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INSTALLATION GUIDE
1505-FTL Cargo Rack
Long Ford Transit 148" and 148" Ext Wheelbase ( Aluminum )
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QUICK START GUIDE
Phase 1 - Assembly
q 1.1 Setup...............................................................................................................................................
q 1.2 Cargo Rack Assembly.....................................................................................................................
Phase 2 - Installation
q 2.1 Mounting Tracks Installation............................................................................................................
q 2.2 Cargo Rack Installation...................................................................................................................
REQUIRED ITEMS
NOTE: Use Sawhorses if possible, or use the box as a at protective surface on the ground or table.
3 - 4
5 - 6
7
8 - 11
2
PERSONS
q Cordless Impact
q Ratchet
q Tape Measure
q Marker
q Ladder
q Cutter
q 1/2" Socket
q Sawhorse ( Optional )
q Box
q Knife
q 1/2" Wrench
q Silicone
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PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.1 Unpack components; compare with the bill of materials.
10-4440
15-0503
15-0513
10-702
1.1.2 Verify all parts are present.
BILL OF MATERIALS
Item No. Description Qty.
10-702 Mounting Track 2
10-4440 “C” Foot 4
15-0503 Front Crossbar 1
15-0513 Rear Crossbar 1
94-1008 Assembly Fastener Kit 1
96-1004 Install Fastener Kit 1
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1.1.3 Fastener kits.
94-1008 Fastener Kit Fastener Assembly
8×
8×
# 90-491
# 94-105
Carriage Bolt
5/16"-18 × 1"
SS304
Hex Nut
5/16"-18
SS316wax
8×
#90-491 Carriage Bolt 5/16" × 1"
8×
8×
8×
8×
8×
#98-117 Flat Washer
#98-123 Lock Washer
#94-105 Hex Nut
# 98-117
# 98-123
Flat Washer
5/16", O.D 3/4"
SS18-8
Lock Washer
Regular 5/16"
SS304
96 - 1004 Fastener Kit Fastener Assembly
Hex Bolt
# 90-209
5/16"-18 × 1"
SS304
8×
# 90-970
# 94-150
Hex Bolt
M8-1.25 × 35 CL 12.9 DIN
933 SS304
Channel Nut
5/16"
#90-209 Hex Bolt 5/16" × 1"
#98-123 Lock Washer
#98-117 Flat Washer
#94-150 Channel Nut
Flat Washer
16×
16×
8×
16×
# 98-117
# 98-123
# 98-136
# 98-149
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5/16", OD 3/4"
SS18-8
Lock Washer
5/16"
SS304
Spacer
0.505" ID × 1" OD × 0.250" L
NYLON
Spacer
0.290" ID × 1.375" OD × 0.125" L
NEOPRENE
8×
#90-970 Hex Bolt M8 × 35
#98-123 Lock Washer
#98-117 Flat Washer
#98-149 Neoprene Spacer
#98-136 Spacer
#98-149 Neoprene Spacer
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PHASE 1 – ASSEMBLY
1.2 CARGO RACK ASSEMBLY
1.2.1 Slide carriage bolts on the bottom face of the crossbars.
NOTE: The track plug must be removed from the underneath of the front crossbar, and reinstalled
after the feet have been installed in the nal position, see 2.2.4.
DRIVER SIDE
Front crossbar
• Slide 2 pcs. of 1" carriage bolts.
Rear crossbar
• Slide 2 pcs. of 1" carriage bolts.
HARDWARE USED
4×
PASSENGER SIDE
Front crossbar
• Slide 2 pcs. of 1" carriage bolts.
Rear crossbar
• Slide 2 pcs. of 1" carriage bolts.
HARDWARE USED
4×
#90-491 Carriage Bolt
5/16" × 1" SS304
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#90-491 Carriage Bolt
5/16" × 1" SS304
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1.2.2 Install the feet on the Front, and Rear Crossbars.
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HARDWARE USED
8× hand-tighten the nuts.
Carriage bolts are already on
the crossbars.
#98-117 Flat Washer
#98-123 Lock Washer
#94-105 Hex Nut
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PHASE 2 – INSTALLATION
2.1 MOUNTING TRACKS INSTALLATION
2.1.1 • Remove existing plugs on the vehicle roof holes.
• Use a tap ( M8 - 1.25 ) to remove the excess dirt/paint in the holes of the van.
• Apply a bead of silicone around each hole, then fasten the tracks to the roof.
TIPS: It’s easier to put the bolts, lock washers, at washers and spacers on the tracks, rst,
then install the tracks to the roof.
Mounting Track Orientation
REAR FRONT
use use use use
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TOOLS
q Cordless Impact
q 1/2" Socket
FASTENERS USED
8×
#90-970 Hex Bolt M8 × 35
#98-123 Lock Washer
#98-117 Flat Washer
#98-149 Neoprene Spacer
#98-136 Spacer
#98-149 Neoprene Spacer
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PHASE 2 – INSTALLATION
2.2 CARGO RACK INSTALLATION
2.2.1 Position the front and rear crossbars ( minimum two persons ) on the vehicle
so that the feet are on the mounting tracks.
Cargo Rack
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2.2.2 • Make sure the crossbars are parallel to each other at the desired distance apart,
then attach all the “C” feet to the mounting tracks.
• Tighten the bolts that attach the foot plate to the ladder rack leg.
distance < foot to end of track >
distance < A >
distance < B >
distance < A >
distance < B >
TOOLS
q Ratchet
q 1/2" Socket
q Tape Measure
FASTENERS USED
8×
#90-209 Hex Bolt 5/16" × 1"
#98-123 Lock Washer
#98-117 Flat Washer
#94-150 Channel Nut
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2.2.3 Center the crossbars on the vehicle, then tighten all the “C” feet to the crossbars.
IMPORTANT: Place the cargo rack warning label on a visible area, recommended on a partition.
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TOOLS
q Ratchet
q 1/2" Socket
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2.2.4 After installation is complete, cut the track plug underneath the front crossbar to ll all the unused space.
Failure to do so will result in excessive wind noise.
TOOLS
q Cutter
TRACK PLUG
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“You have successfully installed your
1505-FTL Cargo Rack
Thank you for doing business with us.”
For any feedback or suggestions you may have, please contact: cs@rangerdesign.com
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