Ranger Laser-Spot LS43B Installation And Operation Manual

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1645 Lemonwood Dr.
Santa Paula, CA 93060 USA
Model:
Toll Free: (800) 253-2363
Tel: (805) 933-9970
rangerproducts.com
Laser-Spot™ Wheel Balancer
Manual P/N 5900086 — Manual Revision A1 — December 2018
LS43B
DANGER
Designed and engineered in Southern California, USA. Made in China.
Read the
product. Failure to follow the instructions and safety precautions in this manual can result in serious injury or death. Make sure all other operators also read this manual. Keep the manual near the product for future reference. By proceeding with setup and operation, you agree that you fully understand the contents of this manual.
entire
contents of this manual
before
using this
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Manual. LS43B Laser-Spot™ Wheel Balancer, Installation and Operation Manual, Manual P/N 5900086, Manual Revision A1, Released 12/21/2018.
Copyright. Copyright © 2018 by BendPak Inc. All rights reserved. You may make copies of this document if you agree that: you will give full attribution to BendPak Inc., you will not make changes to the content, you do not gain any rights to this content, and you will not use the copies for commercial purposes.
Trademarks. BendPak, the BendPak logo, Ranger, and the Ranger logo are registered trademarks of BendPak Inc. All other company, product, and service names are used for identification only. All trademarks and registered trademarks mentioned in this manual are the property of their respective owners.
Limitations. Every effort has been made to have complete and accurate instructions in this manual. However, product updates, revisions, and/or changes may have occurred since this manual was published. BendPak Ranger reserves the right to change any information in this manual without incurring any obligation for equipment previously or subsequently sold. BendPak Ranger is not responsible for typographical errors in this manual. Feel free to contact us at any time to get the latest information about any product: rangerproducts.com.
Warranty. The BendPak Ranger warranty is more than a commitment to you: it is also a commitment to the value of your new product. For full warranty details, contact your nearest BendPak Ranger dealer or visit
bendpak.com/support/warranty.
online form to register your product (be sure to click Submit).
Go to bendpak.com/support/register-your-product/ and fill out the
Safety. Your new product was designed and manufactured with safety in mind. Your safety also depends on proper training and thoughtful operation. Do not set up, operate, maintain, or repair the unit without reading and understanding this manual and the labels on it;
do not use this product unless you can do so safely!
Owner Responsibility. In order to maintain your product properly and to ensure operator safety, it is the
responsibility of the product owner
to read and follow these instructions
:
• Follow all setup, operation, and maintenance instructions.
• Make sure product setup conforms to all applicable local, state, and federal codes, rules, and regulations, such as state and federal OSHA regulations and electrical codes.
• Read and follow all safety instructions. Keep them readily available for operators.
• Make sure all operators are properly trained, know how to safely operate the unit, and are properly supervised.
• Do not operate the product until you are certain that all parts are in place and operating correctly.
• Carefully inspect the product on a regular basis and perform all maintenance as required.
• Service and maintain the unit only with approved replacement parts.
• Keep the manual with the product and make sure all labels are clean and visible.
Only use this product if it can be used safely!
Unit Information. Enter the Model Number, Serial Number, and the Date of Manufacture from the label on your unit. This information is required for part or warranty issues.
Model:
Serial:
Date of Manufacture:
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Table of Contents
Introduction 3 Operation 22
Shipping Information 4 Maintenance 39
Safety Considerations 4 Troubleshooting 40
Components 6 Wiring Diagram 44
FAQ 8 Labels 45
Specifications 9 Parts 47
Installation 11 Maintenance Log 63
Introduction
This manual describes the Ranger LS43B Wheel Balancer, which is a computer-controlled Wheel Balancer that provides fast, accurate Wheel balancing for a wide variety of Wheels.
The LS43B includes our exclusive Laser-Spot™ technology for precise weight placement.
More information about BendPak Ranger products is available at rangerproducts.com.
This manual is mandatory reading for all users
operates, maintains, or repairs it.
of the LS43B, including anyone who sets up,
DANGER Be very careful when setting up, operating, maintaining, or repairing this equipment;
failure to do so could result in property damage, product damage, injury, or (in very rare cases) death. Make sure only authorized personnel operate this equipment. All repairs must be performed by an authorized technician. Do not make modifications to the unit; this voids the warranty and increases the chances of injury or property damage. Make sure to read and follow the instructions on the labels on the unit.
Keep this manual on or near the equipment so that anyone who uses or services it can read it.
Technical support and service for your Wheel Balancer is available from your distributor or by calling BendPak Ranger at (805) 933-9970. You may also call regarding parts replacement (please have the serial number and model number of your unit available).
LS43B Laser-Spot™ Wheel Balancer 3 P/N 5900086 — Rev. A1 — 12/212018
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Do not sign the bill of lading until
you have inspected the shipment.
Shipping Information
Your equipment was carefully checked before shipping. Nevertheless, you should thoroughly inspect the shipment
When you sign the bill of lading, it tells the carrier that the items on the invoice were received in good condition. items listed on the bill of lading are missing or damaged, do not accept the shipment until the carrier makes a notation on the bill of lading that lists the missing or damaged goods.
If you discover missing or damaged goods lading, notify the carrier at once and request the carrier to make an inspection. If the carrier will not make an inspection, prepare a signed statement to the effect that you have notified the carrier (on a specific date) and that the carrier has failed to comply with your request.
It is difficult to collect for loss or damage after you have given the carrier a signed bill of lading. If this happens to you, file a claim with the carrier promptly. Support your claim with copies of the bill of lading, freight bill, invoice, and photographs, if available. Our willingness to assist in helping you process your claim does not make us responsible for collection of claims or replacement of lost or damaged materials.
before
you sign to acknowledge that you received it.
after
after
you receive the shipment and have signed the bill of
If any of the
Safety Considerations
Read this manual carefully before using your new product.
the product until you are familiar with all operating instructions and warnings. Do not allow anyone else to operate the product until they are also familiar with all operating instructions and warnings.
Safety Information
Please note the following:
• The product is a Wheel Balancer.
• The product should only be operated by authorized personnel. Keep children and untrained personnel away from the product.
• When using the product, wear appropriate work clothes (nothing loose) and ANSI-approved safety goggles (or similar). Keep hair, jewelry, and clothing away from the Balancer.
• When a Wheel is spinning, keep away from it.
• Do not use the product while tired or under the influence of drugs, alcohol, or medication.
• Do not use the product in the presence of cigarette smoke, dust, or flammable liquids or gases. Use the product indoors in a well-ventilated area.
• Do not make any modifications to the product; this voids the warranty and increases the chances of injury or property damage.
• Make sure all operators read and understand the Installation and Operation Manual. Keep the manual near the device at all times.
• Make a visual inspection of the product before using it each time. Do not use the product if you find any missing or damaged parts. Instead, take the unit out of service, then contact an authorized repair facility, your distributor, or Ranger Products at (805) 933-9970.
• BendPak Ranger recommends making a Replace any damaged or severely worn parts, decals, or warning labels.
Use it only for its intended purpose.
thorough
Do not set up or operate
inspection of the product once a month.
LS43B Laser-Spot™ Wheel Balancer 4 P/N 5900086 — Rev. A1 — 12/212018
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Symbols
Following are the symbols that may be used in this manual:
DANGER Calls attention to a hazard that will result in death or injury.
WARNING Calls attention to a hazard or unsafe practice that could result in death or injury.
CAUTION Calls attention to a hazard or unsafe practice that could result in personal injury,
product damage, or property damage.
NOTICE Calls attention to a situation that, if not avoided, could result in product or property
damage.
Tip Calls attention to information that can help you use your unit better.
Liability Information
BendPak Ranger assumes no liability for damages resulting from:
• Use of the equipment for purposes other than those described in this manual.
• Modifications to the equipment without prior, written permission from BendPak Ranger.
• Damage to the equipment from external influences.
• Incorrect operation of the equipment.
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Components
Balancer components include:
Display Panel. Shows information about what you are doing with the Balancer.
Hood. Covers the Wheel while it spins.
Inner Arm / Distance Ruler. Used to find the Distance between the Balancer and the inner edge of the Wheel being balanced.
Outer Arm. Used to find the Width of the Wheel being balanced.
Control Panel. Used to control the Balancer.
Power Switch. Turns the Balancer on and off.
Storage Trays. Storage for Clip-On Weights and other items you want to have handy.
Adhesive Weight Dispensers. Dispenses your Adhesive Weights.
Storage Rack. Holds items you want to have handy.
Cone Hangers. Hold your Mounting Cones when not in use.
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Balancer accessories include:
Quick-Release Hub Nut. Holds the Wheel on the Balancer, once the Wheel is mounted.
Hex Key Wrench Set. Used during installation. Hex key wrenches are sometimes called Allen® wrenches.
Anchor Bolts. Anchor the Balancer to the floor at the desired location. Anchoring the Balancer is optional, but strongly recommended.
Wheel Weight Tool. Used to put on and take off Clip-On Weights.
Weight Removal Tool. Used to remove Adhesive Weights.
Mounting Spring. Secures the Wheel when using Rear- and Dual-Cone Mounting.
Inner and Outer Gauge Calibration Tool. Used for calibrating the unit, when necessary.
Mounting Cone assortment. Supports a wide range of Wheel sizes.
Calipers. Used to measure the Width of a Wheel. Done automatically in most cases, so you may not need to use the Calipers too often. Come in a box of their own.
Spacer Ring. Attaches to the Shaft Flange for larger Wheels only.
All of the Balancer accessories are shown and identified in Parts (the Balancer accessories are shown on one of the pages towards the end of the Parts section).
Other terms you need to understand include:
Wheel. A circular metal piece that attaches to an axle and rotates. A Tire is an optional part of a Wheel.
Tire. A circular rubber piece that surrounds and attaches to a Wheel; more specifically, to the Rim, which is the part of the Wheel that directly touches the Tire. Most Tires are pneumatically inflated (filled with a gas, such as air, hydrogen, helium, or nitrogen) and made out of rubber (synthetic or natural).
Rim. The part of a Wheel that directly attaches to a Tire; almost always the outer portion of the Wheel. Because modern Wheels are frequently created from a single piece of metal, “Wheel” and “Rim” are sometimes used interchangeably.
Hub. The part of a Wheel that is not the Rim; the central portion of the Wheel.
Imbalance. An unbalanced weight distribution in a Wheel; it can cause uneven rotation (which results in Wheel wobble, uneven Tire wear, and Vehicle vibration).
weight must be applied opposite the imbalance.
To correct an imbalance, a
Planes. When a Wheel is figuratively divided down the middle into two sections, it creates two planes; called Inner and Outer (see About Planes for more information). Balancing is more effective when planes are analyzed for imbalance separately (and addressed separately), called
not
Dynamic Balancing. Inner and Outer planes are
the same as the three specific locations on the
Wheel where Weight can be added, named Inner Plane, Center Plane, and Outer Plane.
Clip-On Weights. Metal weights that are held in place on the Wheel by clipping them to the
not
Inner or Outer Edge. Older Clip-On Weights made of lead should
be used as they are a hazard
to the environment; they are also illegal to use in many countries and some states in the U.S.
Adhesive Weights. Weights that are flat and held in place on the Wheel with adhesive; they get placed on the Inner, Outer, or Center Plane. Adhesive Weights come in both black and gray, making them harder to see and thus not interfering with the attractiveness of the Vehicle’s Wheels/Rims.
Placement Indicators. Light up when the best weight location is reached.
Balancing modes. The Balancer supports Dynamic Balancing, Static Balancing, Aluminum Alloy Balancing, and Hidden Balancing Modes.
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Dynamic Balancing. Balancing a steel Wheel where each of the two planes are analyzed separately. If there is an imbalance, the two planes are brought back into balance separately. Dynamic Balancing is a more recent technology than Static Balancing and generally produces a better balance.
Static Balancing. Balancing a Wheel as a whole; that is, on a single plane only. This is an older method of balancing and is generally not as effective as Dynamic Balancing. Static Balancing is required for motorcycle Wheels and older Wheels that are 4 inches wide or less; also used if only Adhesive Weights can be attached on the Center Plane of the Wheel.
Aluminum Alloy Balancing. Balancing Wheels made of aluminum alloy. The Weights are placed differently on these Wheels, so you need to know where you want to put the Weights and select the appropriate ALU Mode. ALU Modes generally use Adhesive Weights, which are less visible than Clip-On Weights.
HID (Hidden) Balancing. Balancing a Wheel where the Outer Plane Weights are placed behind selected spokes so they are hidden, as much as possible.
Optimize Function. When a Wheel has significant imbalance (30 grams / 1 ounce or more), you can use the optional Optimize Function to lessen the imbalance.
Frequently Asked Questions
Question: What does a Wheel Balancer do?
Answer: They correct imbalance of a Wheel. If you drive a Vehicle with imbalanced Wheels, the
Vehicle could experience noise, vibrations, wobbling, reduced or uneven Tire tread wear, and some components could wear out sooner rather than later. Getting a Vehicle’s Wheels balanced may even increase its mileage.
Q: Is Wheel Balancing the same as Wheel Alignment?
A: No. When you balance a Wheel, you fix a weight distribution problem that can cause Wheel
wobble, uneven Tire wear, and Vehicle vibration. This is done by putting Weights on the Wheel in appropriate locations.
When you align a Wheel, you are adjusting the angles of the Wheels back to the manufacturer’s recommendation, which reduces Tire wear and ensures the Vehicle drives straight and true (that is, the Vehicle does not pull to one side).
Q: Where can I put my Wheel Balancer?
A: What you want is a flat Concrete floor with room around it that is also near where you work on
Wheels. Ideally, you want it somewhere off the beaten path, as you want to keep everyone away from the Balancer while it is in use.
Q: Why are there two types of Weights?
A: Clip-On Weights are more visible. Adhesive Weights are lower profile and come in two colors so
you can try to color match with the Rim, so they are less visible. Some Vehicle owners with expensive Tires prefer Adhesive Weights because they are less visible.
Q: Why isn’t there a plug on the end of the Power Cord?
A: 220 VAC plugs vary by region, so you need to use one that is appropriate for the power outlet
where you will be using your Wheel Balancer. You plug to the power source in accordance with applicable electrical codes.
LS43B Laser-Spot™ Wheel Balancer 8 P/N 5900086 — Rev. A1 — 12/212018
must use
a licensed Electrician to wire the
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Specifications
Model LS43B
Motor 220 VAC, 50/60 Hz, 1 Ph
Working Temperature -5°C to 50°C / 27°F to 82°F
Balancing Modes 1 dynamic / 1 static / 3 aluminum
Maximum Tire Diameter 47" / 1,194 mm
Maximum Tire Weight 145 lbs. / 65 kg
alloy / 1 hidden
Max. Wheel Diameter
Wheel Width Capacity
Balancing Increments
Accuracy
Resolution
Height, Hood Up
Height, Hood Down
Width
Depth, Hood Up
Depth, Hood Down
Power Cord Length
Working Temperature
10" to 30" / 254 mm to 762 mm
2" to 18" / 51 to 457 mm
0.25 grams / .01 ounce
+/- 1 gram / .035 oz
5 grams /.25 oz
66" / 1,676 mm
53" / 1,346 mm
54" / 1,371 mm
39" / 990 mm
40" / 1,016 mm
63" / 1,600 mm
27°F – 82°F / 5°C – 50°C
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Installation Checklist
Following are the steps needed to install an LS43B Wheel Balancer. Perform them in the order shown.
1. Review the installation Safety Rules.
2. Plan for Electrical Work.
3. Make sure you have the necessary Tools.
4. Select the Installation Site.
5. Make sure there is adequate Clearance on all Sides.
6. Unpack the Components.
7. Identify the Components on the Back of the Unit.
8. Install the Display Panel.
9. Install the Mount Box.
10. Install the Hood.
11. Install the Outer Arm.
12. Install the Shaft.
13. Anchor the Unit.
14. Connect to a Power Source.
15. Test the Balancer.
16. Review the Final Checklist.
Requires a licensed Electrician
.
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Installation
This section describes how to install your Balancer.
Installation Safety Rules
Pay attention at all times during installation.
clear of moving parts. Keep hands and fingers away from pinch points.
Use caution when unpacking the Balancer from its shipping container and setting it up. The Balancer is heavy and the weight is not evenly distributed; dropping or knocking over the unit may cause equipment damage or personal injury.
Use appropriate tools and equipment. Stay
WARNING You must wear appropriate protective clothing at all times during setup: leather
gloves, non-skid steel-toed work boots, ANSI-approved eye protection, and an industrial back belt. Although rare, an accident could cause significant injuries. The Balancer includes a laser spotter:
Only allow experienced, trained technicians to install the Balancer. In particular, all electrical work
must
be done by a licensed, certified Electrician.
Do not look into the laser.
CAUTION Certain parts of installing the Balancer are difficult for just one person. BendPak
Ranger strongly recommends having two or more persons work together to install the Balancer.
If you have to use an extension cord, make sure its current rating is equal to or greater than that of the equipment being used. Make sure the extension cord cannot be stepped on, run over, or pulled out. Extension cords are also a tripping hazard, so they must be secured.
Plan for Electrical Work
The Balancer does not come with a Plug on the end of the Power Cord; it is your responsibility to supply the Plug and have an Electrician attach it to the Power Cord.
Refer to Wiring Diagram for wiring information.
WARNING All electrical work, such as attaching the Plug to the Power Cord,
by a licensed, certified Electrician
electrical codes at your location.
in accordance with all applicable
must be done
Tools
You may need some or all of the following tools:
• Hex key wrench set (four hex keys come with the unit: 3, 4, 5, and 8 mm in the Mount Bar box)
• SAE and Metric wrench sets
• Adjustable wrench
• Scissors, utility knife, or other cutting tool
• Hammer
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Finding a Location
Keep in mind the following when deciding on a location:
Power source. The Balancer needs to be near an appropriate 220 VAC power source.
Floor. The Balancer is best used on a flat, concrete floor. If the floor is unstable or not flat, the Balancer will not work correctly; the readings will not be right.
Accessibility. You need some space to move the Wheels you are going to balance to and from the Balancer.
Danger. When a Wheel is spinning on the Balancer, you need to keep people away from it. Do not set up the Balancer in a well-travelled area.
No water. The Balancer has electronic components. If the Balancer gets wet while turned on, those electronic components will most likely short circuit and have to be replaced.
WARNING Do not use the Balancer if it is sitting in water. You will almost certainly short circuit
the electronic components in the Balancer and you could electrocute yourself.
Clearances
For safety purposes and to allow space to work with Wheels, a certain amount of space around the Balancer is needed.
You also need enough room
LS43B Laser-Spot™ Wheel Balancer 12 P/N 5900086 — Rev. A1 — 12/212018
above
the Balancer for the Hood to move freely.
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Unpacking
Use caution when unpacking the Balancer from its shipping container. You do not want to damage the unit, misplace any of the components that come with it, or hurt anyone.
CAUTION Make sure to use an appropriate lifting device, such as a forklift or pallet jack, to
move the Balancer while it is on its pallet. Make sure only personnel who are experienced with material handling procedures are allowed to move the Balancer. The Balancer is heavy and the weight is not evenly distributed; dropping or knocking over the unit may cause equipment damage or personal injury. Do not lift the Balancer by the Shaft Housing; it is not strong enough for that.
We recommend you unpack the Balancer in the area where you are going to set it up.
To unpack the Balancer:
1. Remove the carton by flipping down the metal tabs at the bottom and pulling off the top.
2. Remove the shipping bolts that are holding the Balancer to the Pallet.
3. Remove the straps and plastic wrap that held the Balancer components during shipping.
4. Lean the Balancer over and reach underneath it to
5. Move the Balancer off the Pallet, then move it to the desired location.
Important: Do not lift the Balancer by the Shaft Housing; it is not strong enough to bear the
CAUTION Ranger recommends having at least two people move the Balancer; it is heavy. If it
Components on the Back of the Balancer
The Balancer has multiple components on the back that need to be installed.
Balancer components on the back include:
Display Panel Mount Bar. Holds the Display in place. Connects to the back of the Balancer via the Display Panel Base Plate, which is at one end. The Display attaches to the other end.
Mount Box. Connection point for the Hood Mount Bar and the Outer Arm Mount Bar. Connects to the back of the Balancer.
Hood Mount Bar. Holds the Hood. Connects the Hood to the Mount Box.
Outer Arm Mount Bar. Holds the Outer Arm. Connects the Outer Arm to the Mount Box.
pull out the Accessory Box
weight of the Balancer.
is dropped or falls, it could cause injuries and/or the Balancer could be damaged.
.
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The following drawing shows the components on the back of the Balancer.
Not necessarily to scale. Not all components shown. The three Connectors are cable fitting connects to one, and only one, of the three Connectors. Do not force a cable fitting into a Connector; you could damage the Connector and/or the cable fitting.
The
Display Panel Mount Bar
the Balancer) and a
Mount Plate
LS43B Laser-Spot™ Wheel Balancer 14 P/N 5900086 — Rev. A1 — 12/212018
has a
Base Plate
at the bottom (where it connects to the back of
at the top (where it connects to the Display).
not
the same. Each
Page 15
Installing the Display Panel
The Display Panel shows information about what is happening during the balancing of a Wheel.
To install the Display Panel:
1. Locate the Display Panel and the Display Panel Mount Bar.
– The Display Panel Base Plate (located on the bottom of the Display Panel Mount Bar, see
drawing on previous page) connects to the back of the Balancer using four hex bolts, four split lock washers, and four standard washers; these come connected to the back of the Balancer.
– The Display Panel connects to the Display Panel Mount Plate (located on the top of the Display
Panel Mount Bar) using four hex bolts that come connected to the back of the Display Panel.
2. Remove the four 6 mm hex bolts, four split lock washers, and four standard washers on the back of the Balancer.
3. Put the Display Panel Base Plate into position, then install the four hex bolts, four split lock washers, and four standard washers to secure it; tighten securely, but do not overtighten.
4. Remove the four 3 mm hex bolts from the center back of the Display Panel.
5. Put the Display Panel into place against the Display Panel Mount Plate, then install the four hex bolts to secure it; tighten securely, but do not overtighten.
6. Run the cable from the back of the Display Panel down to the Connectors, then connect it to the appropriate Connector.
Each of the three Connectors on the back of the Balancer are different, so make sure to connect the Display Panel cable to the appropriate Connector.
The Display Panel Cable Connector has five holes in it.
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Installing the Mount Box
The Mount Box holds both the Hood Mount Bar and the Outer Arm Mount Bar. It installs on the back of the Balancer on the left side.
Note: You
must
install the Mount Box before you can install the Hood or the Outer Arm.
To install the Mount Box:
1. Locate the Mount Box and the four bolts, four washers, and four split lock washers required to install it.
– The Mount Box comes in a separate box that also includes bolts and washers in a bag.
– The Mount Box connects to the back of the Balancer using four hex bolts, four washers, and
four split lock washers.
– The cover of the Mount Box comes already in place. However, it is easier to install the Mount
Box if you remove the Cover. To do this, remove the two 3 mm hex bolts on each side of the Cover.
2. Using four bolts, washers, and split lock washers, connect the Mount Box to the back of the Balancer; tighten securely with a wrench.
The Mount Box is now ready to support the Hood Mount Bar and the Outer Arm Mount Bar.
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Page 17
Installing the Hood
The Hood covers the Wheel while it spins during a Balancing.
CAUTION Keep away from the Hood and the Wheel while the Wheel is spinning. Touching the
Wheel while it is spinning could result in injury.
Important: The following procedure assumes the Mount Box is already installed. If the Mount Box
is
not
already installed, you must do it now.
To install the Hood:
1. Locate the Hood, the Hood Mount Bar, and the hex bolts and washers required to connect them.
– The Hood connects to the Hood Mount Bar using two 5 mm hex bolts and washers; these
come from the factory in place.
– The Hood Mount Bar connects to the Mount Box via a large hole in one end of the Hood
Mount Bar.
2. Put the hole on the bottom end of the Hood Mount Bar over the silver rod on the left side of the Mount Box, align the holes, then tighten the 4 mm screws.
Make sure to set up the Hood Mount Bar so that the rubber stop piece hits the back of the Balancer when the Hood Mount Bar is in its forward position.
3. Find the large silver washer and 8 mm bolt, put the washer and bolt into place where the Hood Mount Bar slid over the silver rod on the Mount Box, then tighten the 8 mm bolt into the end of the silver rod.
4. Remove the two 5 mm hex bolts and the split lock washers from the top of the Hood Mount Bar.
They come from the factory in place.
5. Put the Hood into position next to the top of the Hood Mount Bar.
6. Replace the two 5 mm hex bolts and split lock washers you just removed; tighten them securely.
7. Route the cable from the bottom of the Mount Box to the Connectors, then connect the end of the cable to the appropriate Connector.
The Hood Cable Connector has two holes in it.
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Installing the Outer Arm
The Outer Arm is used to automatically establish the Diameter of the Wheel being balanced.
Important: The following procedure assumes the Mount Box is already installed. If the Mount Box
not
already installed, you must do it now.
is
To install the Outer Arm:
1. Locate the Outer Arm Mount Bar, the Outer Arm, and the Hex bolts required to connect them.
– The Outer Arm Mount Bar connects to the Mount Box using four 5 mm hex bolts, four split
lock washers, and four standard washers. These come in place on the Mount Box.
– The Outer Arm connects to the Outer Arm Mount Bar using one 4 mm hex bolt, one split lock
washer, and one large black plastic washer. These come in place on the long piece connected to the Outer Arm counterweight.
2. Remove the four 5 mm hex bolts, four split lock washers, and four standard washers from their location on the Mount Box.
3. Connect the Outer Arm Mount Bar to the Mount Box using the four 5 mm hex bolts, split lock washers, and standard washers you just removed. Tighten securely, but do not overtighten.
4. Remove the 4 mm hex bolt, split lock washer, and large black plastic washer from the end of the Rod connected to the Outer Arm counterweight.
5. Slide the Rod through the Tube on the Outer Arm Mount Bar, then reattach the 4 mm hex bolt, split lock washer, and large black plastic washer you just removed. Tighten securely, but do no overtighten.
6. Run the Cable coming off the Outer Arm through the clips on the underside of the Outer Arm Mount Bar, then connect the fitting on the end of the cable to the appropriate Connector.
The Display Panel Cable Connector has three holes in it.
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Page 19
Installing the Shaft
The Shaft holds the Wheels you are balancing.
Tip Consider having two people on hand to install the Shaft: one person to hold the Shaft
Assembly in place while the second person screws in the Mounting Bolt. Also, consider having some rags nearby; the Shaft comes greased to protect it.
To install the Shaft:
1. Locate the Shaft Assembly and the Mounting Bolt from the parts supplied with the Balancer.
2. Clean the Shaft Assembly by removing the shipping grease and any dirt that has accumulated.
3. Put the Shaft Assembly into place next to the Shaft Housing and hold it there.
Note: It is easier to install the Shaft with two people.
4. Put the Mounting Bolt into the end of the Threaded Shaft and begin tightening it.
5. Before fully tightening the Mounting Bolt, make sure the Alignment Marks are aligned (see drawing below).
Not necessarily to scale. Not all components shown.
6. Tighten the Mounting Bolt into place.
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Page 20
Anchoring the Balancer
The Balancer has three holes for Anchor Bolts, which hold the Balancer in place while you use it.
Important: You are
Balance can result in inaccurate readings.
To anchor the Balancer:
1. Move the Balancer to the desired location.
Remember that you need to allow some space around the Balancer. Refer to Finding a
Location for additional information.
2. Using the holes in the base as guides, drill the holes for the M10 x 59 mm Anchor Bolts.
Go in straight; do not let the drill wobble. Use a carbide bit (conforming to ANSI B212.15-1994).
required
to bolt your Balancer into place, as movement during a Wheel
The diameter of the drill bit must be the same as the diameter of the Anchor Bolt. So if you are using an M10 diameter Anchor Bolt, for example, use an M10 diameter drill bit.
3. Vacuum each hole clean.
BendPak recommends using a vacuum to get the hole very clean.
Do
not
ream the hole. Do
4. Make sure the Washer and Nut are in place, then insert the Anchor Bolt into the hole.
The Expansion Sleeve of the Anchor Bolt may prevent the Anchor Bolt from passing through the hole in the Base Plate; this is normal. Use a hammer or mallet to get the Expansion Sleeve through the Base Plate and into the hole.
Even using a hammer or mallet, the Anchor Bolt should only go into the hole part of the way; this is normal. If the Anchor Bolt goes all the way in with little or no resistance, the hole is too wide.
not
make the hole any wider than the drill bit made it.
Once past the hole in the Base Plate, the Anchor Bolt eventually stops going down into the hole as the Expansion Sleeve contacts the sides of the hole; this is normal.
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Page 21
5. Hammer or mallet the Anchor Bolt the rest of the way down into the hole.
Stop when the Washer is snug against the Base Plate.
6. Wrench each Nut
Important: Do
Wrenching the Nut forces the Wedge up, forcing out the Expansion Sleeve and pressing it tightly against the Concrete.
clockwise
not
use an impact wrench to torque the Anchor Bolts.
to the recommended torque, 60 – 70 lbf-ft / 81 – 95 N-m.
Connect to a Power Source
The Balancer is configured to use a 220 VAC, 50/60 Hz power source. The Power Cord must be connected to a 50 amp breaker.
A Power Cord with no Plug is provided with the unit. You need to have a licensed, certified Electrician wire the open end of the Power Cord to an appropriate 220 VAC Plug.
Refer to Wiring Diagram for a wiring diagram.
WARNING All electrical work
Additional electrical information:
• Operation with no Ground can damage electronics and could create a shock hazard.
• Damage caused by improper electrical installation voids the warranty.
• Most electrical codes require “hard-wiring” when the machine is bolted to the floor. Consult a licensed Electrician regarding the applicable codes for your location.
must be done by a licensed, certified Electrician
.
Test the Balancer
To test the Balancer to see if it is ready for normal operation:
1. Turn the Balancer On/Off switch to On.
The Display Panel shows Bal on the Inner Window and 11 on the Outer Window, followed by default Wheel dimensions.
2. Mount a standard steel Wheel of a size you most often balance.
Refer to Mounting a Wheel for specific mounting instructions.
3. Move the Inner Arm to the Inner Edge of the Wheel; let go when you hear the Balancer beep.
4. Move the Outer Arm to the outer Edge of the Wheel; let go when you hear the Balancer beep.
5. Lower the Hood.
The Wheel starts to spin clockwise when the Hood is lowered.
If the Wheel does not spin or spins counterclockwise instead of clockwise, turn the Balancer off and contact your dealer, visit www.bendpak.com/support/, or call (805) 933-9970.
6. Put the Outer Arm against the Outer Edge and wait for the beep.
If there is no beep, refer to Troubleshooting for more information.
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Final Checklist Before Operation
Make sure these things have been done
• Review the Installation Checklist to make sure all steps have been performed.
• Make sure the Balancer is getting power from the power source.
• Check to see that all Anchor Bolts are in position and tightened.
• Leave the Manual with the owner/operator.
Operation
This section describes how to use your LS43B Wheel Balancer.
About the LS43B Wheel Balancer
The LS43B Wheel Balancer is a computer-controlled Wheel Balancer that provides fast, accurate Wheel balancing for a wide variety of Wheels. It optimizes Wheel weight placement using Laser-Spot™ technology, which indicates weight placements on the Wheel using a red laser line.
DANGER Do not look directly into the laser; you will damage your eyes and could be blinded.
Usage Precautions
before
using your Balancer:
Keep the following in mind while you use your Balancer:
• Make a visual inspection of the unit any issues. Instead, take the unit out of service, then contact your dealer, visit
www.bendpak.com/support/, or call (805) 933-9970.
• Keep the work area clean and well lit. Dirty, cluttered, and dark work areas increase the chances of an accident happening.
• Do not remove the Storage Trays unless instructed to do so by Ranger Support. There are no user serviceable parts underneath.
• When using the product, you toed work boots, and an industrial back belt. Keep hair, jewelry, and clothing away from the unit.
• When using the product,
times
: safety glasses, a face shield, or protective goggles.
WARNING Always wear ANSI-approved eye protection. Although rare, an accident could
• Only authorized personnel may use the unit. Keep children and untrained personnel away.
• Do not use the unit in a wet environment or expose it to rain or excess moisture.
• If an extension cord is necessary, a cord with a current rating equal to or more than that of the equipment must be used. Cords rated for less current than the equipment may overheat. Care should be taken to arrange the cord so that it will not be tripped over or pulled.
• Do not use the unit in the vicinity of open containers of flammable liquids.
• Clean the unit according to the instructions in Maintenance.
• Read the entire Installation and Operation Manual before using the unit.
before each use
must
wear appropriate work clothing: leather gloves, non-skid steel-
the operator must wear ANSI-approved eye protection at all
cause significant injuries to your eyes.
. Do not operate your Balancer if you find
Do not look into the laser.
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Viewing Information on the Display Panel
The Display Panel shows you information about the Wheel you are balancing.
Note: There are no buttons to push on the Display Panel; it only displays information.
The parts of the Display Panel include:
Inner / Distance Window. During the Measurements phase—prior to spinning the Wheel—this Window shows the distance from the edge of the Balancer to the inner edge of the Wheel (measured by the Inner Arm). During the Weights phase—after spinning the Wheel—it shows the weight to be added to the inner plane of the Wheel.
Outer / Diameter Window. During the Measurements phase, this Window shows the Diameter of the Wheel (measured by the Outer Arm). During the Weights phase, it shows the weight to be added to the outer plane of the Wheel.
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Page 24
Width Window. During the Measurements phase, this Window shows the Width of the Wheel (determined automatically from the measurements taken by the Inner and Outer Arms).
4
Indicators next to the Wheel. When Weight needs to be added to a Wheel, you turn the Wheel and watch the indicators on the appropriate side of the Wheel. When all of the indicators are lit, the Wheel will lock automatically and the laser will show the exact spot to put Weight.
Weight Location indicators. The appropriate weight location indicators turn on (red) to indicate where the Balancer thinks you are going to put the weights to balance the Wheel, based on Balancing Mode.
If the wrong weight indicators turn on, stop the balance and start again. If you put the weights on the Wheel in a location other than what the Balancer expects, the Wheel will not balance correctly.
The following drawing shows available weight locations.
Balancing Mode indicators. DYN, STA, ALU1, ALU2, ALUS, OPT, and HID. When a Balancing Mode is selected, the appropriate indicator goes on.
Note: OPT is the Optimize Function, which is not a Balancing Mode. It is an optional
procedure to lessen the imbalance in a Wheel that is more than 30 grams / 1 ounce out of balance.
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About Planes
If you were to split a Wheel down the center (as shown below), it would be split into two “Planes”, an Inner plane and an Outer plane.
Balancing a Wheel on
both
planes at the same time is the most effective method. Of the five
Balancing Modes supported by the LS43B, four of them balance on two locations at the same time.
The fifth, Static (STA) Mode, is included for older, thin, automobile Wheels and motorcycle Wheels, which are not big enough to be balanced on both planes at the same time.
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Because balancing a Wheel on both planes is so important for using the LS43B, the Display Panel shows a two-plane view of the Wheel being balanced.
The Inner “Plane” is on the left (based on the main placement method for Wheels on the Balancer, where the visible Rim on the outside) and the Outer “Plane” is on the right.
The INNER Window shows how much weight to place on either the Inner Edge or the Inner Plane weight locations. Note that the Inner Plane weight location is not the same as the Inner “Plane”, although it is on the Inner “Plane” side of the Display Panel.
The OUTER Window shows how much weight to place on either the Outer Edge or the Outer Plane weight locations.
The Placement Indicators, six per Plane, all light up when the best weight location is reached.
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About Measurements
There are three measurements of a Wheel that are important to understand for correct balancing.
The LS43B finds these measurements automatically when you use the Inner Arm and the Outer Arm.
The three measurements are:
Distance. The distance from the side of the Balancer to the Inner Edge of the Wheel. Automatically measured by the Inner Arm.
Diameter. The distance from Outer Edge to Outer Edge. Automatically measured by the Outer Arm.
Width. The distance from the Inner Edge of the Wheel to the Outer Edge. Determined automatically from the Distance and Diameter values.
Inputting Measurement Data Manually
The LS43B determines measurement data automatically when you use the Inner Arm and the Outer Arm, but you can enter measurement data manually if you like:
Distance. Pull out the Inner Arm to the desired location, note the value on the Distance Ruler, and enter that value using the Distance
Diameter. Read the value from the tire sidewall or measure with the Calipers, then enter that value using the Diameter
Width. Measure with the Calipers, then enter that value using the Width Control Panel.
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+ and buttons on the Control Panel.
+ and buttons on the Control Panel.
+ and buttons on the
Page 28
Controlling the Balancer using the Control Panel
The Control Panel is used to control aspects of the Balancer during both the Measurements phase and the Weights phase.
Distance, Width, Diameter + / — buttons. Used to change the Distance, Width, and Diameter settings during the Measurements phase of the balancing session (before you spin the Wheel). Only needed if you want to enter these values manually; otherwise, use the Inner Arm and Outer Arm to have the LS43B determine these values automatically.
C button. Used for calibrating the Balancer.
Important: The Balancer comes from the factory already calibrated. There is no reason to calibrate
it again when you first receive it. You only need to calibrate it if you are seeing multiple bad balances.
T button. Performs a test of the Balancer software.
F button. Switches between Dynamic and Static Modes.
mm / inch button. Lets you toggle between millimeters (mm) and inches for those windows that show these measurements.
To switch between grams (g) and ounces (oz) when a window shows appropriate values, press and hold Stop and then press the Distance
ALU button. Press to switch between Dynamic Mode and the three ALU Modes.
OPT button. Used with the Optimize Function.
<5g button. Press and hold to see exact unbalance values. Otherwise, the Balancer rounds off.
Start button. Starts the Wheel spinning, which can also be done by lowering the Hood.
Stop button. Stops the Wheel from spinning and releases the automatic brake when you have added weight to the Inner Plane and want to move on to the Outer Plane.
+ button.
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Mounting a Wheel
When you want to balance a Wheel, the first step is to mount it on the Shaft.
Important: All Wheels should be mounted so that the inside (the side of the Wheel that goes
closest to the Vehicle) goes on the Shaft first.
There are three ways to mount a Wheel onto the Shaft:
Front-Cone Mounting. The preferred method, as it generally produces the most accurate balancing results.
An appropriately sized Mounting Cone goes on after the Wheel, then the Quick Nut.
Rear-Cone Mounting. Use this method if the Wheel you are balancing cannot be mounted with Front-Cone Mounting.
The Spring goes on first, then an appropriately sized Cone, the Wheel, the Quick Nut Cap, and finally the Quick Nut.
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Dual-Cone Mounting. Generally used only for some aftermarket or OEM performance Wheels that have a center hole that is deep enough to allow the use of two cones on the Shaft.
The Spring goes on first, then an appropriately sized Cone, the Wheel, a second appropriately sized Cone, and finally the Quick Nut.
To mount a Wheel:
1. Make sure you are wearing ANSI-approved eye protection: safety glasses, face shield, or goggles.
2. Determine which mounting method you want to use.
3. Move the Wheel you are going to mount next to the Shaft.
4. Select the Mounting Cone that best fits the center hole of the Wheel.
5. If Rear-Cone or Dual-Cone Mounting, put the Spring and the desired Cone onto the Shaft.
6. Lift the Wheel and put it onto the Shaft, then slide it back towards the Shaft Flange.
You may need to lift the Wheel slightly when positioning a Cone in the center hole of the Wheel.
7. While holding the Wheel and other hardware in place, slide the Quick Nut over the Shaft while holding the Quick-Release Levers next to the Wings.
Holding the Quick-Release Levers next to the Wings lets you quickly slide the Quick Nut into position near the Wheel.
8. Release the Quick-Release Levers.
9. Turn the Wings to fully tighten the Quick Nut, and thus the Wheel, in place.
You may want to spin the Wheel some as you tighten the Quick Nut; this can help you get a strong, secure fit.
Important: Do not hammer or hit the Quick Nut to tighten it. You will damage the Quick Nut, which
is not covered under the Warranty.
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Balancing Modes
Balancing Modes are based on the locations where the weight gets put on if the Wheel is out of balance:
Dynamic (DYN). The most common Balancing Mode; used with steel rims. If the Wheel is out of balance, weights go on the Inner Edge and the Outer Edge.
Static (STA). Used for older Wheels under 4 inches wide and motorcycle Wheels. If the Wheel is out of balance, weight goes on the Center Plane only.
Aluminum 1 (ALU1). Used on Aluminum Alloy Wheels when you want the weights to go on the Inner Plane and the Outer Plane.
Aluminum 2 (ALU2). Used on Aluminum Alloy Wheels when you want the weights to go on the Inner Edge and the Center Plane.
Aluminum Special (ALUS). Used on Aluminum Alloy Wheels where the weights need to go on the Inner Plane and the Center Plane.
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OPT (Optimize) Function
Not a Balancing Mode. The Optimize Function is an optional procedure to lessen the imbalance in a Wheel that is more than 30 grams / 1 ounce out of balance.
For more information, refer to Using the Optimize Function.
HID (Hidden)
Lets you apply Adhesive Weights on the Center Plane in multiple locations mounted behind spokes.
This prevents them from being seen, as much as possible.
Refer to Hidden Weight Balancing for specific instructions for using this Balancing Mode.
Before You Balance a Wheel
Before you balance a Wheel, you should:
Remove all existing Weights from the Wheel. If the Wheel already has Weights on it, either Clip-On or Adhesive, take them off. They will throw off the new balancing process.
Thoroughly clean the Wheel. Mud or dirt on the Wheel will impact the new balancing process. Also, if you end up putting on Adhesive Weights, they get placed onto a clean area (so they are less likely to fall off).
Put on appropriate eye protection. Do not use the unit unless you are wearing ANSI- approved eye protection: safety glasses, a face shield, or protective goggles.
Make sure the area is clear. Only the operator should be near (within 30 feet) of the Wheel Balancer while the Wheel is turning.
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Dynamic Balancing
Dynamic Balancing balances a Wheel on both the Inner and Outer Edges.
If the Wheel is out of balance, the Clip-On Weight can go on the Inner Edge, the Outer Edge, or both.
To Balance a Wheel using Dynamic Mode:
1. Make sure you are wearing ANSI-approved eye protection: safety glasses, face shield, or goggles.
2. Visually inspect the Balancer to make sure everything is in place. The Hood should be
3. Make sure the Wheel you want to balance is both clean and free of any weights that may have been put on previously, then mount it.
Refer to Mounting a Wheel for mounting instructions, if needed.
4. Turn the Balancer Off and then back On, to reset it.
On power up, bal 11 will appear in the Inner and Outer Windows, followed by default Wheel dimensions.
5. Pull out the Inner Arm and place it against the Inner Edge of the Wheel (where the inner weight will go) and hold it there;
6. When the Balancer beeps, return the Inner Arm to its normal location.
The Inner Window shows the Distance from the edge of the Balancer to the Inner Edge.
The Inner Window always shows distances in millimeters (mm) because the Distance Ruler on the Inner Arm displays only millimeters.
7. Place the tip of the Outer Arm on the Outer Edge of the Wheel (where the outer weight will go) and hold it there;
8. When the Balancer beeps, return the Outer Arm to its normal location.
The Outer Window shows the Diameter of the Wheel.
wait for the Balancer to beep
wait for the Balancer to beep
.
.
up
.
The Outer Window shows distances in millimeters (mm) or inches (in). Press the mm inch button on the Control Panel to switch between them.
If you check the Mode indicators, you will see that DYN (Dynamic Mode) is lit.
A value also appears in the Width Window; it is determined automatically.
The Balancer now has enough information to perform a Dynamic Balance of the Wheel.
9. Lower the Hood; the Wheel spins briefly.
10. When the Wheel stops, look at the values that appear in the Inner and Outer Windows on the Display Panel; these amounts show you how unbalanced each plane is.
The measurement system, grams or ounces (the default), is lit under the Inner and Outer Windows.
To switch between grams and ounces, press and hold Stop, then press Distance
LS43B Laser-Spot™ Wheel Balancer 33 P/N 5900086 — Rev. A1 — 12/212018
+.
Page 34
The value that appears in the Inner Window needs to be added to the Inner Edge of the Wheel. The value that appears in the Outer Window needs to be added to the Outer Edge of the Wheel.
If either value is over 1 oz / 30 grams, Opt appears in the Width Window, meaning that the Optimize Function can be used. Refer to Using the Optimize Function for more information.
11. Lift the Hood.
12. Turn the Wheel slowly to find the best location to put the weight on the Inner Edge (if the Inner Window shows 00, do not add any weight to the Inner Edge).
The Inner Plane indicators light up or go out as you move the Wheel to find the best location to put the weight.
13. When the Wheel is in the right location, the Wheel automatically locks in position and a laser beam appears at the spot on the Wheel where the Balancer wants you to add the weight.
14. Add the correct amount of weight centered on the laser location.
15. Press Stop to release the Wheel from the automatic lock.
16. Turn the Wheel slowly again to find the best location for weight on the Outer Edge (again, assuming it needs weight; if the Outer Window shows 00, do not add weight to the Outer Edge).
17. Add the correct amount of weight when the Wheel locks and the laser beam appears.
18. Lower the Hood to spin the Wheel again.
The Wheel is balanced when both the Inner and Outer Windows show 00.
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Static Balancing
Static Balancing is for older Wheels under 4 inches wide and motorcycle Wheels.
Note: The Optimize Function is
If the Wheel is out of balance, weight goes on the Center Plane when using Static Mode.
To Balance a Wheel using Static Mode:
1. Make sure you are wearing ANSI-approved eye protection: safety glasses, face shield, or goggles.
2. Visually inspect the Balancer to make sure everything is in place. The Hood should be
3. Mount the Wheel you want to balance.
Refer to Mounting a Wheel for mounting instructions, if needed.
4. Turn the Balancer Off and then back On, to reset it.
5. On the Control Panel, press the F button until the STA (Static) indicator is lit.
6. Pull out the Inner Arm and place it on the Center Plane and hold it there;
to beep
.
not
available for Static Mode.
up
.
wait for the Balancer
7. When the Balancer beeps, return the Inner Arm to its normal location.
Numerical values appear in the Inner and Outer Windows. If they do not, it means the measurement was not noted correctly by the Balancer and thus you will balance the Wheel. Start over at Step 4.
8. Lower the Hood; the Wheel spins briefly.
9. Raise the Hood when the Wheel stops.
The Inner Window shows St and the Center Plane indicator is lit.
The Outer Window shows the weight you need to add to the Center Plane, if weight needs to be added.
10. Turn the Wheel slowly to find the best location to put the weight.
11. When the Wheel is in the right location, it automatically locks and a laser beam appears at the spot where the Balancer wants you to add the weight.
12. Add the correct amount of weight centered on the laser location.
13. Lower the Hood to spin the Wheel again.
The Outer Window shows 00 When the Wheel is balanced.
not
be able to correctly
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Page 36
Aluminum Alloy Balancing
The following procedure describes the three Aluminum Alloy (ALU) Modes.
Important: ALU Modes are for balancing Wheels made of aluminum alloy. The weights can be
placed in various locations on these Wheels, so you need to know where you want to put the weights and then select the appropriate ALU Mode.
Adhesive weights are generally used when you are using ALU Modes, as they are less visible than clip­on weights.
To balance a Wheel using an ALU Mode:
1. Make sure you are wearing ANSI-approved eye protection: safety glasses, face shield, or goggles.
2. Visually inspect the Balancer to make sure everything is in place. The Hood should be
3. Mount the Wheel you want to balance.
Refer to Mounting a Wheel for mounting instructions, if needed.
4. Turn the Balancer Off and then back On, to reset it.
5. On the Control Panel, press the ALU button until the desired ALU indicator is lit.
Pressing the ALU button cycles between DYN, ALU1, ALU2, and ALUS. When each is selected, the appropriate weight locations light up above the Width Window.
6. The options for the three ALU Modes are slightly different:
ALU1. Pull out the Inner Arm and put it on the Inner Plane, return the Inner Arm after you hear
the beep, then place the tip of the
ALU2. Pull out the Inner Arm and put it on the Inner Edge, return the Inner Arm after you hear
the beep, then pull out the Inner Arm again and place it on the Center Plane and hold it there.
ALUS. Pull out the Inner Arm and place it on the Inner Plane, return the Inner Arm after you
hear the beep, then pull out the Inner Arm again and place it on the Center Plane and hold it there.
Note: If you use the Inner Arm twice in a row, ALUS Mode is selected automatically.
7. When the Balancer beeps, return the Inner Arm to its normal location.
8. Lower the Hood; the Wheel spins briefly.
Outer
Arm on the Outer Plane and hold it there.
up
.
9. Raise the Hood when the Wheel stops.
The Inner and Outer Windows show the weight that needs to be added to the locations for the selected ALU Mode.
10. Turn the Wheel slowly to find the best location to put the Inner weight.
When the Wheel is in the right location, it automatically locks and a laser beam appears at the spot the Balancer wants you to add the weight.
11. Add the correct amount of weight where the laser is pointing.
12. Turn the Wheel slowly to find the best location to put the Outer weight.
13. Add the correct amount of weight where the laser is pointing.
14. Lower the Hood to spin the Wheel again.
The Wheel is balanced when both the Inner and Outer Windows show 00.
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Using the Optimize Function
The Optimize Function lets you help lessen the imbalance of a Wheel that is more than 1 ounce / 30 grams out of balance. You are not
required
Important: The Optimize Function does not bring a Wheel to fully balanced; instead, it lessens the
imbalance of a Wheel that is significantly out of balance. Depending on the state of the Wheel, even if you correctly Optimize a Wheel, it may still be more than 1 ounce / 30 grams out of balance when you are done with the Optimize.
When you see Opt in the Width Window during a balance, it means the Wheel you are balancing is more than 1 ounce / 30 grams out of balance on one or both planes.
To Optimize a Wheel:
1. When you see Opt in the Width Window during a balance, raise the Hood, then rotate the Wheel until the indicators next to the Inner Window are all lit.
2. Press the OPT button on the Control Panel.
180 appears on the Outer Window and the OPT icon on the Display Panel goes on.
The Balancer is now in Optimize Mode.
Important: If you use the Balancer to balance a different Wheel or you turn the Balancer on and
off, the Balancer will be taken out of Optimize Mode.
to use the Optimize Function.
3. Mark the Cone, the Rim at the Cone, the Rim at the Tire, and the Tire itself.
Tip: You want a Mark that will come off when you are done with the process but not come off
during the process. Using tape generally works, using a pen or pencil usually does not. A pen or pencil Mark on tape works the best.
4. Remove the Wheel from the Balancer, then use a Tire Changer to take the Tire off the Wheel, rotate the Tire 180°, then put the Tire back on the Wheel.
Make sure not to cover or remove the Marks on the Wheel and Tire.
5. Put the Wheel back on the Balancer, making sure to align the marks on the Cone, the Rim at the Cone, and the Rim at the Tire.
The Mark on the Tire itself will be 180° from the other Marks.
6. Lower the Hood or press the Start button.
7. When the Wheel stops, turn the Wheel until the Inner Placement Indicators are all lit and the Wheel locks in position.
8. Put a Mark at Top Dead Center on the Wheel Rim.
9. Press Stop to release the Wheel, then turn the Wheel until the Outer Placement Indicators are all lit and the Wheel locks in position.
10. Put a Mark at Top Dead Center on the part of the Tire next to the Wheel Rim.
11. Remove the Wheel from the Balancer, then use a Tire Changer to take the Tire off the Wheel, rotate the Tire so the two Marks you just put on are aligned, then put the Tire back on the Wheel.
12. Put the Wheel back on the Balancer and restart the Balancing process that was interrupted by using the Optimize Function.
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Hidden Weight Balancing
Hidden Weight (HID) Mode hides Outer Plane Weight behind selected spokes on the Wheel so that they cannot be seen (as much as possible).
Use ALU1 Mode for Hidden Weight Mode.
With Hidden Weight Mode, Weight on the Inner Plane is used normally, while Adhesive Weights on the Outer Plane are split and mounted behind spokes.
To balance a Wheel using Hidden Weight Mode:
1. Make sure you are wearing ANSI-approved eye protection: safety glasses, face shield, or goggles.
2. Visually inspect the Balancer to make sure everything is in place. The Hood should be
up
.
3. Mount the Wheel you want to balance.
Refer to Mounting a Wheel for mounting instructions, if needed.
4. Turn the Balancer Off and then back On, to reset it.
5. Press the ALU Button to select ALU1 Mode.
6. Pull out the Inner Arm and put it on the Inner Plane.
7. When the Balancer beeps, return the Inner Arm to its normal location.
8. Place the tip of the Outer Arm on the Outer Plane and hold it there.
9. When the Balancer beeps, return the Outer Arm to its normal location.
10. Lower the Hood; the Wheel spins briefly.
11. Raise the Hood when the Wheel stops.
Required weight values appear in the INNER and OUTER Windows.
12. Turn the Wheel by hand until you see the Placement Indicators on the INNER side are all lit.
13. Attach the appropriate weight to the Inner Plane where the laser is pointing.
14. Press and hold the T and OPT buttons, then release them.
The HID mode icon goes on.
15. Turn the Wheel by hand until you see the Weight Position indicators on the OUTER side are fully illuminated.
16. Press the ALU button.
-1- appears.
17. Rotate the Wheel by hand until a spoke is at Top Dead Center (the 12 o’clock position).
18. Press the button ALU button.
-2- appears.
19. Rotate the Wheel by hand until the next spoke is at Top Dead Center (the 12 o’clock position).
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Page 39
21. Press the ALU button.
SPD appears.
22. Get the weight ready to be put on.
23. Turn the Wheel by hand until all of the Weight Position indicators on the OUTER side are fully illuminated.
24. Apply the weight displayed in the OUTER Window.
25. Turn the Wheel by hand again until all of the Weight Position indicators on the OUTER side are fully illuminated again.
26. Apply the weight displayed in the OUTER Window.
27. Lower the Hood to spin the Wheel again.
The Wheel is balanced when both the INNER and OUTER Windows show 00.
Maintenance
Make sure your Wheel Balancer is maintained on a regular basis.
Regular Maintenance
WARNING: Disconnect the Power Cord from power
maintenance
cannot be re-energized until Maintenance is over. Because the unit uses electricity, you could be electrocuted or even killed if the unit is powered back on during Maintenance.
To maintain your Wheel Balancer:
Daily: Make sure the unit is clean and dry before using it.
Weekly: Make sure the Shaft Assembly is correctly oriented with the Shaft Housing and is securely tightened.
Monthly: Make sure all Anchor Bolts are tightened and secure.
Monthly: Check all components to make sure they are in good operating condition. If you find a
not
component that is
Troubleshooting for more information.
Every three months: Check the bolts on the components attached to the rear of the unit to make sure they are tight and secure.
Yearly: Have an Electrician come out and check the electronic components.
Yearly: Take the unit out of service, disconnect the Power Cord from the power source, and then thoroughly check and clean all components.
working correctly, take the unit out of service and refer to
and take whatever steps are necessary to make sure the unit
before performing any
WARNING: Do not operate your Wheel Balancer if you find issues; instead, take the unit out of
service, then contact your dealer, visit rangerproducts.com/support/, or call (805) 933-9970.
LS43B Laser-Spot™ Wheel Balancer 39 P/N 5900086 — Rev. A1 — 12/212018
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Troubleshooting
Perform the following checks if you are experiencing balancing problems:
• Confirm the location and alignment of the alignment marks on the Shaft Assembly and Shaft Housing (see Installing the Shaft for more information).
• Make sure the Balancer is anchored in place (see Anchoring the Balancer for more information).
• Perform a Weight Location Verification Test (see Weight Location Verification Test for more information).
Perform the calibration with a steel Wheel of the most commonly used size.
Note: It is a good practice to keep a known good Wheel of the most commonly used size to
use as a calibration / reference tire to assist in troubleshooting.
Make sure the calibration weight used is a 100 gram or 3.5 ounce weight and that is mounted correctly during the calibration procedure.
Issues
Issue Action to Take
Nothing on the Display Panel. Make sure the unit is turned on and getting power.
No beep when using the Inner Arm or the Outer Arm.
The Outer Arm is not producing correct values on a consistent basis.
The Inner Arm is not producing correct values on a consistent basis.
The Balancer is not producing good balances on a consistent basis.
If you continue to have problems with your Wheel Balancer, visit www.bendpak.com/support/ or call BendPak Ranger at (805) 933-9970.
Make sure the unit is turned on and getting power. Make sure the Outer Arm was correctly installed.
Calibrate the Outer Arm. Refer to
Arm
for more information.
Calibrate the Inner Arm. Refer to
Arm
for more information.
Perform a Weight Location Verification Test. Refer to
Location Verification Test
Calibrating the Outer
Calibrating the Inner
Weight
for more information.
LS43B Laser-Spot™ Wheel Balancer 40 P/N 5900086 — Rev. A1 — 12/212018
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Calibrating the Outer Arm
The Outer Arm Calibration makes sure the Outer Arm is returning correct values.
Note: The Balancer comes from the factory correctly calibrated. You do not need to perform this
calibration when you receive the Balancer. You only need to perform this calibration if you are seeing multiple incorrect Wheel balances.
Perform this procedure
without
a Wheel mounted.
To calibrate the Outer Arm:
1. Put the 200 mm Outer Arm Calibration Tool into one of the two holes on the Shaft Flange.
2. Press and hold Stop, then press OPT.
CAL-0F appears.
3. Place and hold the tip of the Outer Arm on the side of the Shaft Flange (1 below), then press ALU.
CAL-200 appears.
4. Place and hold the tip of the Outer Arm on the end of the 200 mm Outer Arm Calibration Tool (2 above), then press ALU.
CAL-END appears.
The calibration is complete.
LS43B Laser-Spot™ Wheel Balancer 41 P/N 5900086 — Rev. A1 — 12/212018
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Calibrating the Inner Arm
The Inner Arm Calibration makes sure the Inner Arm is returning correct values.
Note: The Balancer comes from the factory correctly calibrated. You do not need to perform this
calibration when you receive the Balancer. You only need to perform this calibration if you are seeing multiple incorrect Wheel balances.
Perform this procedure
without
a mounted Wheel.
To calibrate the Inner Arm / Distance Ruler:
1. Press and hold Stop, then press <5g.
CAL-100-dIS appears.
2. Pull out the Distance Ruler to 10 and hold it there, then press ALU.
CAL-235-dIS appears.
3. Pull out the Distance Ruler to 23.5 and hold it there, rest the Head against the Shaft Flange, then press ALU.
CAL 15.0 appears.
4. Mount a 15" to 17" diameter Wheel onto the Threaded Shaft.
5. Set the 15.0 to the actual diameter of the Wheel you just mounted, then press ALU.
If you mounted a 15" diameter Wheel, you don’t have to change anything.
6. Put the Head of the Distance Ruler on the Inner Edge of the Wheel, then press ALU.
Calibration is complete.
LS43B Laser-Spot™ Wheel Balancer 42 P/N 5900086 — Rev. A1 — 12/212018
Page 43
Weight Location Verification Test
The Weight Location Verification Test ensures the Balancer is producing accurate readings.
Before performing the Weight Location Verification Test, ma
ke sure the Balancer is anchored down
and/or rigid to the floor and that the shaft and centering cones are clean and undamaged. Dirt or damage can cause inaccurate readings.
Important: Pay close attention to this procedure. If not done correctly, the Balancer will not
produce accurate readings, leading to Wheels not being balanced correctly.
A steel, undamaged Wheel of a size you commonly balance is needed for this procedure.
To perform the Weight Location Verification Test:
1. Balance the Wheel to fully balanced; 00 displays in the Inner and Outer Windows.
2. Program the correct Distance, Width, and Diameter values into the Balancer using the Inner Arm and the Outer Arm or entering them manually.
3. Press and hold the C and T buttons on the Control Panel until the Placement Indicators stop flashing and CAL CAL appears.
4. Lower the Hood.
The Wheel spins briefly, then stops.
Add 100 appears (Add 3.5 if oz is selected).
5. Turn the Wheel by hand until the Inner Placement Indicators are all lit.
6. Add the 100-gram Calibration Weight (Clip-On) to the
Inner Edge
of the Wheel where the laser is
pointing (Top Dead Center or 12 o’clock).
7. Close the Hood.
The Wheel spins briefly, then stops.
Add 100 appears again.
8. Turn the Wheel by hand until the Outer Placement Indicators are all lit.
9. Remove the 100-gram Calibration Weight from the Inner Edge of the Wheel and add it to the
Outer Edge
where the laser is pointing (Top Dead Center or 12 o’clock).
10. Close the Hood.
The Wheel spins briefly, then stops.
End CAL appears.
11. Remove the 100-gram Calibration Weight from the Wheel.
The Weight Location Verification Test is complete.
LS43B Laser-Spot™ Wheel Balancer 43 P/N 5900086 — Rev. A1 — 12/212018
Page 44
Wiring Diagram
LS43B Laser-Spot™ Wheel Balancer 44 P/N 5900086 — Rev. A1 — 12/212018
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Labels
LS43B Laser-Spot™ Wheel Balancer 45 P/N 5900086 — Rev. A1 — 12/212018
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LS43B Laser-Spot™ Wheel Balancer 46 P/N 5900086 — Rev. A1 — 12/212018
Page 47
Parts
# Part Number Description
1 Weight Tray 2 3
4
5 6 7 Hexgen socket head screws M6x30 8
9 Hexgen Nut M6 10 11 12
13 14 Hexagon Socket Head Flange Screw M6×20 15 B Type Reed Nut M6 16 Baffle 17 Spring Washer Tail Screw ST 5.5x25 18 Baffle Plate Weldment 19 Cross Slotted Large Flat Head Screw (Black) M4×8
5530304
5327993
Hex Socket Head Screws M8x20 Washer Φ8 Spring
Washer Φ8 Flat
Storage Cover Rocker Switch
Washer Φ6 Flat
Tool Shanking Hexagon Head Bolt Full Thread M8×20 Washer Φ8 Flat
Slide Storage Cover
LS43B Laser-Spot™ Wheel Balancer 47 P/N 5900086 — Rev. A1 — 12/212018
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26
5327505
Inner Hexagon End Set Screw M5x5
# Part Number Description
20 Cross Recessed Pan Head Screw M4x12 21 Thread Shaft Plastic Cover 22 Top Laser Light Assembly 23 One Font Laser Light Source 24 Laser Chassis 25 Cross Recessed Pan Head Screw M4x12
27 Lower Laser Light Assembly 28 SHCS M4x20 29 Hexagon Socket Set Screw with Flat Point M4x4 30 Laser Stents 31 Washer; φ4
32 Hexagon Head Nut M10 33 Laser Plate
LS43B Laser-Spot™ Wheel Balancer 48 P/N 5900086 — Rev. A1 — 12/212018
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# Part Number Description
34 Deformation of Beams 35 SHCS M4x12 36 Tooth 64 37 Bearing Cover 38 SHCS M6x20 39 Round Nut 40 Snap Ring 30 mm 41 Bearing 6006 42 Bearing 6005 43 5327179 Snap Ring 25 mm 44 Axle Sleeve Assembly
# Part Number Description
45 5327330 Matcher 46 SHCS M14x260
LS43B Laser-Spot™ Wheel Balancer 49 P/N 5900086 — Rev. A1 — 12/212018
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# Part Number Description
47 Hex Nut M10 48 Piezo Sensor Pad 49 Sensor (Horizontal) 50 51 5327139 Piezo Vertical Shaft 52 Sensor (Vertical) 53 Sensor Wire 54 Washer
5327140
Piezo Horizontal Shaft
LS43B Laser-Spot™ Wheel Balancer 50 P/N 5900086 — Rev. A1 — 12/212018
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5327686
# Part Number Description
55 5327870 SHCS M4 x 8 56 57 58 59 Hex Nut 60 61 62 63 Cross Recessed Pan Head Screw
Spring Pad Plain Washer Photovoltaic Panels
Spring Pad Washer Encoder Bracket
LS43B Laser-Spot™ Wheel Balancer 51 P/N 5900086 — Rev. A1 — 12/212018
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# Part Number Description
64 Electromagnetic Brake Motor 65 Plain Washer 66 Spring Pad 67 SHCS M6x16 68 5327144 Small Belt Pulley 69 70 71 Hexagon Head Bolt Full Thread 72 Big Washer 73 Motor Cabinet 74 Rectifier 75 Cross Recessed Pan Head Screw 76 Transformer Balancer 77 Cross Recessed Pan Head Screw 78 HHB 79 Plain Washer φ6
80 Plain Washer φ4
81 Transformer base 82 Brake Mounting Plate 83 Electromagnetic Brake Assembly 84 Friction Disk 85 SHCS M4x10 86 SHCS M6x20 87 Motor Pully Key 5x5x20 88 Dry Disc Electromagnetic Brake
5327145
Motor Belt Motor Pulley Key 5 x 5 x 30
LS43B Laser-Spot™ Wheel Balancer 52 P/N 5900086 — Rev. A1 — 12/212018
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106 Distance Arm Sticker
# Part Number Description
89 5327591 Distance Arm Sticker 90 91 92 93 Snap Ring 20 94 95 FHPS 96 Wheel Distance Potentiometer 97 Distance Arm Slide Block 98 Wheel Diameter Potentiometer 99 Hexagon Socket Set Screw with Flat Point M4x4 100 Cross Recessed Pan Head Screw M6x20 101 Washer 6 mm Flat 102 Washer 6 mm Split Lock 103 Hex Nut 104 Distance Arm Angle Plate 105 SHCS M6x16
5328023
5328022
Distance Arm Spring Distance Arm Rod Distance Arm Rod Washer
Distance Arm Gear
107 Distance Arm Basement 108 Cross Recessed Tapping Screw 109 Internal Pad 110 Distance Arm Spacer Shim 111 Cross Recessed Pan Head Screw 112 Distance Arm Nut 113 Distance Arm Nut Sleeve 114 SHCS M6x10 115 Washer 6 mm Flat 116 Caput Ulnare
LS43B Laser-Spot™ Wheel Balancer 53 P/N 5900086 — Rev. A1 — 12/212018
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117 Caput Ulnare Cover 118 Distance Arm Caput Bend Rod 119 Cross Recessed Pan Head Screw 120 5328409 Distance Arm Assembly 121 Distance Arm Slide Block Assembly 122 Inner Distance Arm Assembly
# Part Number Description
123 Nut M4 124 Washer 4 mm Split Lock 125 Washer 6 mm Split Lock 126 Cross Recessed Pan Head Screw M4x16 127 HHB M6x16 128 Nut M8 129 5327148 Resistor 130 Electrical Mounting Plate 131 Cross Recessed Pan Head Screw M3x25 132 Thermal Slug 133 Nut M3 134 Power Board 135 Transformer
LS43B Laser-Spot™ Wheel Balancer 54 P/N 5900086 — Rev. A1 — 12/212018
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137 Washer 3 mm Split Lock
# Part Number Description
136 Cross Recessed Pan Head Screw M3x25
138 Nut M3 139 5328402 Computer Board
LS43B Laser-Spot™ Wheel Balancer 55 P/N 5900086 — Rev. A1 — 12/212018
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# Part Number Description
140 5328407 Display Mounting Plate 141 Cross Recessed Pan Head Screw M4x16 142 SHCS M10x20 143 Non-Metal Insert Self-Locking Nut 144 5328408 Display Support 145 5328408 SHCS M4x12 146 5328408 Back Shroud 147 SHCS M4x20 148 SHCS M10x20 149 Non-Metal Insert Hexagonal Lock Nut 150 Non-Metal Insert Hexagonal Lock Nut 151 5328419 U Channel Display Support 152 Washer; 12 mm Flat 153 SHCS M12x30 154 Joint Block Welding 155 Washer 8 mm Flat 156 Washer 8 mm Plick Lock 157 SHCS M8x20 158 Nut M4
LS43B Laser-Spot™ Wheel Balancer 56 P/N 5900086 — Rev. A1 — 12/212018
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# Part Number Description
159 SHCS M4x8 160 5328403 Display Baseplate 161 5328404 Display Board 162 Display Board Cover Gommures 163 Cross Slotted Half-Round Head Self-Tapping Screw 164 5328405 Display Board Mask 165 5328406 Display Cover 166 5328412 Display Board Top Harness 167 Displayer Support Assembly
LS43B Laser-Spot™ Wheel Balancer 57 P/N 5900086 — Rev. A1 — 12/212018
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5327168
5328014
5327164
# Part Number Description
168 169 170 Short Hood Switch Wires 171 Hexagon Socket Set Screw with Flat Point M8x12 172 173 174 5327180 Adjustable Eye Bolt 175 Hood Cam Stop 176 177 178 5327167 Hood Shaft Bushing 179 Hood Rotating Shaft 180 181 182 183 SHCS M4x8 184 185 186 187 Washer 8 mm 188 189
5328012
Hood Mounting Assembly Bracket Hood Switch
Hood Cam Hood Spring
Nut M8 SHCS M8x25
Snap Ring 38 mm SHCS M12x40 Hexagon Flange Face Bolt
SHCS M8x20 Washer 8 mm Flat Hood Mounting Assembly
SHCS M10x16 Hood Mounting Assembly Upper Cover
LS43B Laser-Spot™ Wheel Balancer 58 P/N 5900086 — Rev. A1 — 12/212018
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# Part Number Description
190 Hood 191 5328246 Hood Mount Support 192 SHCS M6x25 193 SHCS M6x25 194 Adjusting Plate 195 Tire Guard Department 196 Spring Pad 197 Long Axis 198 Front Axle Sleeve 199 Spring Pad 200 SHCS 201 5327505 Hexagon Socket Set Screw with Flat Point 202 Column Buffer Cylinder
LS43B Laser-Spot™ Wheel Balancer 59 P/N 5900086 — Rev. A1 — 12/212018
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222
5328049
Touch Wand Bearing
# Part Number Description
203 204 205 206 Nut M10 207 208 209 210 Hexagon Socket Set Screw with Flat Point M6x6 211 Touch Wand Potentiometer 212 213 214 5328054 Touch Wand Bracket Side 215 5328053 Touch Wand Bracket Cover 216 217 218 5328052 Touch Wand Potentiometer Gear 219 External Gauge Connector 220 221
5327997
5327505
Touch Wand Arm BRKT SHCS M5x10 External Bracket Shaft
Spring Washer SHCS M8x16 Touch Wand Pointer Subassembly
Touch Wand Potentiometer Support Cross Recessed Pan Head Screw M4x10
Cross Recessed Pan Head Screw M4x6 Cross Recessed Pan Head Screw M5x10
SHCS Rotary Shaft Spacer
223 External Support Column 224 225 226 5328045 Central Shaft Assembly 227 Balancing Weight 228 229 230 SHCS M6x30 231 5328050 Touch Wand Return Spring 232 External Gauge Spring Hook 233 Washer
LS43B Laser-Spot™ Wheel Balancer 60 P/N 5900086 — Rev. A1 — 12/212018
5328044
Cross Recessed Pan Head Screw M5x10 Hood Mounting Assembly Upper Plate
Touch Wand Assembly Nut M6
Page 61
234
Spacer Ring
247
Anchor Bolt M10x59
# Part Number Description
5327063 235 236 237 5327067 Cone 3 238 239 240 241 5327172 Quick Nut Cover 242 5327073 Quick Nut 36 mm 243 244 245 5328056 Allen Wrench 4 mm 246 5328057 Allen Wrench 3 mm
248 249 5346879 Calibration Weight 250 5402252 Mounting Spring 36 mm 251 252 253 Extension Lever 254 Distance Arm Head 255 256 257 5328128 Diameter Calibration Tool 258 5328068 Allen Wrench 5 mm 259 260 Label 3
5327069
5327071
5327065
5327074
5327061
5327720
5328055
5327100
5346425
5402187
5400002
5328286
Cone 1 Cone 2
Cone 4 Quick Nut Cup Cover Quick Nut Cup
Allen Wrench 12 mm Allen Wrench 6 mm
Weight Hammer Pliers
Wheel Width Caliper Accessory Box
FHSS; M6x12 Outer Arm Calibration Tool
Weight Removal Tool
LS43B Laser-Spot™ Wheel Balancer 61 P/N 5900086 — Rev. A1 — 12/212018
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# Part Number Description
261 Connecting Wire 262 Keyboard Wire 263 Switch Wire 264 Cover Wire 265 Outer Measure Gauge Contact Wire 266 Display Board Wire
LS43B Laser-Spot™ Wheel Balancer 62 P/N 5900086 — Rev. A1 — 12/212018
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Maintenance Log
LS43B Laser-Spot™ Wheel Balancer 63 P/N 5900086 — Rev. A1 — 12/212018
Page 64
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1645 Lemonwood Drive
Santa Paula, CA 93060 USA
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