Raritan Engineering 1700 User Manual

ELECTRIC WATER HEATERS
With or Without Optional Heat Exchanger
INSTALLATION and MAINTENANCE INSTRUCTIONS
1700 Series Models
WARNING: Raritan Engineering Company, Inc. recommends that a qualified person or electrician install
this product. Equipment damage, injury to personnel or death could result from improper installation. Raritan Engineering Company, Inc. accepts no responsibility or liability for damage to equipment, injury to personnel or death that may result from improper installation or operation of this product.
WARNING: Hazard of Shock or Fire - Always use recommended fuse/circuit breaker and wire size. Always
make sure that unit is properly grounded to AC grounding conductor (green).
Hazard of Scalding - Water temperature over 125°F (52°C) can cause severe burns instantly.
for a long period of time (generally 2 weeks or more). Hydrogen gas is extremely flammable. To reduce the risk of injury under these conditions, it is recommended that a hot water faucet be opened for several minutes before using any electrical appliance connected to the hot water system. If hydrogen is present, there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow. There should be no smoking or open flame near the faucet when it is initially opened.
IMPORTANT SAFETY INSTRUCTIONS
1. Read all instructions thoroughly.
2. Ground water heater properly. Connect water heater to grounded AC system.
3. Install or locate water heater only in accordance with the provided installation instructions.
4. Use water heater only for its intended use as described in this manual.
5. Do not use an extension cord. Contact a qualified electrician to have wiring properly installed.
6. Supervise children when using hot water.
Temperature limiting valves are recommended at the point of use (such as shower or sink) to limit the water temperature. For more information, see your qualified technician.
7. Do not operate if wiring is damaged, or if the heater has been damaged or dropped.
DESCRIPTION
Raritan Water Heaters are constructed with high quality components: a glass lined tank, high density non-CFC foam insulation, noncorrosive polymer jacket and an adjustable Thermostat. Models with an internal Heat Exchanger heat water from an external source. Dockside hot water recovery rate is 13 gallons (49.2 liters) per hour. (18 gallons [68.1 liters] per hour for model #17120203 or 17200203 with 4500 watt/ 240V heating element). Ground terminal and replaceable Anode are built-in. Temperature and Pressure Valve rated at 75 psi (517kPa) 210°F (99°C) is included for on-board nominal working system pressure of 50 psi (345kPa) maximum. The water heater is ignition protected.
MAINTENANCE
WARNING: If temperature and pressure relief valve is leaking it must be replaced.
8. Only qualified service personnel should service this water heater. Contact Raritan Technical Support for repairs.
Inspection of Anode and proper winterization is required of the Raritan Water Heater. Periodic visual inspection is recommended to be sure connections are tight, wires are not frayed and the unit is properly grounded. Do not use solvents to clean heater jacket.
Incorporate this inspection into commissioning procedure in spring and winterizing procedure in fall.
8. Screw ring terminals of white and black wires on lower side of thermostat to studs of the element.
A removable magnesium Anode is integral with the hot water discharge fitting. The Anode should be checked at least once a year by removing it from the water heater. If the Anode diameter is less than 3/8" (9.5mm), it should be replaced. If discoloration, unusual smell or taste develop in the water, inspect or replace Anode. The Anode is replaceable as a unit and may be ordered from Raritan dealers or from the factory. Please specify 6, 12, or 20 gallon model.
Replacing the thermostat:
WARNING: Danger of shock. Be sure to turn power off.
Use ONLY Raritan replacement thermostat (#WH16 - ignition protected).
1. Remove access panel to thermostat and element.
2. Remove personnel protector.
3. Unscrew the neutral and hot wires from the element with a Phillips screw driver.
4. Cut the incoming wires. Using fingers pull tabs of thermostat mounting bracket forward and lift thermostat out.
5. Install new thermostat.
6. Strip incoming wires, exposing 5/16"(8mm) of wire.
7. Crimp neutral wire supply to white wire and hot wire supply to black wire (series connector provided with new thermostat).
9. Reinstall personal protector panel.
NOTE: Check for leaks before proceeding.
10. Replace access panel.
11. Turn on AC power.
Replacing The Heating Element:
WARNING: Danger of shock. Be sure to turn power off.
1. Turn off water pressure pump and open all hot water faucets. When water has stopped flowing, pressure in water heater has been relieved.
2. Drain heater the rest of the way either through the drain valve, if installed, or by removing the cold water supply hose at the bottom of the tank.
3. Remove electrical access cover, personnel protector and two wires connected to heating element. Do not remove ground wire. Unscrew and remove Heating Element using 1½" socket wrench, discarding gasket. Never reuse an old
gasket.
4. Install new gasket and Heating Element.
5. Reconnect black and white wires to the new Heating Element and install personnel protector and electrical access cover.
Fig. #1 Typical Hookup, Raritan Water Pressure System and Water Heater
Fill Fitting
on Deck
Freshwater Tank
Connector Fitting with
Built-in Regulator
Dockside
Water Hose
Shutoff
Shutoff
Valve
Valve
Check
Valve
Water Pressure
Pump
VacuumBreak
(Backflow Preventor)
Expansion
Tank
Drain Valve
2
2
or Drain
Plug
Cold Water Faucet
Hot Water Faucet
Water Heater
Hot
Cold
Drain for Temperature
and Pressure Valve
Engine
Coolant
IN
To Shore
Power
(AC Service)
Engine
Coolant
OUT
6. Close drain valve or reconnect plumbing to cold water supply for the water heater.
7. See "Start Up" procedure before turning on power.
WINTERIZING
Before beginning winterizing, be sure the power is turned off to the water heater. Open all hot water taps on the boat to relieve the pressure and allow cold water to cool the water in the system. Remove both lines from the heater and allow it to drain. After it has drained, blow it out with air pressure, if available. Pour a quart of nontoxic antifreeze (propylene glycol) into the hot water fitting of the tank using a funnel and short length of hose. Be sure power remains
off until spring.
When recommissioning in the spring, run water long enough to insure that all antifreeze has been flushed out and tank is filled BEFORE TURNING ON POWER. Heat exchangers are winterized in conjunction with the boat’s engine cooling system.
INSTALLATION
Materials Required for Installation (not included with water heater):
Plumbing: 3/4" NPT "Tee", check valve, expansion
tank, drain valve, PTFE tape, vacuum relief valve and shut-off valve. For hot water connections use hose or plastic tubing rated for hot water use. If system will be used with dockside water supply, a pressure regulator valve, set to match boat pressure system is also required. See Fig. #1 for typical installation.
Electrical: #12-3 stranded cable; circuit breaker (15 amp 120V, 10 amp 240V), wire crimp terminals for #12 wire, and wire supports/straps. For model #17120203 and 17200203 electrical requirements are: #10-3 stranded cable; circuit breaker (both legs simultaneous 20 amp 240V), wire crimp terminals for #10 wire and wire supports/straps.
Hardware: Four 5/16" (8mm) stainless steel bolts or lag bolts, flat washers and hose clamps. For 12 and 20 gallon models: stainless steel straps and fasteners.
Tools needed: Pipe wrench, screw driver, nut driver and wrench(es) for mounting bolts or lag bolts.
MOUNTING THE HEATER
1. Select an area where the heater will not be subjected to water spray (especially salt water).
NOTE: Access or hatch must be large enough for future servicing and/or replacement.
2. Position heater so that electrical cover plates, plumbing nipples and heat exchanger fittings are easily accessible.
3. Using the four mounting holes provided, securely mount heater to deck or other sturdy flat area. Stainless steel 5/16"(8mm) bolts or lag bolts with flat washers should be used to properly support the strain of a full unit while the boat is rocking.
Raritan 12 and 20 gallon water heaters require auxiliary bracing, when the boat is in heavy seas. This is also recommended for the 6 gallon models if excessive heeling and pitching is expected. See Fig. #3a for optional bracing.
PLUMBING
CAUTION: To reduce the risk of excessive pressure and temperature in this water heater, temperature and pressure sensitive protective equipment must be installed that meet the requirement of local codes. A device MUST NOT be installed unless it is certified by a nationally recognized testing laboratory and meets the requirements for Relief Valves and Automatic Shut-off Devices for Hot Water Supply Systems, ANSI Z21.11-1979. The relief valve must not be blocked or restricted under any circumstances.
For hot water connections use only pipping, hoses, tubing, fixtures and connectors rated for hot water use.
Avoid sharp bends and 90° ells in the plumbing wherever possible, as they reduce the water flow. Should copper fittings be desired, DO NOT apply direct heat to the 3/4'' nipples protruding from the heater. They contain a nonmetallic lining which will be destroyed by heat. Solder fittings first, then attach to water heater.
1. Install Temperature and Pressure Relief Valve in area marked "OPENING FOR TEMPERATURE AND PRESSURE RELIEF DEVICE." Valve is included in box separate from the heater. Use PTFE tape on the threads.
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