Ransomes 36 HYDRO Z-CONTROL MID-16HP KAW SIDE DISCHARGE SELF PROPELLED WALK BEHIND MOWER, 933308, 933309 Operator's Manual

Page 1
GB
United
Kingdom
4165607-GB Rev. A
®
Operator's Manual
36 HYDRO Z-CONTROL MID-16HP KAW SIDE DISCHARGE SELF PROPELLED WALK BEHIND MOWER
Product code: 933308
Product code: 933309
(Parts Manual: 4165606)
RJL 100 / February 2012
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CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm.
Californie Proposition 65 Avertisse-
ment
Les échappements des moteurs diesel et certains de leurs composés sont recon­nus par l’Etat de Californie pour être cancérigènes, provoquer des défauts con­génitaux et d’autres dangers en matière de reproduction.
WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
AVERTISSEMENT
L’émission du moteur de ce matériel contient des produits chimiques que l’Etat de Californie considère être cancérigènes, provoquer des défauts congénitaux et d’autres dangers en matière de reproduction.
California Advertencia
de la Proposicion 65
El estado de California hace saber que los gases de escape de los mo­tores diesel y algunos de sus com­ponentes producen cáncer, defectos de nacimiento y otros daños en el proceso de reproducción humana.
CALIFORNIA
Proposition 65 Warning
Battery posts, terminals, wiring insulation, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
WASH HANDS AFTER HANDLING.
ADVERTENCIA
El estado de California hace saber que los gases de escape de este producto contienen productos quÍmi­cos que producen cáncer, defectos de nacimiento y otros daños en el proceso de reproducción humana.
Page 3
IMPORTANT MESSAGE
Thank you for purchasing this Schiller Grounds Care, Inc. product. You have purchased a world class mowing product, one of the best designed and built anywhere.
This machine comes with an Operation and Safety Manual and a separate Setup, Parts and Maintenance Manual. The useful life and good service you receive from this machine depends to a large extent on how well you read and understand these manuals. Treat your machine properly, lubricate and adjust it as instructed, and it will give you many years of reliable service.
Your safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best protection, study the manuals thoroughly. Learn the proper operation of all controls. Observe all safety precau­tions. Follow all instructions and warnings completely. Do not remove or defeat any safety features. Make sure those who operate this machine are as well informed and careful in its use as you are.
See a Schiller Grounds Care, Inc. dealer for any service or parts needed. Schiller Grounds Care, Inc. service ensures that you continue to receive the best results possible from Schiller Grounds Care, Inc. products. You can trust Schiller Grounds Care, Inc. replacement parts because they are manufactured with the same high precision and quality as the original parts.
Schiller Grounds Care, Inc. designs and builds its equipment to serve many years in a safe and productive man­ner. For longest life, use this machine only as directed in the manuals, keep it in good repair and follow safety warnings and instructions. You'll always be glad you did.
Schiller Grounds Care, Inc.
One Bob Cat Lane
Johnson Creek, WI 53038-0469
TABLE OF CONTENTS PAGE
SAFETY ............................................................................................................................................................4
LABELS .........................................................................................................................................................5-7
GENERAL INSTRUCTIONS .......................................................................................................................8-10
CONTROLS .............................................................................................................................................. 11, 12
MACHINE OPERATION ............................................................................................................................13-15
HEIGHT OF CUT .......................................................................................................................................16-18
BELT REPLACEMENT ................................................................................................................................... 19
ADJUSTMENTS ........................................................................................................................................20-23
SPECIFICATIONS .....................................................................................................................................24-27
2006/42/EC These are the Original instructions veried by Schiller Grounds Care, Inc.
08-2010
Page 4
SAFETY
NOTICE !!!
Unauthorized modications may present extreme safety hazards to operators and bystanders and could also result in product damage.
Schiller Grounds Care, Inc. strongly warns against,
rejects and disclaims any modications, add-on
accessories or product alterations that are not designed, developed, tested and approved by Schiller Grounds Care, Inc. Engineering Department. Any Schiller Grounds Care, Inc. product that is altered,
modied or changed in any manner not specically
authorized after original manufacture–including the addition of “after-market” accessories or component
parts not specically approved by Schiller Grounds
Care, Inc.–will result in the Schiller Grounds Care, Inc. Warranty being voided.
Any and all liability for personal injury and/or property damage caused by any unauthorized
modications, add-on accessories or products not
approved by Schiller Grounds Care, Inc. will be considered the responsibility of the individual(s) or company designing and/or making such changes. Schiller Grounds Care, Inc. will vigorously pursue full indemnification and costs from any party responsible for such unauthorized post-manufacture
modications and/or accessories should personal
injury and/or property damage result.
This symbol means:
ATTENTION! BECOME ALERT!
Your safety and the safety of others is involved.
Signal word denitions:
The signal words below are used to identify levels of hazard seriousness. These words appear in this manual and on the safety labels attached to Schiller Grounds Care, Inc. machines. For your safety and the safety of others, read and follow the information given with these signal words and/or the symbol shown above.
DANGER indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices or property damage.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, MAY result in property damage.
MODEL NUMBER: This number appears on sales literature, technical manuals and price lists.
SERIAL NUMBER: This number appears only on your mower. It contains the model number followed consecutively by the serial number. Use this number when ordering parts or seeking warranty information.
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LABELS
Rotating Blades
- Stay clear of blades when engine is running.
- Stop engine and let blades stop before removing grass collector or unclogging.
Blades Cut
- Amputation Hazard
- Keep hands and feet clear.
- Keep hands away from moving parts
Operation & Safety Manual
- Read and understand Operation & Safety Manual.
- Replace if lost or damaged.
Thrown Objects Hazard
- Keep area clear of people and pets.
- Remove objects blade may strike and throw.
- Stop blades to cross gravel ares.
- Do not operate without chute, mulcher or entire grass collector in place.
Rotating Parts
- Cut/Crush /Entanglement hazard.
- Keep hands away from moving parts.
- Stop engine before servicing.
- Do not operate with cover removed.
Blade Bolt Installation
- Conical washer must be positioned as shown.
- See Operation & Safety manual for blade changing instructions.
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LABELS
Hydraulic Fluid
- Fill to bottom of ller neck.
- See Operation &
Safety manual for uid specications.
Fuel Valve
- Turn clockwise to close (0).
- Turn counterclockwise to open (I).
- Close before transporting to
prevent ooding.
High Pressure Fluid
- Leaks can penetrate skin.
- Seek immediate attention for oil penetration injury.
- See Operation & Safety manual for
procedures to nd
leaks and to service hydraulic system.
Tire Ination
- Inate tires to 0.97 kg/cm2
[14lb/in2]
2000650 Batteries Produce Explosive Gases
- Keep sparks and ame away.
- Disconnect negative terminal rst.
- Reconnect negative terminal last.
Parking Brake
- Pull lever back to engage.
- Push lever forward to disengage.
Speed Control
- Use adjustment knob to set maximum forward speed.
- The further the stop bar is pushed forward, the faster the maximum forward speed.
- Speed can be changed while
Page 7
LABELS
Tire Ination
- Inate tires to
1 kg/cm2 [14psi]
Operation & Safety Manual
- Read and under­stand Operation & Safety Manual.
- Replace if lost or damaged.
Service /Maintenance
- Stop engine.
- Remove key and disconnect spark plug wire.
- Consult Operation & Safety manual for
procedures.
Slope Hazard
- Do not use on wet or slippery slopes.
- Mow across slopes.
Thrown Objects
- Keep bystanders a safe distance away.
- Remove objects on ground blade may strike
- Stop blades before crossing gravel.
Refueling (Flammable Liquids)
- Do not smoke.
- Stop engine.
- Do not spill fuel.
- Do not overll.
(Allow 25mm for fuel expansion)
4120256
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GENERAL INSTRUCTIONS
Before using machine for the rst time, check engine and hydraulic uid levels and lubricate all points.
TRAINING
a) Read the operator’s manual carefully. All rotary grass
cutters are potentially dangerous. No person should operate the machine unless they are familiar with the controls and the proper use of the machine.
b) Never allow children or people unfamiliar with these
instructions to use the mower. Local regulations may restrict the age of the operator.
c) Keep the area of operation clear of all persons,
particularly small children, and pets.
d) Keep in mind that the operator or user is responsible
for accidents or hazards occurring to other people or their property.
PREPARATION
a) Do not operate the equipment when barefoot or wearing
open sandals. Always wear substantial footwear and
long trousers. b) Wear hearing appropriate protection. c) Thoroughly inspect the area where the equipment is to
be used and remove all rocks, toys, wire or other debris
which may be picked up or thrown by the machine.
d) Petrol (gasoline) is highly ammable. Store petrol (gasoline) only in a container specically
designed for gasoline storage in a cool, dry place away
from sparks and open ame.
When refueling or checking fuel level: Stop engine. Allow to cool. Refuel outdoors only. Do not smoke. Use a funnel. Do not overll. Clean up spills and
move machine away from spills before starting.
Replace caps tightly on fuel containers & tanks
securely.
e) Replace faulty mufers.
f) Before using, always visually inspect to see that the
blades, blade bolts and cutter assembly are not worn
or damaged. Replace worn or damaged blades and
bolts. g) On multi-bladed machines, take care as rotating one
blade can cause other blades to rotate. h) Disengage the self-propelled mechanism or drive
clutch on units so equipped before starting the engine
(motor). i) Never attempt to make adjustments while the engine
(motor) is running.
j) Never operate the equipment in wet grass. Always be
sure of your footing. Keep a rm hold on the handle
and walk, never run.
OPERATION
a) Do not operate the engine in a conned space where
dangerous carbon monoxide fumes can collect.
b) Mow only in daylight or in good articial light.
c) Always be sure of your footing on slopes. d) Walk, never run. e) With walk behind machines, mow across the slopes,
not up and down.
f) Exercise extreme caution when changing direction on
slopes. g) Do not mow excessively steep slopes. h) Use extreme caution when reversing or pulling the
mower towards you. Be sure the area behind is
clear. i) Stop the blades if the mower has to be tilted for
transportation, when crossing surfaces other than
grass and when transporting the mower to and from
the area to be mowed. j) Never operate the mower without proper guards,
plates, grass catcher or other safety protective devices
in place. k) Do not change the engine governor settings or
overspeed the engine. l) Disengage all blades and drive clutches before starting
the engine. m) Start the engine or switch on the motor carefully
according to instructions and with feet well away from
the blades. n) Do not start the engine when standing in front of the
discharge chute. o) Do not put hands or feet near or under rotating parts.
Keep clear of the discharge opening at all times. p) Never pick up or carry a mower while the engine is
running.
Page 9
q) Stop the engine, wait for the blades to come to a
complete stop, and disconnect the spark plug wire:
before clearing blockages or unclogging chute.  before checking, cleaning or working on the mower.  after striking a foreign object. Inspect the mower for
damage and have repairs made before restarting and operating the mower.
if mower starts to vibrate abnormally, shut off machine
immeadiately. Vibration is generally a warning of trouble. Inspect the mower for damage and have repairs made as needed before restarting.
r) Stop the engine (motor):
whenever you leave the mower. before refuelling.
s) Shut the engine (motor) off and wait until the blades
come to a complete stop before removing the grass catcher or unclogging chute.
t) Reduce the throttle setting during engine (motor)
shut down and, if the engine is provided with a shut-off valve, turn the fuel off at the conclusion of
mowing. u) Go slow when using a trailing seat. v) Keep washout ports and other mower-housing
service openings closed when mowing. x) Do not engage PTO at full throttle. Throttle midway
between idle and highest possible engine speed. y) Do not start the cutting blades until you are ready
to start mowing. z) Do not carry passengers.
aa) Do not operate where ying debris may injure people
or damage property. Keep people and pets at a safe
distance. ab) Do not use if there are any doubts about safety. ac) Keep labels, guards and shields in place. Replace
operators manual if lost or damaged. ad) Obey safety instructions. Failure to do so may cause
injury to yourself or others. ae) Do not defeat interlocks. Check operation daily. af) Do not allow children, unskilled or untrained persons
to operate machine.
ag) Do not operate machine while under the inuence
of drugs, alcohol, and any other condition of
impairment. ah) Check blade clutch operation. Adjust or have any
problems repaired.
GENERAL INSTRUCTIONS
OPERATING ON SLOPES
USE EXTRA CARE WHEN WORKING ON SLOPES.
BEFORE OPERATING ON SLOPES, EVALUATE THE RISKS INVOLVED.
With walk behind machines, mow across slopes, not up
and down. With ride-on machines, mow up and down slopes, not across, except for zero turn machines. Zero turn machines should mow across slopes.
Be alert to dips and rises which change the general
slope. Watch for holes, rocks and roots in the terrain and other hidden hazards. Keep away from drop-offs. Avoid ground conditions which will cause the machine to slide.
If the operator is uncomfortable or unsure of the
machines stability, operation on these slopes should cease immediately.
The ultimate responsibility for safe operation on slopes,
rests with the operator.
Use lower speeds and exercise extreme caution on
slopes and especially in sharp turns to prevent tipping and loss of control. Use extra caution when changing direction on slopes.
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GENERAL INSTRUCTIONS
LEAVING THE DRIVING POSITION
Park the machine on level ground. Before leaving the driving position, stop the engine, make sure all moving parts are stationary and that the traction control levers are in the neutral position. Apply parking brake.
MAINTENANCE AND ADJUSTMENTS
Disconnect spark plug wire(s) before doing any
maintenance.
Particular care must be taken when adjusting the
carburetor while the engine is running. Keep hands and feet clear. Shut off PTO.
When working underneath lifted parts or machines,
make sure adequate support is provided.
Do not dismantle the machine without releasing or
restraining forces which can cause parts to move suddenly.
 Keep all nuts, bolts and screws tight to be sure the
equipment is in safe working condition.
Check the grass catcher frequently for wear and
deterioration.
Replace parts if worn, damaged, or faulty. For best
results, always replace with parts recommended by the manufacturer.
Guards should only be removed by a qualied
technician for maintenance or service. Replace guards when work is complete.
STORAGE
Never store the equipment with gasoline in the tank
inside a building where fumes may reach an open
ame or spark.
Allow the engine to cool before storing in any
enclosure.
To reduce the re hazard, keep the engine, mufer,
battery compartment and gasoline storage area free of grass, leaves or excessive grease.
If the fuel tank has to be drained, this should be done
outdoors.
Use only replacement parts supplied by the original
manufacturer.
FUEL
Petrol (gasoline) and diesel
fuels are ammable; gasoline
vapors are explosive. Use extra care when handling.
Store only in containers spe-
cically designed for fuel.
When refueling or checking fuel level:
- Stop the engine and allow to cool;
- Do not smoke;
- Refuel outdoors only;
- Use a funnel;
- Do not overll;
- If fuel is spilled, do not attempt to start the engine until the spill is cleaned up and vapors have cleared.
Sparks from static electricity can start res or cause
explosions. Flowing fuel can generate static electricity. To prevent static electricity sparks:
Do not ll containers in a vehicle or on a truck or
trailer bed with a plastic liner. Fill containers on the ground away from the vehicle.
When practical, remove gas powered equipment
from the truck or trailer and refuel it on the ground. If equipment must be refueled on the truck or trailer, refuel from a portable container rather than a dis­penser nozzle.
Keep the dispenser nozzle in contact with the rim
of the fuel tank or container opening until fueling is complete. Do not use a nozzle lock-open device
Replace caps on fuel cans and tanks securely.
WARNING
WARNING
BLADES
Mower blades are sharp and
can cut. Use extra caution when handling. Remove ob­structions with care. Wrap the blade(s) or wear gloves.
Be aware that rotating one blade on multiblade
mowers can cause other blades to rotate.
Only replace blades. Never straighten or weld them. – Keep other persons away from blades.
Page 11
CONTROLS
PTO SWITCH (B)
- DO NOT START CUTTING BLADES UNTIL
READY TO START MOWING.
- DO NOT ENGAGE PTO AT FULL THROTTLE.
SET ENGINE SPEED MIDWAY BETWEEN HIGH IDLE AND LOW IDLE FOR ENGAGEMENT.
- Disengage drive to cutting blades whenever you
stop or leave the operators position.
- Shut off engine and remove spark plug wire be­fore making adjustments or unplugging mower.
- The drive to the cutters is engaged when the PTO switch is pulled up toward the operator (ON) and disengaged by pushing the PTO switch back down (OFF).
CONTROL LEVERS (A)
The control levers must be in the neutral position and the blades must be off for the engine to start. The control levers must be held in for PTO operation. If the PTO switch is on, and the control levers are released, the engine will kill.
The neutral detents in the control panel provide a neutral position when there is no operator input. To release: pull the control levers inward enough to clear the detents.
The control levers have six functions:
1. To provide a neutral position to stop the machine or to start the engine.
2. To engage the drive to wheels: gradually move the control levers to the speed set by the speed control and throttle.
3. To stop: release the levers.
4. To steer the unit: to steer the machine to the left,
reduce the drive to the L.H. wheel by pulling back on the L.H. control lever. To steer to the right, reduce the drive to the R.H. wheel by pulling back on the R.H. control lever. Pulling a control lever
back past neutral will cause that wheel to back up.
5. To back up: pull the levers back equally past neutral. This may be done any time the engine is running, allowing instant forward/ reverse operation and zero turning with one wheel driving forward and one wheel driving backward. Releasing the control lever from reverse automatically returns the machine to neutral.
6. To sense operator presence.
PARKING BRAKE (C)
Pull lever back to engage parking brake. Push lever forward to disengage parking brake.
THROTTLE CONTROL (D)
By moving the throttle lever forward towards the engine, the engine speed is increased until the maximum governed rpm is obtained. By moving the throttle lever fully back, the engine will Idle down. An integrated choke is located after high idle.
SPEED ADJUSTMENT KNOB (E)
The speed adjustment knob on the side of the control panel sets the maximum forward speed. The further the stop bar (F) is moved forward, the faster the maximum forward speed. Speed changes can be made on the go.
KEYSWITCH (H)
Recoil models: Turn to right to allow engine to be started. Turn key to left to stop engine.
Electric start models: Turn key to right and hold until machine starts. When machine starts, let go of key and it will return to run position. Turn key to left to stop engine.
REVERSE ASSIST BRACKET (J)
Used to steady hands while backing up.
Page 12
CONTROLS
TRACKING ADJUSTMENT TURNBUCKLE (L)
The tracking adjustment turnbuckle provides tracking control to correct for any hydraulic circuit or linkage differences from one side to the other.
To correct tracking:
1. Loosen wingnut X.
2. Rotate the tracking adjustment turnbuckle Y to the right to make the machine track to the right.
3. Rotate the tracking adjustment turnbuckle Y. to the left to make the machine track to the left.
4 Tighten wingnut X.
Page 13
MACHINE OPERATION
BEFORE STARTING THE ENGINE:
Disengage cutterdeck drive.
Traction levers are positively locked in neutral.
Parking brake is on and speed selector is in neutral.
1. Check the engine oil level and add if necessary. Open the fuel valve under the fuel tank. Set the traction
levers in the neutral position and the PTO Switch to the off position. Shift the speed selector to neutral.
2. For cold starts, set the throttle lever to the full forward position to choke angine.
NOTE: For engines with combination choke/throttle controls, move throttle lever all the way forward to
choke position.
3. Turn the key to operate electric starter to start the engine.
4. As soon as the engine starts, gradually back the choke off from the choke position until the engine will
run with no choke at all.
OPERATING THE MACHINE
Practice at slow engine and speed selector speeds with the blade control disengaged until completely
familiar with the controls.
For normal cutting the throttle should be set at the full open position. By using the speed control lever
to speed up or slow down the machine during use, maximum control and cutting efciency can be
maintained.
Using the machine at less than full throttle in heavy conditions will cause the engine to labor and result in
excessive wear.
For maneuvering where the speed control lever does not give the required speed, partial throttle may be
used.
Steering is controlled by the operation of the traction control levers. To steer the machine to the left,
reduce the drive to the L.H. wheel by pulling up the L.H. traction control lever. To steer to the right, reduce the drive to the R.H. wheel by pulling up the R.H. traction control lever. Pulling a traction control lever up past neutral will cause that wheel to back up.
To change speeds, depress the operator present controls then move speed control levers to desired
speed.
FUEL TANK
PETROL (GASOLINE) IS HIGHLY FLAMMABLE!
Fill fuel tank with good quality, clean, regular unleaded petrol (gasoline).  Do not use hi-test fuel.  Do not smoke.  Do not spill fuel.  Fill outdoors.  Do not overll. Fill to 25 mm below bottom of ller neck to allow room for expansion.  USE A FUNNEL TO FILL FUEL TANK TO AVOID SPILLING.
Page 14
MACHINE OPERATION
DRIVING THE MACHINE IN TRANSPORT
1. With the PTO switch disengaged, and the operator present controls depressed, move the speed selector lever to give the required forward speed.
2. Release the traction lever locks and gradually engage both traction control levers together.
NOTE: Engaging only one traction lever will cause the machine to turn to one side. Squeezing one traction lever past neutral will cause the machine to back up to one side.
CUTTING WITH THE MACHINE
1. Make sure the discharge chute is in position or a grass collector is correctly tted before starting to cut.
2. Depress the operator present controls.
3. Turn blades on with the PTO switch.
4. Do not start blades at full throttle. Use engine speed midway between high idle and low idle.
5. Move the speed selector lever to give the required cutting speed. Release the traction locks and gradually engage both traction control levers together.
6. Operate so that clippings are discharged onto the area that has been cut. This will result in a more even distribution of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will be discharged away from
shrubs, fences, driveways, etc. After two or three rounds, mow in the opposite direction, left hand turns,
until nished.
If grass is extremely tall, it should be mowed twice, the rst cut relatively high, the second cut to the de-
sired height.
Use the left side of the mower for trimming on side discharge decks.
TO STOP THE MACHINE
1. Pull traction levers up to neutral.
2. Engage the traction lever locks in neutral position.
3. Disengage the cutterdeck with PTO switch.
4. Move speed control to neutral.
5. Close the throttle to slow the engine, turn engine off with the keyswitch.
NOTE: When the machine is transported by truck or trailer or left to stand unused, the fuel valve (under the
fuel tank) should be turned off. This avoids the possibility of ooding should any dirt get under the carburetor oat needle. Leaving the fuel valve open can allow severe ooding which may ruin the engine by diluting the
oil.
PREVENT INJURY OR PROPERTY DAMAGE FROM THROWN OBJECTS
OR FROM CONTACT WITH THE BLADE
Keep body parts away from blades.
Stop engine and let blades stop before removing grass collector or unclogging.
Keep area clear of people and pets.
Remove objects blade may strike and throw.
Stop blades to cross gravel areas.
Do not operate without chute, mulcher or entire grass collector in place.
Page 15
PUSHING THE MACHINE WITH THE ENGINE STOPPED:
Open dump valve V on each pump by turning counter clockwise two revolutions. Move the machine and close dump valve V by turning clockwise until valve
is rmly seated.
MACHINE OPERATION
Page 16
HEIGHT OF CUT
Make all adjustments with the engine shut off, spark plug wire disconnected and mower drive disengaged.
FIXED CUTTERDECK HEIGHT OF CUT
The cutting height is determined by the position of the blades in relation to the wheels. Variation to this height may be made at THREE points. (See Height of Cut Chart on Page 13 or Height of Cut decal lo­cated under belt cover to set desired cutting height.)
THE CASTER WHEELS
1. Remove the quick pin P from the top of the
caster wheel pivot spindle.
2. Place required spacers above or below
wheel support bracket and replace the quick pin P.
CUTTERDECK BLADE SPINDLES
NOTE: See MAINTENANCE section of the Setup,
Parts & Maintenance manual for blade removal and replacement procedures.
1. Remove belt cover.
2. Remove nut N from the top of the cutter spindle bolt.
3. Withdraw the cutterdeck spindle bolt (from bottom) complete with washer, blade and
spacers
4. Place the required number of spacers (no more than 2) on the cutterdeck spindle bolt below the cutterdeck, between blade and spindle shaft.
5. Fit any excess spacers on the cutterdeck spindle bolt above the deck, between the conical washer and the nut. Replace nut and tighten to 95 Nm.
Page 17
SETTING CUTTERDECK HEIGHT CUTTERDECK POSITION
.
1. Support rear of power unit.
2. Place blocks under both outside edges of cutter-
deck at B. See Block chart below.
3. Remove (2) upper deck mounting bolts C.
4. Loosen (2) lower deck mounting bolts D several
turns. Loosen enough to allow easy movement of the rear of cutterdeck. Allow deck to set down on blocks or if deck is being raised, allow the
front casters to sit on the oor.
5. Reinstall upper deck mounting bolts C according
to the chart for the cut height desired.
HEIGHT OF CUT
6. Tighten all bolts and reinstall belt cover.
7. Remove rear support and blocks under the deck.
8. Your side discharge mower will give you the best
cut if the very tip of the front blade is 1/8" to 1/4" lower then the rear of the rear blade
CUTTING HEIGHT HOLE POSITION ON EN-
GINE DECK*
1.375" - 1.625"
(34.9mm-41.3mm)
1.875"-2.375"
(47.6mm-60.3mm)
2.625"-3.125"
(66.7mm-79.4mm)
3.375"-3.875"
(85.7mm-98.4mm)
4.125"-4.625"
(104.8mm-117.5mm)
*Position 1 is the highest hole on the engine deck.
BLOCK HEIGHT AT REAR
OF DECK (B)
5 1.25" (31.7mm)
4 2.00" (50.8mm)
3 2.75" (69.8mm)
2 3.50" (88.9mm)
1 4.25" (107.9mm)
Page 18
HEIGHT OF CUT
NOTE: Make all adjustments with the engine shut off, spark plug wire disconnected and mower drive disengaged.
Speed Control Bar
The speed control bar F is held by friction pads. If the setting will not hold, tighten knob E to increase friction on speed control bar F.
PARKING BRAKE - Apply parking brakes and open the bypass valves on the hydraulic pumps. Try to push the machine forward. If wheels rotate, adjust brakes as follows.
TO ADJUST:
1. Remove the hairpin cotter A from the brake rod at the brake lever C as shown.
2. Slide the brake rod out of the brake lever and turn the rod in or out of the brake swivel B as needed.
NOTE: The brake should initially be adjusted so
that the brake rod extends through swivel B 1-1/4" as shown. If more brake pressure is required adjust as necessary.
3. Reassemble brake rod to the brake lever using hairpin A removed in Step 1.
4. Apply parking brakes and try to push the machine forward. If wheels rotate, readjust brakes.
5. Close bypass valves on the hydraulic pumps.
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PTO BELT
1. Rotate idler arm using a 3/8" (9mm) ratchet or breaker bar and remove belt.
CUTTERDECK BELT
BELT REPLACEMENT
1. Remove PTO belt.
2. Rotate idler arm using a 3/8" (9mm) ratchet or breaker bar and remove belt.
3. Replace in the reverse order.
PUMP-DRIVE BELT
1. Remove PTO belt from the engine clutch.
2. Disconnect the clutch wire harness.
3. Unbolt clutch bracket from clutch and rotate the clutch to allow enough clearance to remove the clutch bracket.
4. Rotate idler arm using a 3/8" (9mm) ratchet or breaker bar inserted into the square hole in the idler arm.
5. Remove pump drive belt.
6. Replace by following steps in reverse order.
View under engine deck
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ADJUSTMENTS
TRACKING WIDTH ADJUSTMENT
The tracking width originally set from the factory can be increased an additional 83 mm overall by performing the following steps.
1. Loosen wheel lug nuts on both drive tires.
2. Raise rear of unit so that drive tires are off the ground. Support the unit with jack stands.
3. Remove wheel lug nuts and wheels. Reattach wheels with the tires rotated so the wheel offset is the opposite of when they were previously installed.
4. Lower machine off of the jack stands and torque wheel lug nuts to 115 Nm.
TIRE PRESSURE ADJUSTMENT
Tire pressures should be maintained at 14 psi (1.0 kg/cm²).
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ADJUSTMENTS
TRACTION DRIVE HYDROSTAT ADJUSTMENTS: The following adjustments must be done in order.
STEP 1 - Set Neutral
Neutral is set at the factory. If it should require adjustment, raise the wheels off the ground by setting the machine on jackstands or blocks. Disconnect the control rod A at each pump end. Loosen bolt S securing the neutral plate eccentric shaft just enough to turn the shaft. Start the engine and run at low speed. Turn eccentric shaft T to raise or lower the point at which the follower bearing is held in the center of the “V” until the wheels stop turning. Tighten the eccentric shaft bolt. Increase the throttle setting and check the adjustment. Readjust if necessary. Shut the engine off before proceeding to step 2.
STEP 2 - Adjust Control Rods
First adjust neutral, as outlined in Step 1. Set control levers to neutral. Adjust swivels B on lower ends of control rods A so they just go into the holes on the pump arm control plates.
After adjusting swivel B on left side, tighten jam nut C.
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ADJUSTMENTS
CONTROL LEVERS
The control levers are controlled by spring tension, and require no adjustment.
HANDLE BAR HEIGHT ADJUSTMENT
To adjust handle bar height: Remove swivel B at each pump control arm and the parking brake rod. Remove bolts G and loosen bolts E on each side of handlebars. Raise or lower as required. Reposition upper handle and reinsert bolts at location G into appropriate hole in lower handle and tighten. Readjust control rods and swivels and reinstall. Readjust parking brake and rod.
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SPECIFICATIONS
POWER UNITS
CONTROLS:
Throttle, PTO switch, speed selector knob, key switch, operator present,control levers (1 per wheel), parking brake.
GROUND SPEED:
0-5.2 mph Forward 0-1.7 mph Reverse
DRIVE TIRES: 16 x 7.50 Turf Saver
BRAKES: Hydrostat provides dynamic braking Parking brake: Mechanical on tire surface
TRANSMISSION DRIVE SYSTEM: Belt from engine to hydrostat input shafts, hydrostatic drive to wheels.
TURNING RADIUS: 0"
CUTTERDECKS
CONSTRUCTION:
7 gauge steel deck welded single unit, bafed for high velocity air ow, large discharge opening with chute guard deector.
SPINDLES: 1" spindle shaft on maintenance free sealed ball bearings in precision machined housing.
CASTERS: 9 x 3.50-4 solid foam.
HEIGHT OF CUT:
adjustable from 1-3/8" to 4-5/8" (3.5-11.7 cm)
BLADE DRIVE: industrial B section heavy duty v-belt drive (not twisted) from crankshaft to cutterdeck with 5" steel idlers on sealed ball bear­ings. pto switch on control panel controls engage­ment of blades..
HYDRAULIC RESERVOIR CAPACITY:
1.2 Gallons (4.5l)
POWER STEERING:
Independently controlled drive wheels.
WEIGHT:
933308......602 LBS (273KG)
933309......592 LBS (269KG)
ENGINE:
Kawasaki FH480V V-Twin
STARTER:
On/Off Switch
GOVERNOR:
2850 RPM, No Load
BLADE MATERIAL: 1566 alloy steel, austempered and heat treated.
CUTTING WIDTH: 36" (91.4cm)
ACCESSORIES AVAILABLE
METAL EASY DUMP GRASSCATCHER ECO-PLATE
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SPECIFICATIONS
Page 25
SPECIFICATIONS
Page 26
EC DECLARATION OF CONFORMITY
The Undersigned Manufacturer: Schiller Grounds Care, Inc. One Bob-Cat Lane Johnson Creek, WI 53038
Authorized Representative: Earlsmere Limited Unit 18 Valley Road Station Road Industrial Estate Wombwell, Barnsley, South Yorkshire, S73 OBS UK
Notied Body:
AV Technology Ltd AVTECH House, Arkle Avenue Stanley Green Trading Estate Handforth, Cheshire, SK9 3RWUK
Declare that the machine described below:
Make & Type: ..................................................BobCat, Hydro Midsize,Zero Turn, Self Propelled
Category: ........................................................ Lawnmower, Walkbehind, Rear Discharge
Series: ............................................................933308
Engine: ...........................................................Kawasaki, FH480V-AS00
Speed: ............................................................ 2850 R.P.M
Net Installed Power ........................................11.9 KW (16HP)
Operation Width: ............................................914mm (36”)
Declare that the machine described below:
Make & Type: ..................................................BobCat, Hydro Midsize,Zero Turn, Self Propelled
Category: ........................................................ Lawnmower, Walkbehind, Side Discharge
Series: ............................................................933309
Engine: ...........................................................Kawasaki, FH480V-AS00
Speed: ............................................................ 2850 R.P.M
Net Installed Power ........................................11.9 KW (16HP)
Operation Width: ............................................914mm (36”)
Chuck Clark Director of Operations Date: 24th August, 2010
Jim White Managing Director Date: 24th August, 2010
4165724 REV A
Complies with the provisions of the following European Directives and Amendments and the Regulations transposing it into national law:
Machinery Directive ........................................ ..........................2006/42/EC
EMC Directive ..........................................................................2004/108/EC
Noise in the Environment Directive ..........................................2000/14/EC - Annex VI Procedure 2
Vibration Directive ....................................................................2002/44EC
Non Road Emissions ...................................... ..........................2002/88/EC
Pedestrian Controlled lawnmowers ................ ..........................EN836
Sound: Sound levels were determined in accordance with Directive 2000/14/EC and standards EN13684 and ISO 11094.
Measured Sound power level: ............ Model 933308 & 933309…… 100 dB
Guaranteed Sound power level: ......... Model 933308 & 933309……..100 dB
Sound Pressure: ....Model 933308 & 933309……….85 dB
Vibration: Hand/arm vibration was measured at the right and left operator handles per ISO 5349-1-2001 and ISO 5349-2-2001. Vibration is given as the vector sum of acceleration in the x, y and z axes. Only the highest of the left and right readings is given. Guaranteed Vibration level …………3.77 m/s2
Intended Use and Limits: this machine is for use cutting grass on normally maintained grass covered areas as a walk-behind lawnmower. Loss of control may result on steep slopes. Before operating on a slope, evaluate the risks involved.
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Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, England, I P3 9T T English Company Registration No. 1070731 www.ransomesjacobsen.com
®
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