Ranger RS-500-D-601, RS-750-D-601, RS-500-D-503, RS-750-D-503 Installation And Operation Manual

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1645 Lemonwood Dr.

Santa Paula, CA 93060 USA

Models:

⚠

Toll Free: (800) 253-2363

Tel: (805) 933-9970

rangerproducts.com

Spray-Wash Cabinets

Installation and Operation Manual

Manual P/N 5900245 — Manual Revision B7 — November 2019

• RS-500-D-503

• RS-750-D-503

• RS-500-D-601

• RS-750-D-601

• RS-500-DS-601

• RS-750-DS-601

Powder-Coat model shown.

Designed and engineered by BendPak Inc. in Southern California, USA. Made in China.

DANGER

Read the

product. Failure to follow the instructions and safety precautions in this manual can result in serious injury or death. Make sure all other operators also read this manual. Keep the manual near the product for future reference. By proceeding with setup and operation, you agree that you fully understand the contents of this manual.

entire

contents of this manual

before

using this

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Manual. RS-500-D-601, RS-750-D-601, RS-500-DS-601, RS-750-DS-601, RS-500-D-503, and RS-750-D-503 Spray-Wash Cabinets, Installation and Operation Manual, Manual P/N 5900245, Manual Revision B7, Released November 2019.

Copyright. Copyright © 2019 by BendPak Inc. All rights reserved. You may make copies of this document if you agree that: you will give full attribution to BendPak Inc., you will not make changes to the content, you do not gain any rights to this content, and you will not use the copies for commercial purposes.

Trademarks. BendPak, the BendPak logo, Ranger, and the Ranger logo are registered trademarks of BendPak Inc. All other company, product, and service names are used for identification only. All trademarks and registered trademarks mentioned in this manual are the property of their respective owners.

Limitations. Every effort has been made to use complete and accurate instructions in this manual. However, product updates, revisions, and/or changes may have occurred since this manual was published. BendPak Ranger reserves the right to change any information in this manual without incurring any obligation for equipment previously or subsequently sold. BendPak Ranger is not responsible for typographical errors in this manual. You can always find the latest version of the manual for your product at the BendPak website.

Warranty. The BendPak Ranger warranty is more than a commitment to you: it is also a commitment to the value of your new product. For full warranty details, contact your nearest BendPak Ranger dealer or visit

bendpak.com/support/warranty.

online form to register your product (be sure to click Submit).

Go to bendpak.com/support/register-your-product/ and fill out the

Safety. Your new product was designed and manufactured with safety in mind. Your safety also depends on proper training and thoughtful operation. Do not set up, operate, maintain, or repair the unit without reading and understanding this manual and the labels on it;

do not use this product unless you can do so safely!

Owner Responsibility. In order to maintain your product properly and to ensure operator safety, it is the

responsibility of the product owner to read and follow these instructions:

• Follow all setup, operation, and maintenance instructions.

• Make sure product setup conforms to all applicable local, state, and federal codes, rules, and regulations, such as state and federal OSHA regulations and electrical codes.

• Read and follow all safety instructions. Keep them readily available for operators.

• Make sure all operators are properly trained, know how to safely operate the unit, and are properly supervised.

• Do not operate the product until you are certain that all parts are in place and operating correctly.

• Carefully inspect the product on a regular basis and perform all maintenance as required.

• Service and maintain the unit only with approved replacement parts.

• Keep the manual with the product and make sure all labels are clean and visible.

• Only use this product if it can be used safely!

Unit Information. Enter the Model Number, Serial Number, and the Date of Manufacture from the label on your unit. This information is required for part or warranty issues.

Model:

Serial:

Date of Manufacture:

Page 3

Introduction 3 Operation 13

Shipping Information 4 Maintenance 16

Safety Considerations 4 Troubleshooting 19

Specifications 6 Wiring Diagram 21

Components 7 Labels 25

FAQ 10 Parts Diagrams 29

Setup 11 Maintenance Log 37

Introduction

This manual describes these Spray-Wash Cabinet models:

• RS-500-D-601: 1 Phase Spray-Wash Cabinet with 500 pound (227 kg) load capacity.

• RS-750-D-601: 1 Phase Spray-Wash Cabinet with 1,000 pound (454 kg) load capacity.

• RS-500-D-503: 3 Phase Spray-Wash Cabinet with 500 pound (227 kg) load capacity.

• RS-750-D-503: 3 Phase Spray-Wash Cabinet with 1,000 pound (454 kg) load capacity.

The RS-500-DS-601 and RS-750-DS-601 models are a Stainless Steel alternative to the Powder-Coat models; there are no differences in operation between the Powder-Coat models and Stainless Steel models.

More information about the full line of Ranger Products is available at rangerproducts.com.

⚠ WARNING Always use a

incorrectly could result in human injury or product damage.

certified, licensed Electrician

for electrical work. Wiring the unit

⚠ CAUTION Only use Detergent formulated for mild steel parts washers; Aluma-Klean, for

example, which is available from the Ranger website. high PH, caustic detergents that are formulated for harsher cleaning environments; hot dip tanks, for example. This voids your warranty and may cause significant damage to your unit.

This manual is mandatory reading for all Spray-Wash Cabinet users

who sets them up, operates, maintains, or repairs them.

Do not

use high alkaline,

, including anyone

⚠ DANGER Be very careful when setting up, operating, maintaining, or repairing this equipment;

failure to do so could result in property damage, product damage, injury, or (in very rare cases) death. Make sure only authorized personnel operate this equipment. All repairs must be performed by an authorized technician. Make sure to read and follow the instructions on the labels on the unit.

Keep this manual on or near the equipment so that anyone who uses or services it can read it.

RS Series Spray-Wash Cabinets 3 P/N 5900245 — Rev. B7 — November 2019

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Do not sign the bill of lading until

you have inspected the shipment.

Technical support for your Spray-Wash Cabinet is available from your distributor or by calling Ranger Products at (800) 253-2363.

Shipping Information

Your equipment was carefully checked before shipping. Nevertheless, you should thoroughly inspect the shipment

When you sign the bill of lading, it tells the carrier that the items on the invoice were received in good condition. items listed on the bill of lading are missing or damaged, do not accept the shipment until the carrier makes a notation on the bill of lading that lists the missing or damaged goods.

before

you sign to acknowledge that you received it.

after

If any of the

If you discover missing or damaged goods lading, notify the carrier at once and request the carrier to make an inspection. If the carrier will not make an inspection, prepare a signed statement to the effect that you have notified the carrier (on a specific date) and that the carrier has failed to comply with your request.

It is difficult to collect for loss or damage after you have given the carrier a signed bill of lading. If this happens to you, file a claim with the carrier promptly. Support your claim with copies of the bill of lading, freight bill, invoice, and photographs, if available. Our willingness to assist in helping you process your claim does not make us responsible for collection of claims or replacement of lost or damaged materials.

Safety Considerations

Read this manual carefully before using your new product.

the product until you are familiar with all operating instructions and warnings. Do not allow anyone else to operate the product until they are also familiar with all operating instructions and warnings.

Safety Information

Please note the following:

• The product is a Spray-Wash Cabinet.

• The product should only be operated by authorized personnel. Keep children and untrained personnel away from the product.

• Do not open the Door while the unit is operating; always wait for the end of the Wash Cycle.

• When using the product, wear appropriate work clothes and ANSI-approved safety goggles. Do not wear loose clothing or jewelry. Keep hair and clothing away from the unit.

• When the product is in use, keep away from it.

• Do not use the product while tired or under the influence of drugs, alcohol, or medication.

• Do not use the product in the presence of cigarette smoke, dust, or flammable liquids or gases. Use the product indoors in a well-ventilated area.

Do not make any modifications to the product; this voids your warranty.

•

• Make sure all operators read and understand the Installation and Operation Manual. Keep the manual near the device at all times.

after

you receive the shipment and have signed the bill of

Do not set up or operate

Use it only for its intended purpose.

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• Make a visual inspection of the product before using it. Do not use the product if you find any missing or damaged parts. Instead, take the unit out of service, then contact an authorized repair facility, your distributor, or Ranger Products at (800) 253-2363.

• BendPak Ranger recommends making a Replace any damaged or severely worn parts, decals, or warning labels.

thorough

inspection of the product once a month.

Symbols

Following are the symbols used in this manual:

⚠ DANGER Calls attention to a hazard that will result in death or injury.

⚠ WARNING Calls attention to a hazard or unsafe practice that could result in death or injury.

⚠ CAUTION Calls attention to a hazard or unsafe practice that could result in personal injury,

product damage, or property damage.

NOTICE Calls attention to a situation that, if not avoided, could result in product or property

damage.

Liability Information

BendPak Ranger assumes no liability for damages resulting from:

• Use of the equipment for purposes other than those described in this manual.

• Modifications to the equipment without prior, written permission from BendPak Ranger.

• Damage to the equipment from external influences.

• Incorrect operation of the equipment.

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Specifications

Model

Outside Height 66" / 1,676 mm 78" / 1,981 mm

Inside Height 43" / 1,092 mm 54" / 1,372 mm

Inside width 32" / 813 mm 32" / 813 mm

Turntable diameter 30" / 762 mm 30" / 762 mm

Water reservoir 50 gallon (189.25 liter) capacity 53 gallon (200.5 liter) capacity

Load capacity 500 lbs. / 227 kg 1,000 lbs. / 454 kg

Wash Cycle Timer 1 to 60 minutes 1 to 60 minutes

Pump output 75 psi @ 70 gpm 70 psi @ 70 gpm

Motor, 1 Ph 208 – 240 VAC, 60 Hz 208 – 240 VAC, 60 Hz

Motor, 3 Ph 380 – 415 VAC, 50 Hz

Heater 6 kW

Water temp to start Wash Cycle

RS-500-D-601 and -503 RS-750-D-601 and -503

380 – 415 VAC, 50 Hz

6 kW

160° to 180°F (71° to 82°C)

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Do not use the Safety Switch as a way to

stop a Wash Cycle before it is finished.

Components

Spray-Wash Cabinet components include:

• Door. Provides access to the inside of the unit; make sure it is shut and latched for a Wash Cycle.

• Door Latch. Keeps the Door firmly closed; make sure it is engaged before starting a Wash Cycle.

• Breakers. Control the Heaters. Three phase unit also has a main disconnect switch.

• Handle. Use the Handle on the right to open and close the Door. Use both Handles when moving the Spray-Wash Cabinet.

• Parts Turntable. Holds the Parts you are washing; turns during the Wash Cycle.

• Parts Tree. Connects to the Parts Turntable. Hang Parts on it that you want washed.

• Parts Basket. Holds smaller Parts; sits on the Parts Turntable.

• Friction-Drive Wheel. Turns the Parts Turntable. Powered by a motor on the back of the unit.

• Water Reservoir. Holds the Water/Detergent solution used to wash your car Parts. After a few Wash Cycles, the liquid in the Water Reservoir separates: Oil on top, Water/Detergent solution in the middle, and Sludge at the bottom.

• Grate. Covers the opening to the Water Reservoir. Water level should be just above the bottom of the Grate; if it is less than that, add more Water to bring it up to that level.

• Wash Timer. Controls the length of the Wash Cycle.

• Wash Cycle. The length of time the car Parts are washed, from 1 to 60 minutes. Generally, a 15minute Wash Cycle is going to get off whatever is going to come off.

• Spray Nozzles. Spray Water onto the car Parts during a Wash Cycle.

• Safety Switch. Prevents a Wash Cycle from being started if the Door is open. When the Door is closed and latched shut, the Safety Stop holds down the Safety Switch; you can only start a Wash Cycle when the Safety Switch is being held down.

• Safety Stop. The part of the Door that holds down the Safety Switch when the Door is latched closed. You cannot start a Wash Cycle unless the Safety Stop is holding down the Safety Switch.

• Oil Skimmer. Skims Oil from the top of the Water Reservoir.

• Oil Skimmer Timer. Controls the length of time the Oil Skimmer is on.

• Oil Skimmer Sluice. Controls where the Oil goes after the Oil Skimmer removes it from the Water Reservoir. Be sure to put a container under the Oil Skimmer Sluice to catch the Oil.

• Casters. Let you move the unit. Lock them when the unit is at the desired location.

• Drain. Drains Water and/or Sludge from the Water Reservoir. Found on the bottom of the unit on the left side.

• Spillway. Drains Water from the bottom of the Door back into the Water Reservoir after a Wash Cycle has finished.

• Alarm. If the Water level in the Water Reservoir gets too low, the red light goes on and the audible alarm comes on. Add Water before clearing the Alarm using the Reset Button.

• Reset Button. Clears the Alarm. Add Water to the correct level

• Power Cord. Connects the Spray-Wash Cabinet to a power source.

• Electrical Panel. Houses the wiring for the Spray-Wash Cabinet. The Alarm is on the side of the Electrical Panel, the Reset Button is on the top, the Breakers are on the back.

before

clearing the Alarm.

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⚠ DANGER Do not open the Electrical Panel unless directed to do so by Ranger Technical

Support; there are no user-serviceable parts inside.

should go into the Electrical Panel.

The following drawing shows the right side of the Spray-Wash Cabinet.

Only your Electrician

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The following drawing shows the inside of the Spray-Wash Cabinet.

The following drawing shows the Breakers on the outside of the Electrical Panel.

Drawing not to scale. Not all components shown. Consider locking Electrical Panel.

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Frequently Asked Questions

Question: What does a Spray-Wash Cabinet do?

Answer: It cleans Vehicle parts, removing contaminants like Oil, grease, dirt, and so on. It uses a

Water/Detergent solution, which cleans using a combination of mechanical force, heat (160° to 180°F / 71° to 82°C), and the chemical action of the Detergent.

Q: How many car Parts can I wash at one time?

A: The RS-500-D models can hold up to 500 pounds (227 kg) of Parts at a time. The RS-750-D

models can hold up to 1,000 pounds (454 kg).

Q: What kind of Detergent should I use?

A: BendPak Ranger recommends using Aluma-Klean Detergent; in fact, you get a free bucket with

your Spray-Wash Cabinet. To re-order Aluma-Klean, visit the Ranger website.

Be careful handling Aluma-Klean when in liquid form; wear gloves and eye protection. Do not ingest; try not to inhale.

If you decide to order any other kind of Detergent for your Spray-Wash Cabinet, it is extremely important that you parts washers; it must have rust-inhibiting agents and be low foaming.

get the right kind

. Any Detergent you use must be formulated for mild steel

⚠ CAUTION

Q: How much Water do I need?

A: The RS-500-D models need about 50 gallons (189 liters) to be full. The RS-750-D models need

about 53 gallons (200 liters). Always make sure the Spray-Wash Cabinet has enough Water;

of the Water line should be just above the bottom of the Grate

unit if you run it without enough Water in the Water Reservoir.

Q: How long is a Wash Cycle?

A: Anywhere from 1 to 60 minutes. In most cases, a 15-minute Wash Cycle does the job, but you can

set it for as long as 60 minutes.

Q: How does a Wash Cycle work?

A: Put your Parts inside, latch the door, and then set the Timer for 1 to 60 minutes; the Spray-Wash

Cabinet does the rest. Make sure the door is securely latched; you do not want the Door opening during the Wash Cycle.

Q: Is there a Start-Up Process before I can start cleaning?

A: Yes, but it’s not difficult and usually only needs to be done once. You fill the Reservoir with Water,

heat it up appropriately, put in Detergent, run a Wash Cycle (with no dirty Parts) for 15 minutes, and then run a Wash Cycle for 60 minutes (again, no parts) to coat the inside of the unit with the rustinhibiting agents in the Detergent.

Do not

harsher cleaning environments; hot dip tanks, for example. This voids your warranty and may cause significant damage to your unit.

use high alkaline, high pH, caustic detergents that are formulated for

the top

. You can damage your

Q: Why is there a Danger HOT Surface sticker on the front of the Spray-Wash Cabinet?

A: Because the Door and rest of the Cabinet get hot during a Wash Cycle. Do not touch the Door or

the rest of the Cabinet during or right after a Wash Cycle; you could get burned.

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Setup

This section describes how to get your Spray-Wash Cabinet up and running.

Note: Most of the setup procedure is the same for both models; exceptions will be noted in the

Unpacking

Use caution when unpacking the Spray-Wash Cabinet from its shipping container. You do not want to damage the unit or misplace any of the components that come with it.

Location

There are some aspects of the product to keep in mind when deciding on a location:

• The Spray-Wash Cabinet generates steam. Make sure this steam will have no adverse effects on

• Removing the clean but wet Parts from the Spray-Wash Cabinet frequently results in Water and

• Allow room around the Spray-Wash Cabinet for service and other activities. Make sure the site is

• You will be adding Water to the Water Reservoir on a regular basis, so make sure the location you

text where appropriate.

Tip Unpack the components in the area where you are going to use the unit.

things in the surrounding area.

solution spilling onto the floor; consider using traction/drainage mats around the unit. Do not place the unit on or near a walkway, as this increases the chances of someone slipping.

level; you do not want the unit rolling.

choose has access to a Water supply.

Power Source

The Spray-Wash Cabinet does not come with a connector on the end of the Power Cord; it is your responsibility to supply the connector and have an Electrician attach it to the Power Cord.

Refer to Wiring Diagrams for wiring information.

⚠ WARNING All electrical work, such as attaching the connector to the Power Cord,

done by a licensed, certified Electrician

Your Electrician needs to:

• Attach a connector to the end of the Power Cord, so that it can be connected to the power source.

• Install a breaker / disconnect box for the 1 Phase unit.

must be

Connecting the Drain

The unit has a two-inch-wide Drain on one side that can be used to drain the Water Reservoir. You will need to capture what comes out, as it is illegal to dump it into the sewage system. Refer to

Maintenance for more information.

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Usage Precautions

Keep the following in mind as you prepare to use your Spray-Wash Cabinet:

• Make a visual inspection of the unit before each use. Do not operate your Spray-Wash Cabinet if you find any issues. Instead, take the unit out of service, then contact your dealer, visit

www.bendpak.com/support/, or call Ranger Products at (800) 253-2363.

• The heating elements and pump/motor can be damaged if the Water level drops too low;

make sure the Water Reservoir is full of Water.

always

Check the Water level daily; it should be the Water level to go below the bottom of the Grate. Keep the Grate clean so the Water can return to the Water Reservoir after a Wash Cycle.

• Clean the unit according to the instructions in Maintenance. Your Wash Cycles will not clean effectively if the Spray-Wash Cabinet is dirty.

• Your Spray-Wash Cabinet is made with mild steel; it will rust unless you use the correct Detergent

perform the Start-Up Process correctly

and

Important: Make sure the Detergent you are using is safe on mild steel and has rust inhibitors,

such as Aluma-Klean Detergent, which is available on the Ranger website.

• When performing the Start-Up Process, do not start it unless you have the time needed to heat the Water to 140° to 160°F, add the Detergent to the Water Reservoir, run a 15-minute Wash Cycle (to mix the Detergent into the Water) and then run a 60-minute Wash Cycle (to coat the steel on the inside of the unit with rust inhibitor).

• Read the entire Installation and Operation Manual before using the unit.

• The Door and the rest of the Cabinet get hot during a Wash Cycle.

just above the bottom of the Grate

. Do not allow

⚠ WARNING Do not touch the Door or any part of the Cabinet during or right after a Wash Cycle;

you could be burned.

Water Temperature

It is important to keep the temperature of the Water in the Spray-Wash Cabinet in the range of 160° to 180°F (71° to 82°C).

When the unit is plugged in to a power source and the Breakers are On, the Spray-Wash Cabinet’s thermostat keeps the Water in the 160° to 180°F range automatically.

When the unit is unplugged from a power source or the Breakers are set Off, the Spray-Wash Cabinet’s thermostat goes off and the Water’s temperature returns to room temperature.

Because it is important that you not start a Wash Cycle until the Water temperature is in the range of 160° to 180°F (71° to 82°C), BendPak Ranger recommends using a portable industrial thermometer to check the temperature of the Water as needed.

Friction-Drive Wheel

The Friction-Drive Wheel is on the inside back of the Spray-Wash Cabinet; it meshes with the Parts Turntable on the inside of the cabinet. When you run a Wash Cycle, the Friction-Drive Wheel turns, which in turn moves the Parts Turntable.

To remove the Parts Turntable, you must first pull back the Friction-Drive Wheel (from the rear of the Spray-Wash Cabinet).

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Operation

When your Spray-Wash Cabinet is ready, crucial, as significant problems can happen later unless you break it in correctly now.

After performing the Start-Up Process, you can use the unit normally.

you must perform the Start-Up Process first

. This is

⚠ CAUTION Do not touch the Door or the rest of the Cabinet during or immediately after a Wash

Cycle; you could get burned.

About Detergent

Ranger recommends using Aluma-Klean Detergent; in fact, you get a free bucket of this Detergent with your Spray-Wash Cabinet. To order more Aluma-Klean Detergent, visit the Ranger website.

If you decide to order any other kind of Detergent for your Spray-Wash Cabinet, it is extremely

must

important that you get the right kind. Any Detergent you use washers; it must have rust-inhibiting agents (to prevent rust) and be low foaming (to prevent foaming).

⚠ CAUTION Do

The Material Data Safety Sheet for the Aluma-Klean Detergent is available on the Ranger website (http://www.bendpak.com/shop-equipment/parts-washer/soap-50-lbs.aspx).

not

use high alkaline, high PH, caustic Detergents that are formulated for

harsher cleaning environments; hot dip tanks, for example.

alkaline, high PH, caustic Detergents in your Spray-Wash Cabinet, you void your warranty

and may cause severe damage to your unit.

be formulated for mild steel parts

If you use high

Be careful handling Aluma-Klean when in liquid form; wear gloves and eye protection. Do not ingest; try not to inhale. Refer to Additional Aluma-Klean Safety Information for additional safety information.

RS Series Spray-Wash Cabinets 13 P/N 5900245 — Rev. B7 — November 2019

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Do not put any dirty Parts in the Spray-Wash Cabinet for this cycle.

Start-Up Process

The Start-Up Process prepares your Spray-Wash Cabinet for normal use; it is

The Spray-Wash Cabinet must be empty for the Start-Up Process. Do not begin the Start-Up Process unless you have the approximately two hours necessary to complete it.

To perform the Start-Up Process:

1. Make sure the Breakers are Off

2. Open the Door and remove anything that should not be in there when you run a normal Wash Cycle.

3. Fill the Water Reservoir so that the Water level reaches just above the bottom of the Grate.

Fill RS-500-D models with 50 gallons (189 liters), RS-750-D models with 53 gallons (200 liters).

4. Connect the Power Cord to the power source, then set the Breakers to On.

5. Make sure the Safety Switch prevents the Spray Nozzles from working when the Door is open.

To do this: open the Door, stand back, and start a Wash Cycle. If the Spray Nozzles start working, do

not

use the unit; instead, take it out of service and refer to the Troubleshooting section. If

the Spray Nozzles do not start working, then continue to the next step.

6. Determine how much Detergent you will need for your unit.

NOTICE Your unit is shipped with 20 lbs. of Aluma-Klean, which is enough to run the

Spray-Wash Cabinet. If you use any other kind of Detergent, follow the Detergent manufacturer’s recommendations for how much Detergent to use.

and

the Power Cord is disconnected from power.

required

7. When the Water temperature reaches 160°F (measure it using a thermometer), carefully pour approximately half of the required amount of Detergent to the Water Reservoir, wait about a minute, and then add the other half.

Do not add all of the Detergent to the Reservoir at the same time.

⚠ CAUTION The Water Reservoir must be properly heated before adding the Detergent.

8. Close and latch the Door, then run a 15-minute Wash Cycle.

This mixes the Detergent into the Water.

If there is severe Water leakage, refer to Troubleshooting for assistance.

9. Run a second Wash Cycle, this time for 60 minutes.

This coats the inside of the Unit with the rust-inhibiting agents in the Detergent.

10. When the second Wash Cycle is complete, the Spray-Wash Cabinet is ready for normal operation.

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Normal Operation

Normal operation for the Spray-Wash Cabinet is either running a Wash Cycle or using the Oil Skimmer.

⚠ CAUTION Do not touch the Door or any other part of the Cabinet during or right after a Wash

Cycle; you could get burned.

To run a normal Wash Cycle:

1. Make a visual inspection of the unit. If there are any issues, refer to Troubleshooting.

2. Make sure the Breakers are On and the Power Cord is connected to a power source.

3. Check the temperature of the Water/Detergent solution using a thermometer; it range of 160° to 180°F (71° to 82°C) to start a Wash Cycle.

If the Water temperature is below 160°F, you

4. Clean as much excess dirt and grease as you can from the Parts you are going to clean.

5. Open the Door of the unit and put in the Parts you want to clean.

6. Close the Door, make sure the Door Latch is latched, and set the Timer for 1 to 60 minutes.

must

wait for it to heat it up.

must

be in the

⚠ CAUTION Do not open the Door while a Wash Cycle is in progress.

7. When the Wash Cycle is over, wait a minute, then remove the now-clean Parts.

Note: If the Door opens too widely, some Water/Detergent solution can miss the Spillway and fall

onto the floor. To fix this, shorten the Chain so the Door does not open so wide.

8. If you are not going to run additional Wash Cycles, you can set the Breakers to Off.

Note that the Water temperature will start moving down towards room temperature if you do, so you will need to warm it back up before you can perform your next Wash Cycle.

If you prefer, you can keep the Breakers On, which keeps the water temperature in the 160° to 180°F (71° to 82°C) range needed to perform a Wash Cycle.

Using the Oil Skimmer

When the Oil on the top of the Water Reservoir is ¼ inch (6 mm) or deeper, use the Oil Skimmer to remove it. Too much Oil in the Water Reservoir impacts operation of the Spray-Wash Cabinet.

To use the Oil Skimmer:

1. Put a container under the Sluice end of the Oil Skimmer.

2. Turn on the Oil Skimmer Timer.

3. Watch the Oil Skimmer to make sure the Oil Skimmer is turning and that it is removing Oil from the top of the Water Reservoir.

4. If the Oil Skimmer does not turn or does not remove Oil, refer to Troubleshooting.

5. When the skimming session is over, keep the container in place until all of the Oil has fallen into it.

6. Dispose of the Oil per applicable federal, state, and/or local codes; refer to Environmental

Issues for more information.

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Maintenance

Make sure your Spray-Wash Cabinet is maintained on a regular basis.

If you do not use the unit for an extended period of time, coat the inside of the Cabinet with rust dissolver (such as WD-40®) to prevent against rust formation.

Regular Maintenance

⚠ WARNING: The unit uses electrical energy; set the Breakers to Off and disconnect the Power

To maintain your Spray-Wash Cabinet:

• Daily: Check the Water Reservoir level; it should be just above the bottom of the Grate. Do not start a Wash Cycle if the Water level is below the bottom of the Grate.

• Daily: Wipe up any cleaning solution that has spilled.

• Daily: Skim the floating Oil out of the Water Reservoir when it is at or over 1/4 inch (6 mm) deep or the Oil starts to impede cleaning.

• Monthly: Check all external hoses for leaks or weaknesses and replace if necessary. Check hoses during a Wash Cycle to see if a bubble forms in the hose lining.

• Monthly: Check all components to make sure they are in good operating condition. If you find a component that is not working correctly, take the unit out of service and refer to

Troubleshooting for more information.

• Monthly: Remove Sludge from the Water Reservoir, as described in Removing Sludge. Clean out the Water Reservoir every week for the first month, then develop an appropriate schedule based on what you are cleaning and how often.

Cord from power has Lockout/Tagout policies, make sure to implement them after connecting to a power source.

before performing any maintenance!

If your organization

Do not allow the Sludge in the Water Reservoir to exceed one inch in depth. If you do, the Sludge buildup could damage other components.

• Every three months: Inspect the Friction-Drive Wheel for worn wire brushes; replace any that are worn (Ranger SKU 5335721).

• Every three months: Lubricate the grease fitting under the Parts Turntable with white lithium grease or similar; make sure to replace the cap.

• Yearly: Have your electrician come out and check the electronic components.

• Yearly: Take the unit out of service (Breakers set to Off, Power Cord unplugged from power) and thoroughly check and clean all components.

⚠ WARNING: Do not operate your Spray-Wash Cabinet if you find issues; instead, take the unit

out of service, then contact your dealer, visit rangerproducts.com/support/, or call (805) 933-9970.

RS Series Spray-Wash Cabinets 16 P/N 5900245 — Rev. B7 — November 2019

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Removing Sludge

You need to clean out the Sludge from the Water Reservoir on a regular basis so that it does not damage other Spray-Wash Cabinet components or reduce cleaning.

⚠ CAUTION Do not allow the Sludge to exceed one inch deep; it could damage other Spray-

Wash Cabinet components.

The amount of Sludge you will see is based on what Parts you clean and how often you clean them. When you first get your Spray-Wash Cabinet, remove the Sludge every week. After the first month, develop an appropriate schedule based on what you are cleaning and how often. Remember to

never let the Sludge exceed one inch deep

⚠ DANGER Set the Breakers to Off and disconnect the Power Cord from power before

beginning this procedure.

To remove Sludge from the Water Reservoir:

1. Remove the Parts Tree, Parts Basket, Parts Turntable, and the Grate covering the Water Reservoir.

2. Open the Drain, remove the Water above the Sludge, then close the Drain.

You can reuse this Water if it is clean. If it is dirty, dispose of it properly.

3. Scrape out the Sludge through the Grate covering the Water Reservoir; be careful not to hit anything inside the Water Reservoir.

Opening the Drain may help you remove the Sludge; be sure to catch any Sludge that comes out.

4. Put the Sludge in a container and store it as hazardous waste.

Make sure to dispose if the Sludge properly.

5. Replace the Water content, correct the Water level, and replace the Grate covering the Water Reservoir, the Parts Turntable, the Parts Basket, and the Parts Tree.

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Cleaning Spray Nozzles

If the Water/Detergent solution in the Water Reservoir is very dirty, your Spray Nozzles could get clogged from the inside.

To deal with clogged Spray Nozzles:

• Increase the frequency you use the Oil Skimmer and remove Sludge.

• Replace all of the Water in the Water Reservoir, then run a 60-minute Wash Cycle with no Parts.

• Remove the clogged Spray Nozzles with a wrench, clean them, then put them back in.

Do not run a Wash Cycle without the Spray Nozzles in place.

Environmental Issues

Do not dispose of your Spray-Wash Cabinet waste by throwing it in the trash; it is not regular waste.

Important: You must dispose of the liquid waste that comes from your Spray-Wash Cabinet per

all applicable federal, state, and/or local codes. Failure to dispose properly harms the environment and exposes your business to fines and/or legal issues.

Note that appropriate disposal methods include safely storing your waste until you are ready to dispose of it.

You must be proactive and determine the best legal and ethical ways to dispose of this waste.

Your Spray-Wash Cabinet produces three types of liquid waste that must be disposed of properly:

• Oil. Sits on top of the Water/Detergent mixture when washed off of car Parts. After you remove it using the Oil Skimmer, you must dispose of it properly.

• Water/Detergent mixture. Used to clean your car Parts. The resulting liquid is not safe to dispose of using normal methods; you must dispose of it properly.

• Sludge. Sinks to the bottom of the Water Reservoir. This semi-liquid waste is a combination of the wastes that came off of the car Parts that you cleaned. It also must be disposed of properly.

Some ideas for finding the legal and ethical ways of disposing of the waste from your Spray-Wash Cabinet include:

• Contact the Environmental Protection Agency (their website is epa.gov) to see if they provide any advice about how to dispose of liquid waste.

• Use a home pickup service, if your waste management company offers it in your area for your liquid waste. Contact your waste management company for more information.

• Find a drop-off facility that accepts your liquid waste. Contact your state and/or local government for more information about these facilities.

• Hire a waste management consultant. They can come to your business location, review your waste, and give you their opinion of how best to dispose of it.

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you must warm the solution to at least

160°F (71°C) before starting a Wash Cycle.

Troubleshooting

Issue Action to Take

Pump and heaters not working. Make sure the Spray-Wash Cabinet is getting power.

Cleaning quality is poor. Make sure the right Detergent is being used.

Check the Breakers; make sure they are On.

Make sure the Spray Nozzles are not clogged.

Make sure the Water/Detergent solution is not dirty but is hot.

Water/Detergent solution does not get hot.

Pump motor comes on but is not pumping or has little pressure.

Spray Nozzles and/or pump impeller clog frequently.

Solution is foaming. You are using the wrong Detergent; switch Detergents.

Make sure the Spray-Wash Cabinet is getting power (Breakers on, Power Cord connected), then wait for the temperature to rise to 160° to 180°F (71° to 82°C).

Make sure Water level is high enough; it should be just above the bottom of the Grate.

Make sure the Spray Nozzles and/or pump impeller are not clogged from the inside; if they are, clean them.

Use the Oil Skimmer and remove Sludge more often.

Clean or replace the Water/Detergent solution more often.

Remove the Spray Nozzles and/or pump impeller, and clean them.

The Wash Cycle was started when the Water/Detergent solution was cold;

Detergent concentration is too low; add Detergent.

Water level is too low; add Water.

Rust inside cabinet. You are using the wrong Detergent; switch Detergents.

Turntable not turning smoothly. Check the Friction-Drive Wheel for worn wire brushes. If worn,

If you continue to have problems with your Spray-Wash Cabinet, visit

www.bendpak.com/support/ or call Ranger Products at (805) 933-9970.

RS Series Spray-Wash Cabinets 19 P/N 5900245 — Rev. B7 — November 2019

The Spray-Wash Cabinet is not being used enough; remove the rust, then perform a Wash Cycle at least once a month.

Spray-Wash Cabinet was not started up correctly. Remove rust with steel wool, change solution to twice the normal Detergent level, then perform the Start-Up Process again.

replace with Ranger SKU 5335721.

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More About Foaming

If the information on the previous page about dealing with excessive foaming did not help with your foaming problem, here are some less common issues to consider:

• Oil skimming. Your oil skimming could be removing defoamant. You can try adjusting the skimmer to operate when the solution cools and oils have floated to the surface and the defoamants has returned to the solution. However, if you are cleaning synthetic oils and greases, you should run your oil skiller continuously; the buildup of synthetic oils will cause extra foam.

• Contaminants with animal fat. Greases and other contaminants that contain animal fat can cause extra foaming with alkaline chemicals.

If you are using a detergent other than Aluma-Klean, here are some other factors to consider:

• Types of contaminants. The type of contaminants on the parts you are washing can interact with the detergent, causing extra foaming. Check to see if your detergent is compatible with the operating temperature of the Parts Washer, the kinds of parts you are washing, and the types of metals in the parts you are washing. If the detergent is not compatible, change to a more compatible type.

• Detergent concentration. Make sure the concentration of the detergent you are using is compatible with the Parts Washer. If the concentration is too little or too much, it could be the source of the foaming.

• Detergent type. Make sure the detergent is formulated for high velocity and high impact washing of parts. Detergents not specifically developed for washing parts under these conditions can foam much more than normal when used in a Parts Washer.

Additional Aluma-Klean Safety Information

Your Parts Washer comes with Aluma-Klean detergent.

⚠ WARNING: Use care when handling Aluma-Klean detergent. It is harmful if swallowed, can

cause severe skin burns and eye damage, and can cause respiratory irritation.

The Material Data Safety Sheet for Aluma-Klean Detergent, which contains additional safety information about it, is available on the Ranger website.

First aid measures include:

• Eyes. Check for and remove contact lenses. Immediately flush eyes with water for at least 15 minutes, occasionally lifting the upper and lower eyelids.

immediately

• Skin. In case of skin contact, immediately flush the skin with water for at least 15 minutes while removing contaminated clothing. Thoroughly wash clothing before reuse. Get medical attention if irritation develops.

• Inhalation. Move exposed person to fresh air. If irritation persists, get medical attention.

• Ingestion. Wash out mouth with water. Do not induce vomiting unless directed to do so by medical personnel. Never give anything by mouth to an unconscious person. If affected person is conscious, give plenty of water to drink.

Get medical attention immediately

Get medical attention

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