1.2.9 Slide 3pcs. of carriage bolts on the rear end of the ski, then attach end plugs on both ends of the ski.
endplug
endplug
endplug
For technical support, contact us at 1-800-565-53211520-DH Installation Guide | REV. D1
TOOLS
q Mallet
HARDWARE USED
3×
#90-491 Carriage Bolt
5/16" × 1" SS304
|
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1.2.10 Install the Rear Crossbow to the ski with the clamp handle support, aligning the rear surface of the
crossbow bracket to the rear surface of the ski.
TOOLS
q Cordless Impact
q 1/2" Socket
HARDWARE USED
2×
Carriage bolts are already on
the ski.
#98-117 Flat Washer
#98-123 Lock Washer
#94-105 Hex Nut
1×
Carriage bolts are already on
the ski.
#98-160 Spacer
#98-117 Flat Washer
#98-123 Lock Washer
#94-105 Hex Nut
For technical support, contact us at 1-800-565-53211520-DH Installation Guide | REV. D1
|
Page 13
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PHASE 2 – INSTALLATION
2.1 MOUNTING TRACKS PREPARATION
2.1.1 Mounting tracks preparation for regular distance.
Ranger Design Tracks
Regular
2×
Slide bolts on top and bottom side of the mounting tracks, then attach the end caps on
both ends of the mounting tracks.
RearFront
HARDWARE USED
2× top
#90-491 Carriage Bolt
5/16" × 1" SS304
4× bottom
HARDWARE USED
2× top
#90-491 Carriage Bolt
5/16" × 1" SS304
3× bottom
#90-495 Hex Bolt
5/16" × 1 - 1/4" SS304
For technical support, contact us at 1-800-565-53211520-DH Installation Guide | REV. D1
#90-495 Hex Bolt
5/16" × 1 - 1/4" SS304
|
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2.1.2 Mounting tracks preparation for extended distance.
Ranger Design Tracks
Extended
2×
Slide bolts on top and bottom side of the mounting tracks, then attach the end caps on
both ends of the mounting tracks.
RearFront
HARDWARE USED
2× top
#90-487 Carriage Bolt
5/16" × 3/4" SS304
4× bottom
HARDWARE USED
2× top
#90-487 Carriage Bolt
5/16" × 3/4" SS304
4× bottom
#90-495 Hex Bolt
5/16" × 1 - 1/4" SS304
For technical support, contact us at 1-800-565-53211520-DH Installation Guide | REV. D1
#90-495 Hex Bolt
5/16" × 1 - 1/4" SS304
|
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PHASE 2 – INSTALLATION
2.2 MOUNTING TRACKS INSTALLATION
Ranger Design Tracks
2.2.1 • Remove the plugs on the roof holes, then apply a bead of silicone around each hole.
• Put at washers and neoprene spacers on the bottom bolts, then cut the plug extrusion
into 8 pieces of 6" and attach one piece on both ends of the mounting tracks.
• Align the bottom bolts to the roof holes, then install the mounting tracks onto the roof.
Regular
14×
TOOLS
q Cordless Impact
q 1/2" Socket
"
6
#90-495 Carriage Bolt 5/16" × 1-1/4"
#98-109 Flat Washer
#98-149 Neoprene Spacer
#94-116 Serrated Nut
q Knife
Extended
For technical support, contact us at 1-800-565-53211520-DH Installation Guide | REV. D1
16×
TOOLS
q Cordless Impact
q 1/2" Socket
"
6
#90-495 Carriage Bolt 5/16" × 1-1/4"
#98-109 Flat Washer
#98-149 Neoprene Spacer
#94-116 Serrated Nut
q Knife
|
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With OEM Tracks
2.2.2 Put bolts on the 2 middle holes of the support plates, then slide the plates on the ends
of the OEM mounting tracks.
FASTENERS USED
8×
#90-491 Carriage Bolt 5/16" × 1"
PHASE 2 – INSTALLATION
2.3 LADDER RACK INSTALLATION
2.3.1 Position the Ladder Rack ( minimum two persons ) on the vehicle so that the feet are on the tracks.
NOTE: If you do not have a hoist, lift the ladder rack onto the roof manually.
Ladder Rack
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|
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Page 18
2.3.2 While making sure the crossbows are parallel to each other, slide the rack to the appropriate position,
then attach all the “V” feet to the mounting tracks.
distance < foottoendoftrack >
distance < A >
distance < B >
distance < A >
TOOLS
q Ratchet
q 1/2" Socket
q Tape Measure
distance < B >
With OEM TracksRanger Design Tracks
FASTENERS USED
8×
Carriage bolts are already on the
tracks or plates
#98-117 Flat Washer
#98-123 Lock Washer
For technical support, contact us at 1-800-565-53211520-DH Installation Guide | REV. D1
#94-105 Hex Nut
|
Page 18
Page 19
2.3.3 Center the crossbows on the vehicle, then tighten all the “V” feet to the crossbows.
For technical support, contact us at 1-800-565-53211520-DH Installation Guide | REV. D1
TOOLS
q Ratchet
q 1/2" Socket
|
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2.3.4 Ladder Rack adjustment.
NOTE: The ladder cannot extend beyond the rear bumper of the vehicle.
IMPORTANT: • After installation is complete, cut the track plug underneath the front crossbow to ll all the
unused space.
• Place the ladder rack warning label on a visible area, recommended on a partition.
When the rear hook touches the ladder,
the handle should be 1" below the ladder
clamp hasp.
rearhook
1"
Now adjust the front hook to be snug against
the ladder rung and tighten the bolts on the
front crossbow.
TOOLS
q Cordless Impact
q 1/2" Socket
For technical support, contact us at 1-800-565-53211520-DH Installation Guide | REV. D1
fronthook
|
Page 20
Page 21
PHASE 2 – INSTALLATION
2.4 NOTE
2.4.1 If the handle is interfering with the door or roof of the vehicle, the handle can
be installed in an alternate position.
For technical support, contact us at 1-800-565-53211520-DH Installation Guide | REV. D1
If the handle is interfering with the door
or roof of the vehicle, disassemble the
handle, then assemble it in an alternate
position as shown.
Handle
|
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“You have successfully installed your
1520-DH Ladder Rack
Thank you for doing business with us.”
For any feedback or suggestions you may have, please contact: cs@rangerdesign.com
For technical support, contact us at 1-800-565-53211520-DH Installation Guide | REV. D1
|
Page 22
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