1.1.1 Unpack components; compare with the bill of materials.
10-149
10-460
15-3013
15-3012
10-721
1.1.2 Verify all parts are present.
10-548
15-3004
15-259215-2582
10-545
15-4290
15-3003
15-300615-3005
70-017
BILL OF MATERIALS
Item No.DescriptionQty.
10-149Clamp Handle Support2
10-460“V” Foot4
10-545Ski Plastic Plug4
10-548Hook Protector ( 4 - 3/8" L )2
10-721Mounting Track2
70-017Rubber Strip2
15-2582Front Crossbow2
15-2592Rear Crossbow1
15-3003Ladder Clamp Hasp2
15-3004Ladder Clamp Rear Hook2
15-3005Ladder Clamp Bar ( Driver Side )1
15-3006Ladder Clamp Bar ( Passenger Side )1
15-3012Ski ( Left )1
15-3013Ski ( Right )1
15-4290Front Hook2
94-1009Assembly Fastener Kit1
96-1000Install Fastener Kit1
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1.1.3 Fastener kits.
94-1009 Fastener KitFastener Assembly
4×
#90-487 Carriage Bolt 5/16" × 3/4"
4×
26×
34×
2×
# 90-487
# 90-491
# 94-105
# 98-160
Carriage Bolt
5/16"-18 × 3/4"
SS304
Carriage Bolt
5/16"-18 × 1"
SS304
Hex Nut
5/16"-18
SS316wax
Spacer
SS18-8
#98-117 Flat Washer
#98-123 Lock Washer
#94-105 Hex Nut
24×
#90-491 Carriage Bolt 5/16" × 1"
#98-117 Flat Washer
#98-123 Lock Washer
#94-105 Hex Nut
4×
#98-117 Flat Washer
#98-123 Lock Washer
#94-105 Hex Nut
Flat Washer
34×
34×
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# 98-117
# 98-123
5/16", O.D 3/4"
SS18-8
Lock Washer
Regular 5/16"
SS304
2×
#90-491 Carriage Bolt 5/16" × 1"
#98-160 Spacer
#98-117 Flat Washer
#98-123 Lock Washer
#94-105 Hex Nut
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8×
# 90-209
Fastener Assembly96-1000 Fastener Kit
Hex Bolt
5/16"-18 × 1"
SS304
12×
8×
12×
8×
# 90-991
# 94-150
# 98-113
# 98-117
Hex Bolt
M6 × 20
Channel Nut
5/16"
Flat Washer
1/4", OD 5/8"
SS18-8
Flat Washer
5/16", OD 3/4"
SS18-8
8×
#90-209 Hex Bolt 5/16" × 1"
#98-123 Lock Washer
#98-117 Flat Washer
#94-150 Channel Nut
12×
#90-991 Hex Bolt M6 × 20
#98-113 Lock Washer
#98-119 Flat Washer
Lock Washer
12×
8×
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# 98-119
# 98-123
1/4"
SS304
Lock Washer
5/16"
SS304
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PHASE 1 – ASSEMBLY
1.2 LADDER RACK ASSEMBLY
1.2.1 Peel the backer off of the adhesive on the hook protector, then attach the hook protector
to the upper rear hook.
2×
REMOVE
1.2.2 Attach the rear hooks to the ladder clamps, with the pre-assembled hardware on the pivot bars.
TOOLS
q Knife
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TOOLS
q Cordless Impact
q 1/2" Socket
q 1/2" Wrench
HARDWARE USED
4× hardwareispre-assembled.
#90-225 Hex Bolt
5/16" - 18 × 2" SS304
#98-117 Flat Washer
#98-117 Flat Washer
#94-111 Lock Nut
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1.2.3 Slide carriage bolts on the bottom face of the crossbows.
NOTE: The track plug must be removed from the underneath of the front crossbow, and reinstalled
after the feet have been installed in the nal position.
TIPS: Use tape to keep the bolts from sliding off.
First Front crossbow
• Slide 4 pcs. of 1" carriage bolts.
• Slide 2 pcs. of 3/4" carriage bolts.
• Slide 4 pcs. of 1" carriage bolts.
HARDWARE USED
2×
DRIVER SIDEPASSENGER SIDE
First Front crossbow
• Slide 4 pcs. of 1" carriage bolts.
Rear crossbow
Rear crossbow
• Slide 2 pcs. of 3/4" carriage bolts.
• Slide 4 pcs. of 1" carriage bolts.
HARDWARE USED
2×
#90-487 Carriage Bolt
5/16" × 3/4" SS304
#90-491 Hex Bolt
5/16" × 1" SS304
For technical support, contact us at 1-800-565-53211525-MM Installation Guide | REV. B1
#90-487 Carriage Bolt
5/16" × 3/4" SS304
8×8×
#90-491 Hex Bolt
5/16" × 1" SS304
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1.2.4 Install the feet on the rst Front, and Rear Crossbows.
NOTE: The more slanted side of the V foot should be closer to the center of the crossbow.
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HARDWARE USED
16× hand-tightenthenuts.
Carriage bolts are already on
the crossbows.
#98-117 Flat Washer
#98-123 Lock Washer
#94-105 Hex Nut
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1.2.5 Fasten the left and right ladder clamp assemblies to the Rear Crossbow.
1.2.10 Slide 3pcs. of carriage bolts on the rear end of the each ski, then attach end plugs on
both ends of the skis.
endplugendplug
endplug
TOOLS
q Mallet
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HARDWARE USED
6×
#90-491 Carriage Bolt
5/16" × 1" SS304
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1.2.11 Install the Rear Crossbow to the skis with the clamp handle supports, aligning the rear surface of the
crossbow brackets to the rear surface of the skis.
TOOLS
q Cordless Impact
q 1/2" Socket
HARDWARE USED
4×
Carriage bolts are already on
the ski.
#98-117 Flat Washer
#98-123 Lock Washer
#94-105 Hex Nut
2×
Carriage bolts are already on
the ski.
#98-160 Spacer
#98-117 Flat Washer
#98-123 Lock Washer
#94-105 Hex Nut
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PHASE 2 – INSTALLATION
2.1 MOUNTING TRACKS INSTALLATION
2.1.1 Pull the plugs off, and apply a bead of silicone around each hole, then install the mounting
tracks on the roof with rubber strips underneath.
NOTE: The ends of the mounting tracks with the half-circles go to the front of the vehicle.
FRONT
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TOOLS
q Cordless Impact
q T27 Torque Bit
HARDWARE USED
12×
#90-991 Hex Bolt M6 × 20
#98-113 Lock Washer
#98-119 Flat Washer
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PHASE 2 – INSTALLATION
2.2 LADDER RACK INSTALLATION
2.2.1 Position the Ladder Rack ( minimum two persons ) on the vehicle so that the feet are on the tracks.
NOTE: If you do not have a hoist, lift the ladder rack onto the roof manually.
Ladder Rack
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2.2.2 While making sure the crossbows are parallel to each other, slide the rack to the appropriate position,
then attach all the “V” feet to the mounting tracks.
distance < foottoendoftrack >
distance < A >
distance < B >
distance < A >
distance < B >
TOOLS
q Ratchet
q 1/2" Socket
q Tape Measure
HARDWARE USED
8×
#90-209 Hex Bolt 5/16" × 1"
#98-123 Lock Washer
#98-117 Flat Washer
#94-150 Channel Nut
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2.2.3 Center the crossbows on the vehicle, then tighten all the “V” feet to the crossbows.
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TOOLS
q Ratchet
q 1/2" Socket
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2.2.4 Ladder Rack adjustment for extention ladder.
NOTE: The ladder cannot extend beyond the rear bumper of the vehicle.
When the rear hook touches the ladder,
the handle should be 1" below the ladder
clamp hasp.
rearhook
1"
Now adjust the front hook to be snug against
the ladder rung and tighten the bolts on the
front crossbow.
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TOOLS
q Cordless Impact
q 1/2" Socket
fronthook
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2.2.5 Ladder Rack adjustment for stepladder.
NOTE: • The same procedure applies to the hook located on the adjustable front crossbow. The position
of the adjustable front crossbow must be adjusted according to the length of the stepladder.
• The ladder cannot extend beyond the rear bumper of the vehicle.
IMPORTANT: • After installation is complete, cut the track plug underneath the front crossbow to ll all the
unused space.
• Place the ladder rack warning label on a visible area, recommended on a partition.
NOTE: Make sure all the bolts are
tightened after adjusting.
Be sure that the extrusion of the
step ladder is on the ladder side
support.
The inner ladder side support must
be adjusted according to the width
of the step ladder.
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PHASE 2 – INSTALLATION
2.3 NOTE
2.3.1 If the handle is interfering with the door or roof of the vehicle, the handle can
be installed in an alternate position.
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If the handle is interfering with the door
or roof of the vehicle, disassemble the
handle, then assemble it in an alternate
position as shown.
Handle
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“You have successfully installed your
1525-MM Ladder Rack
Thank you for doing business with us.”
For any feedback or suggestions you may have, please contact: cs@rangerdesign.com
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