Model TR-936 / TR-966
Frequency Range 26.965 ~ 27.405MHz.
Emission Modes TR-936 : AM.
Frequency Control Phase Lock Loop (PLL) synthesizer.
Frequency Tolerance
Frequency Stability
Operating Temperature Range
Microphone Plug-in dynamic; with push-to-talk switch and coiled
Input Voltage
Current Drain : Transmit (AM full mod.) <3.5A.
Current Drain : Receiver (Squelched) <0.5A.
(Max. audio output) <1.0A.
Antenna Connector UHF, SO239.
Dimensions 7 7/8”(W) x 9 1/4” (D) x 2 3/8”(H).
Weight 5 lbs.
1.1 TRANSMITTER
RF Power Output AM : 4W ; SSB : 12W PEP (TR-966).
RF Transmit Modes AM/SSB (TR-966).
Modulation High and low level Class B, Amplitude Modulation:
Spurious Emissions -55 dB.
Carrier Suppression -55 dB.
Audio Frequency Response 300 to 3000 Hz.
Antenna Impedance 50 Ohms.
Output Indicators Meter shows relative RF output power. Transmit LED
1.2 RECEIVER
Sensitivity For 10dB S/N
Sensitivity For 10dB S/N (SSB)
IF Frequency AM : 10.695 MHz 1st IF, 455 KHz 2nd IF.
Image Rejection Ratio > -65 dB.
Adjacent Channel Selectivity > -55 dB.
RF Gain Control 45 dB adjustable for optimum signal reception.
Automatic Gain Control (AGC) Figure Of Merit 100 mV for 10 dB Change in Audio Output.
Squelch
Noise Blanker RF type.
Audio Output Power 2W @ 10% THD.
Audio Frequency Response AM and SSB : 300 to 3000 Hz.
Built-in Speaker 8 Ohms, 4 Watts.
External Speaker (Not Supplied) 8 Ohms; 4 Watts.
(SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE)
TR-936
TR-966
TR-966 : AM/SSB.
± 0.005 %
± 0.001 %
-30°C to +50°C
cord.
13.8V DC nominal ±15%.
AM and SSB (TR-966).
glows red when transmitter is in operation.
< 1.0 µV.
< 0.5 µV.
Adjustable; threshold less than 0.5 µV.
CHAPTER 2
OPERATION
- 2 -
Figure 2-1 Front Panel
2.0 INTRODUCTION
This section explains the basic operating procedures for the TEXAS RANGER TR-936 / TR-966
mobile transceiver.
2.1 CONTROL AND CONNECTIONS
2.1.1 FRONT PANEL
Refer to the above Figure 2-1 for the location of the following controls.
1. MIC GAIN/ANF CONTROL
Adjust the microphone gain in the transmit and PA modes. This controls the gain to the extent that full
talk power is available several inches away from the microphone. In the Public Address (PA) mode, the
control functions as the volume control. Pull this switch to activate the ANF (Advanced Noise Filter)
filter circuit. This feature improves the signal to noise ratio of the receiver’s audio when receiving a
marginal signal.
2. ON/OFF VOLUME CONTROL
Turn clockwise to apply power to the radio and to set the desired listening level.
3. SQUELCH CONTROL
This switch is used to eliminate background noise being heard through the receiver which can be
disturbing when no signal is being received. To use this feature of your radio, gently turn the switch
- 3 -
fully counterclockwise, and then turn clockwise until the background noise is just eliminated. Further
clockwise rotation will increase the threshold level and only strong signals will be heard.
4. RF GAIN CONTROL
This control is used to reduce the gain of the RF amplifier under strong signal conditions.
5. SWR CAL CONTROL
This SWR CAL control allows the user to calibrate the SWR meter.
6. S-RF/CAL/SWR SWITCH
In the S-RF position, the meter will indicate the strength of the signal being received, as well as the
relative RF output of transmission. When calibrating the SWR meter, you need to put this switch in the
CAL position. To use the meter to measure the standing wave ratio, turn the switch to the SWR
position.
7. DIMMER CONTROL (TR-936)
This knob controls the level of brightness for the meter lamp and channel display.
MODE CONTROL (TR-966)
This control allows you to select one of the following operating modes: PA/LSB/AM/USB. In the
CB position, the PA function is disabled and the unit will transmit and receive on the speaker that is
connected. In the PA position, the transceiver acts as a public address amplifier. Before operating in
the PA mode, you must first connect an external PA speaker to the PA. SP. Jack on the rear panel.
8. TONE CONTROL (TR-936)
This control changes the tone quality in receive only. In clockwise rotation, treble is increased and
in counter clockwise rotation, bass is increased.
CLARIFIER CONTROL (TR-966)
Allows tuning of the receive frequency above or below the channel frequency by up to 1.5 KHz.
Although this control is intended primarily to tune in SSB signals, it may be used to optimize AM
signals.
9. CHANNEL SELECTOR
This control is used to select a desired transmit and receive channel.
10. FRONT PANEL METER
The Front Panel Meter allows the user to monitor signal strength, RF output power and SWR level.
11. NB/ANL/OFF SWITCH
This is a three position switch. Move the switch all the way up to active the Noise Blanker (NB) and
Automatic Noise Limiter (ANL). The Noise Blanker is very effective in eliminating repetitive impulse
noise such as ignition interference. When the switch is moved to the middle position, only the
Automatic Noise Limiter (ANL) is engaged. Move the switch to the bottom position to turn off the
ANL and NB.
12. PA/CB SWITCH (TR-936)
Select the mode of operation. In the PA position, the radio acts as public address amplifier. Your
voice will come out of the speaker that is plugged into PA. SP. jack on the rear panel. The radio
- 4 -
does not operate when you are in the PA mode. In the CB position, the PA function is disabled and
the radio will transmit and receive on the speaker that is connected.
CH19/OFF (TR-966)
The Channel 19 switch is used for instant access to Channel 19, which is often used by truckers for
transmission of traffic and weather conditions.
13. R.B./OFF SWITCH (TR-936)
In the Roger Beep position, the radio transmits an audio tone at the end of your transmission to
indicate that transmission has ended. As a courtesy to others, use the Roger Beep only when
necessary.
TONE SWITCH HI/LO (TR-966)
This switch changes tone quality in receives only. In LO position, bass is increased and HI position,
treble is increased.
14. CH19/OFF SWITCH (TR-936)
The Channel 19 switch is used for instant access to Channel 19, which is often used by truckers for
transmission of traffic and weather conditions.
BRIGHT/ DIM SWITCH (TR-966)
This switch controls the level of brightness for the meter lamp and channel display LED.
15. TX/RX LED
The red LED indicates the unit is in the transmit mode. The green LED indicates the unit is in the
receive mode.
2.1.2 REAR PANEL
Figure 2-2 represents the location of the following connections:
This jack accepts 50 ohms coaxial cable with a PL-259 type plug.
2. POWER
This accepts a 13.8V DC power cable with built-in fuse. The power cord provided with the radio has a
black and red wire. The black goes to negative and the red goes to positive.
3. FREQUENCY COUNTER CONNECTOR
This F.C connector is used for the FC-390 external frequency counter which indicates the frequency of
the selected channel.
4. PA. SP.
This jack is for PA operation. Before operating, you must first connect a PA speaker (8 ohms, 4W) to
this jack.
5. EXT. SP.
This jack accepts a 4 to 8 ohms, 4 watt external speaker. When the external speaker is connected to this
jack, the built-in speaker will be disabled.
2.1.3 FREQUENCY CHART
- 6 -
CHANNEL CHANNEL FREQUENCY
(MHz)
1 26.965 21 27.215
2 26.975 22 27.225
3 26.985 23 27.255
4 27.005 24 27.235
5 27.015 25 27.245
6 27.025 26 27.265
7 27.035 27 27.275
8 27.055 28 27.285
9 27.065 29 27.295
10 27.075 30 27.305
11 27.085 31 27.315
12 27.105 32 27.325
CHANNEL CHANNEL FREQUENCY
(MHz)
13 27.115 33 27.335
14 27.125 34 27.345
15 27.135 35 27.355
16 27.155 36 27.365
17 27.165 37 27.375
18 27.175 38 27.385
19 27.185 39 27.395
20 27.205 40 27.405
2.2 MICROPHONE
- 7 -
The receiver and transmitter are controlled by the push-to-talk switch on the microphone. Press the
switch and the transmitter is activated, release the switch to receive. When transmitting, hold the
microphone two inches from your mouth and speak clearly in a normal voice. The radio comes
complete with a low impedance (500 ohm) dynamic microphone.
2.3 OPERATION
2.3.1 PROCEDURE TO RECEIVE
1. Be sure that power source, microphone and antenna are connected to the proper connectors before
going to the next step.
2. Turn VOL knob clockwise to apply power to the radio.
3. Set the VOL to a comfortable listening level.
4. Set the MODE switch to the desired mode.
5. Listen to the background noise from the speaker. Turn the SQ (SQUELCH) knob slowly clockwise
until the noise just disappears. The SQ is now properly adjusted. The receiver will remain quiet until
a signal is actually received. Do not advance the control too far or some of weaker signals will not
be heard.
6. Set the CHANNEL selector switch to the desired channel.
7. Set the RF GAIN control fully clockwise for maximum RF gain.
8. Adjust the CLARIFIER control to clarify the SSB signals or to optimize AM signals. (TR-966
only)
2.3.2 PROCEDURE TO TRANSMIT
1. Select the desired channel of transmission
2. Set the MIC GAIN control fully clockwise.
3. If the channel is clear, depress the push-to-talk switch on the microphone and speak in a normal
voice.
2.4 ALTERNATE MICROPHONES AND INSTALLATION
- 8 -
For best results, the user should select a low impedance dynamic type microphone or a transistorized
microphone. Transistorized type microphones have a low output impedance characteristic. The
microphones must be provided with a four-lead cable. The audio conductor and its shielded lead
comprise two of the leads. The third lead is for transmit control and the fourth is for receiving control.
The microphone should provide the functions shown in schematic below (Figure 2-3).
4 WIRE MIC CABLE
Pin Number Mic Cable Lead
1 Audio Shield
2 Audio Lead
3 Transmit Control
4 Receive Control
TR-936
Figure 2-3 Your Transceiver Microphone Schematic
CHAPTER 3
CIRCUIT
- 9 -
TR-966 DESCRIPTION
3.0 INTRODUCTION
This section explains the technical theory of operation for the Texas Ranger TR-936 / TR-966 mobile
transceiver.
3.1 PLL CIRCUIT
The Phase Lock Loop (PLL) circuit is responsible for developing the receiver’s first local oscillator
signal and the transmitter’s exciter signal. The PLL circuit consists primarily of IC2, IC3, Q25, Q27,
Q28 and Q29. The PLL circuit is programmed by the rotary channel switch GPS-0501. The GPS-0501
communicates the correct binary data information to the programmable divider inside of IC3. IC3 then
controls the VCO (Voltage Controlled Oscillator), to oscillate on the correct frequency. This signal is
fed either into the receiver’s first mixer (for receive operation) or the transmitter’s mixer (for transmit
operation).
3.2 RECEIVER CIRCUIT
The incoming RF signal comes into the radio via the antenna and into the front-end pre-amp, Q17. The
RF signal is fed into the dual mosfet mixer circuit of Q18/Q19 and then into the AM/SSB IF section of
the receiver (depending on the mode of operation). The signal is then detected by either the AM
detector then product detector and then fed to the audio amplifier section of the receiver and finally out
to the speaker.
3.3 TRANSMITTER MODULATION CIRCUIT
(i) The transmitter modulation circuit modulates the low-level RF signal from the PLL exciter circuit
with the user’s audio voice signal from the microphone. The audio from the microphone is then
amplified and fed into the transmit amplifier circuit.
(ii) If the transceiver is in the AM mode, the AF Power amplifier modulates the last RF amplifier,
which produces a true amplitude modulated RF signal.
(iii) If the transceiver is in the SSB mode, the audio signal is mixed with 10.6975MHz oscillator in
IC6. (SSB function only for TR-966)
3.4 TRANSMITTER AMPLIFIER CIRCUIT
The transmitter takes the basic exciter signal from the TX mixer and amplifies it through a series of
amplifiers consisting of Q50, Q51, Q49 and Q47 where it is sent out to the antenna connector.
- 10 -
- 11 -
- 12 -
TR-936
CHAPTER 4
TR-966
ALIGNMENT
4.0 REQUIRED TEST EQUIPMENT
DC Power Supply (13.8VDC, 10A)
RF Wattmeter (25~60 MHz, 25W)
Multimeter (Digital)
Automatic Modulation Meter
Audio Signal Generator
Frequency Counter (100 MHz)
RF Signal Generator (100 MHz)
Automatic Distortion Meter
Oscilloscope (50 MHz)
Sinad Meter
4.1 ALIGNMENT PROCEDURES
This transceiver has been aligned at the factory and does not require any adjustments at installation.
The required test equipment listed is used for the test setup or alignment shown in Figure 4-1
Transmitter Test Setup and Figure 4-2 Receiver Test Setup. This test setup is used in part or total
during the following adjustments and refer to Page 16 for adjustment location.
4.1.1 PLL ALIGNMENT
ITEM U.U.T. SETTING ADJUST
MEASUREMENT
POINT
VCO Disconnect ‘Short PCB’ from TP7, TP8 & TP9.
Set radio to CH 1 AM RX mode.
Connect Voltmeter to TP2.
Set CLARIFIER Control to 12 o’clock. (TR-966)
Connect Frequency Counter to IC3 (Pin 8). VC1
Connect Oscilloscope to TP3.
AM Frequency Set radio to CH 1 AM RX mode.
USB Frequency
(TR-966)
LSB Frequency
(TR-966)
TX Offset
Frequency
Connect Frequency Counter to TP3.
Set radio to CH 1 USB RX mode.
Connect Frequency Counter to TP3.
Set radio to CH 1 LSB RX mode.
Connect Frequency Counter to TP3.
Set radio to CH 1 AM TX mode.
Connect Frequency Counter to TP3.
AM OSC Set radio to CH 1 AM TX mode.
USB OSC
(TR-966)
LSB OSC
(TR-966)
Connect Frequency Counter to TP5.
Set radio to CH 1 USB TX mode.
Connect Frequency Counter to TP6.
Set radio to CH 1 LSB TX mode.
Connect Frequency Counter to TP6.
L14
L15
L20
L21
L22
VR7
L23
L24
L25
2.5 VDC ± 0.1
Adjust for max.
10.2400MHz ± 20Hz
16.2700MHz ± 20Hz
16.2725MHz ± 20Hz
16.2675MHz ± 20Hz
16.2675MHz ± 20Hz
10.6950MHz ± 10Hz
10.6925MHz ± 10Hz
10.6975MHz ± 10Hz
- 13 -
4.1.2 TRANSMITTER ALIGNMENT
ITEM U.U.T. SETTING ADJUST
MEASUREMENT
POINT
BIAS Current
(TR-966)
Set radio to CH 19 USB TX mode.
Modulation Off.
Connect current meter to TP7(+) and TP9 (-).
Connect current meter to TP7 (+) and TP8 (-).
VR12
VR10
100 mA
50 mA
SSB APC
(TR-966)
Set radio to CH 19 USB RX mode.
Connect Multimeter to TP7.
VR17 12.5 VDC
SSB TX Power
(TR-966)
TX Power
(TR-936)
Connect “short PCB” to TP7, TP8 and TP9.
Connect RF Power Meter to antenna jack.
Set radio to CH 19 USB TX mode.
AF signal 30mV, 1 KHz to microphone.
Set MIC GAIN Fully Clockwise.
Connect RF power Meter to antenna jack.
Set radio to CH19 AM TX mode.
Modulation off.
L40,L42,
L43,L44
L40,L42,
L43,L44
Maximum Output
Spurious Emission
Minimum.
Balance Power
Between CH1 and
CH40.
Maximum Output
Spurious Emission
Minimum.
Balance Power
Between CH1 and
CH40.
SSB ALC
(TR-966)
SSB Carrier
Balance
(TR-966)
Set radio to CH 19 USB TX mode.
AF signal 30mV, 1 KHz to microphone.
Set radio to CH 19 USB TX mode.
Set MIC GAIN Fully Counter Clockwise.
Connect Oscilloscope to antenna connector.
VR13
VR6
11.5 W
Spurious Emission to
Minimum.
AM TX
Power
RF Power
Meter
Set radio to CH 19 AM TX mode.
Modulation Off.
Set radio to CH 19 AM TX mode.
Modulation Off.
Set S-RF/CAL/SWR Switch to S-RF position.
VR14
VR9
3.8 W
Adjust RF Power
meter needle until it
is in-between the
green and red bar on
TX PWR scale.
AM Modulation Set radio to CH 19 AM TX mode.
AF signal 30mV, 1 KHz to microphone.
Set MIC Gain fully Clockwise.
VR16
90%
4.1.3 RECEIVER ALIGNMENT
- 14 -
0
ITEM U.U.T. SETTING ADJUST
MEASUREMENT
POINT
AM Sensitivity Set radio to CH 19 AM RX mode.
Set RF GAIN Fully Clockwise.
Set SQ Fully Counter Clockwise.
Set VOL Control at 2 o’clock.
L2,L3,L5,L6,
L7,L8,L9,L1
Audio Output > 2V
S/N > 10 dB.
Set NB/ANL/OFF switch to OFF position.
Set TONE Fully Clockwise.
Set CLARIFIER Control to 12 o’clock. (TR-966)
Connect RF SG to antenna jack
Frequency 27.185 MHz, 1uV. Mod 30%.
Set radio to CH 40 AM RX mode.
RF SG setting 27.405 MHz.
Set radio to CH 1 AM RX mode.
RF SG setting 26.965 MHz.
USB Sensitivity
(TR-966)
Set radio to CH19 USB RX mode.
Set VOL Control Fully Clockwise.
RF SG setting 27.186 MHz, 0.5uV. Mod off.
L5,L6
L11,L12
For Balance Between
CH 1 and CH 40.
Audio Output > 2V
S/N > 10dB.
LSB Sensitivity
(TR-966)
Set radio to CH19 LSB RX mode.
Set VOL Control Fully Clockwise.
RF SG setting 27.184 MHz, 0.5uV. Mod off.
L11,L12
Audio Output > 2V
S/N >10dB.
NB Adjust Set radio to CH 19 AM RX mode
RF SG setting 27.185 MHz, 1000uV. Mod off.
Set NB/ANL/OFF switch to NB/ANL position.
L1
DC Voltage to max.
( > 2.0V )
Connect Multimeter to TP1 (D2 cathode).
AM Squelch Set radio to CH 19 AM RX mode.
Set SQ Control Fully Clockwise.
RF SG setting 27.185 MHz, 1mV. Mod 30%.
VR4
Adjust very slowly
until squelch just
open.
SSB Squelch
(TR-966)
Set radio to CH 19 USB RX mode.
Set SQ Control Fully Clockwise.
RF SG setting 27.186 MHz, 1 mV. Mod off.
VR3
Adjust very slowly
until squelch just
open.
AM S-Meter Set radio to CH 19 AM RX mode.
RF SG setting 27.185 MHz, 100uV. Mod 30%.
VR1
For a reading of “9”
on the “S” scale.
SSB S-Meter
(TR-966)
Set radio to CH 19 USB RX mode.
RF SG setting 27.186 MHz, 100uV. Mod off.
VR2
For a reading of “9”
on the “S” scale
- 15 -
Main PCB Adjustment Location
- 16 -
Figure 4-1 Transmitter test setup
Figure 4-2 Receiver test setup
- 17 -
TR-936
CHAPTER 5
TR-966
5.0 PRECAUTIONS
The inherent quality of the solid-state components used in this transceiver will provide many years of
continuous use. Taking the following precautions will prevent damage to the transceiver.
(i) Never key the transmitter unless an antenna or suitable dummy load is connected to the antenna
receptacle.
(ii) Ensure that the input voltage does not exceed 16 VDC or fall below 11 VDC.
(iii) During alignment, do not transmit for more than 10 seconds at a time. Transmitting over long
periods can cause heat built-up and cause transmitter damage.
5.1 PERIODIC INSPECTION
This unit is aligned at the factory to deliver maximum performance. However, continued performance
cannot be expected without periodic inspection and maintenance. Important points to be checked
regularly are as follows;
Check Item Action
Whip antenna
(option)
Coaxial cable If sheath is cracked, seal with
Coaxial & power
plug connections
Battery connection If corroded, clean power
Ground terminal If corroded, clean terminal.
5.2 FUSE REPLACEMENT
To protect the equipment from serious damage, a fuse is provided on the power supply lines. The fuses
protect against over voltage / reverse polarity or internal fault of the equipment. If the fuse has blown,
first find out the cause of the trouble before replacing it. A fuse rated for more than the transceiver
requirement should not be used, since it may permanently damage the equipment. Damage due to over
fusing is not covered by the warranty.
If cracked or broken, replace it.
vinyl tape. If immersed with
water, install new coaxial cable.
If loosened, reconnect. If
corroded, clean contacts.
terminals.
MAINTENANCE
CHAPTER 6
- 18 -
TR-936
DIAGRAMS &
TR-966
6.0 GENERAL
Information on most electrical and mechanical parts is included in the parts list. The reference
designators are in alphanumeric order.
6.1 ORDERING REPLACEMENT PARTS
Parts orders should be referred to the parts department at:
IC8 LZZZ61008Z IC SHIELD B
DC(2) JS053008MN SET SCREW
Q37 JS052006MN SET SCREW
Q47,49 JS052012MN SET SCREW
IC8 JS013006MV SET SCREW
Q54 JS052010MN SET SCREW
Q47,49 JN242012ZS NUT
FRONT PANELx4 JS033008MN SET SCREW
SWR SW,TONE,CH9,
WB/ANL
CH BKT,CHASSIS JS053006MN SET SCREW
SPKx4 JS053006MN SET SCREW
MAIN PCBx6 JS053006TN SET SCREW
- GZZZ50171Z LED SUPPORT
TOP HOUSING, BOTTOM
HOUSING
PCB,FRONT CHASSIS,
CH SW BKT
FRONT PANEL JS033008MN SET SCREW
SWR SW,TONE,CH19,
WB/ANL
CHASSIS JS053006MN SET SCREW
- JF413206ZX BLIND RIVET
SPK JS053008MN SET SCREW
MAIN PCB JS053006TN SET SCREW
- JN263035ZS NUT WITH
- EX06T41019 ANT SOCKET
- EX06T40007 DC SOCKET
- EDLT6A400Z DIODE
- MT3001024M MAIN
- MT3600050X DC SOCKET
2SB754Y XZZZ90020Z INSULATING
ANT JACK,MIC JACK XZZZ90098Z SOLDER
Q47,49 XZZZ90003Z INS. RING
Q47,49 XZZZ90358Z INS. PLATE
IC8 LZZZ61008Z IC SHIELD 8
DC JS053008MN SET SCREW
Q37 JS052006MN SET SCREW
Q47,49 JS052012MN SET SCREW
IC8 JS013006MV SET SCREW
Q54 JS052010MN SET SCREW
Q47,49 JN242012ZS NUT
- MT3600030S HANDLER
- EX04N40704 MIC
- WA0012185A DC CORD
- EX02N40210 FUSE
- UDT360003Z STOPPER
- XZZZ90008Z MIC STOPPER
- XZZZ90007Z MOUNTING
- 33 -
- JS015010WH SET SCREW
- JS013508TH SET SCREW
RANGER
PART NO.
LZZZ60082Z SHIELD
JW323006CN IN-TOOTH
JS052604MN SET SCREW
DESCRIPTION
HOLDER
DISPLAY
HOLDER
CHASSIS
BRACKET
HOUSING
CLOTH
WASHER
WASHER
CHASSIS
HOLDER
PLATE
PLATE
SCREW
- JW315510CN OUT-TOOTH
WASHER
- JW324008CN IN-TOOTH
WASHER
- XZZZ90188Z FIBER
WASHER
- 34 -
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