP86161
FP86178
28
15. TROUBLESHOOTING
PROB LEM
The roll is not cut or it gets stuck
The pne umatic scisso rs are no isy
The scissors start slowly or work intermittently
16. SPARE PARTS / EXPLODED VIEW
CODEDESCRIPT IONCODEDESCRIP TIONCODEDESCRIPTIONCODEDESCRIPT ION
8-FACES 86 mm BLADE IN H.S.S.
86THSSTF
STEEL, COATED WITH TEFLON
F 7056 COUNTERBLADE FIXED SCREWFP 86113 FRONT FLANGEFP 86158B UPPER SLIDESW108700 EMERY PIN
FP 86009 COUPLING FLANGEFP 86114 ROTORFP 86159CPL COMPLETE RING GEARSW108800 Ø 11 mm EMERY SPRING
Rasor® Elettromeccanica S.r.l.pneumatic scissors have a 12 month warranty from the date
indicated on the last page of this manual, except in case of different written agreements.
The warranty covers all manufacturing and material defects. Replacement and repair operations
are covered only if carried out by our company and at our workshop.
In case of returned goods for repair under warranty, the Customer must send to
always the complete machine. Repairs under warranty of single faulty components
are not accepted.
The material to be repaired must be sent CARRIAGE FREE.
Once the machine has been repaired, it will be sent CARRIAGE FORWARD to the customer.
The warranty covers neither technicians' intervention on site nor the machine disassembly
from the installation place.
If for practical reasons, one of our technicians is sent to the premises, the customer will be
charged the costs plus the travelling expenses.
The warranty does not include:
�failure caused by wrong use or assembly,
�failure caused by external agents,
�failure caused by lack of maintenance or neglicence;
�blades and components subject to wear.
WARRANTY FORFEITURE:
�In case of arrearage or other breaches of contract,
�Whenever changes or repairs are carried out on our pneumatic scissors without our
prior authorization,
�Whenever the serial number is tampered with or cancelled,
�Whenever the damage is caused by improper use, bad treatment, bumps, falls and
other causes not due to normal working conditions,
�Whenever the unit seems tampered with, dismantled or previously repaired by
�In case the pneumatic scissors are used for purposes that are different from the ones
unauthorized staff,
described in this manual.
Rasor
®
All repair operations carried out under warranty do not interrupt its duration.
All disputes will be settled in the court of justice of Milan (Italy).
We thank you in advance for the attention you will pay to this manual and we invite you to
inform us of any change you deem necessary to improve it and make it more complete.
DE C L A RATIO N O F CO N F O R MITY
We hereby certify that the device specified hereunder complies to the requirements of
Machinery Directive 2006/42/EC and to technical rulings UNI EN 414:2002, UNI EN ISO
12100:2010.
Noise tests have been carried out according to UNI EN ISO 11202:2010 Standards.
Pneumatic scissors FP861RC have been produced according to workmanlike standards.
We declare that the above-mentioned goods comply with the standards in
safety and hygiene at work that can be applied to the material itself according to the Italian
legislative decree No. 81/08 (local law); the above-mentioned goods are not included in the
goods indicated in annex IV of Machinery Directive 2006/42/EC.
1. Category: PNEUMATIC SCISSORS
®
2. Manufacturer: RASOR
3. Type: FP861RC
4. Serial number: ..........................................................................................
5. Year of manufacture: ................................................................................