Ramsey Electronics CB1 CHATTERBOX User Manual

CB1 CHATTERBOX VOICE RECORDER
Ramsey Electronics Model No. CB1
Getting tired of repeating yourself? Find yourself saying the same thing over and over? Here's the answer to your prayers! This kit will repeat your voice with amazing clarity over and over, without ever getting tired, in a number of different ways! Not only that, it preserves your voice even when the power is turned off.
messages. Messages can be combined for longer record and playback times.
Loud 2 Watt audio output.
Very clean, low noise “DAST” storage technology provides excellent audio quality.
Seven modes of operation available. Even interfaces to radios and computers too!
Fully microprocessor controlled for easy use, no diodes to add ­no dip switches to set. Easy and fun to use!
LED displays show addresses and modes quickly, no guesswork.
Compatible with most transceivers and works with most radio mikes. It will even key your radio with your message.
Can be used for: memos, HAM contesting, real estate sales, leaving the kids messages, CB radio...possibilities are unlimited!
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RAMSEY TRANSMITTER KITS
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·AM1, AM25 AM Transmitters
· TV6 Television Transmitter
RAMSEY RECEIVER KITS
· FR1 FM Broadcast Receiver
· AR1 Aircraft Band Receiver
· SR2 Shortwave Receiver
· AA7 Active Antenna
· SC1 Shortwave Converter
RAMSEY HOBBY KITS
· SG7 Personal Speed Radar
· SS70A Speech Scrambler
· ECG1 Heart Monitor
· WCT20 Wizard Cable Tracer
· PG13 Plasma Generator
· LABC1 Lead Acid Battery Charger
RAMSEY AMATEUR RADIO KITS
· FX146 VHF Transceivers
· HR Series HF All Mode Receivers
· QRP Series HF CW Transmitters
· CW700 Micro Memory CW Keyer
· CPO3 Code Practice Oscillator
· Packet Computer Interfaces
· QRP Power Amplifiers
RAMSEY MINI-KITS Many other kits are available for hobby, school, Scouts and just plain FUN. New kits are always under development. Write or call for our free Ramsey catalog.
CB-1 CHATTERBOX KIT INSTRUCTION MANUAL
Ramsey Electronics publication No. MCB-1 Revision 2.1a
First printing: April 1994
COPYRIGHT 1994 by Ramsey Electronics, Inc. 793 Canning Parkway, Victor, New York
14564. All rights reserved. No portion of this publication may be copied or duplicated without the
written permission of Ramsey Electronics, Inc. Printed in the United States of America.
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Ramsey Publication No. MCB1
KIT ASSEMBLY
AND INSTRUCTION MANUAL FOR
CB1 CHATTERBOX RECORDER KIT
TABLE OF CONTENTS
Introduction to the CB-1 ................ 4
How it works .................................. 5
Parts list ........................................ 7
CB-1 Assembly instructions .......... 8
Initial testing ................................ 17
Troubleshooting ........................... 18
Using the CB-1 ............................. 19
Microphone considerations .......... 20
Parts Layout diagram .................. 21
Schematic diagram ..................... 22
Price $5.00
RAMSEY ELECTRONICS, INC.
793 Canning Parkway
Victor, New York 14564
Phone (716) 924-4560
Fax (716) 924-4555
www,ramseykits.com
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CB-1 CHATTERBOX VOICE RECORDER FEATURES
LED display for mode and address
Up to five separate four second addresses can be accessed
Easy to use microprocessor control
Seven modes available:
Mode 1: Play selected message once. Mode 2: Play through messages until button is released. Mode 3: Play selected message over and over while start button is depressed. Mode 4: Play through all of memory starting at selected address. Mode 5: Play one message upon release of the button. Mode 6: Record until the button is released. Mode 7: Disable mode.
12VDC operation
Loud 2 Watt audio output
Designed to operate with a radio transceiver or stand alone
Will even appropriately key your radio to output a message after each
transmission
Ideal for contests, repeaters, CB radio or any other application that
requires repetitive speech or sounds
INTRODUCTION TO THE RAMSEY CB-1 VOICE RECORDER
We're sure you've found that it gets tiring repeating what you have just said over and over again, whether you are contesting, or just simply using your radio a lot. This kit can take care of the tiresome tasks such as saying "Over and out", a call sign, CQ, your QTH or whatever. Not only is this kit useful for repeating messages, but it is very easy to record with also. You simply select the record mode, press a button, and it instantly records sound through the built-in microphone. If desired, you may connect up an external microphone of your choice. Since this circuit records electronically, there is no rewinding or resetting to wait for, everything is near instantaneous. Since the audio quality of this kit is very good, your listeners will hardly be able to tell the difference between your original voice and the recorded voice.
Not only will you find this kit very useful, you'll also find it enjoyable to build, whether you are a beginner or an experienced kit builder.
NOTE TO NEWCOMERS: If you are a first time kit builder you may find this manual easier to understand than you may have expected. Each part in the kit is checked off as you go, while a detailed description of each part is given. If you are to follow each step in the manual in order, and practice good soldering and kit building skills, the kit is next to fail-safe. If a problem does
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occur, the manual will lead you through step by step in the troubleshooting guide until you find the problem and are able to correct it.
CIRCUIT DESCRIPTION
Most of the difficult work in this circuit is performed by the ISD1020 voice recorder IC chip (U4) and the MC68HC705 series microprocessor (U3). These two ICs "talk" (yes, pun intended!) to each other to access the different addresses, modes, when to start playback and record on U4. Not only does the microprocessor control this, but it also runs the two displays, scans the switches, and provides for a user friendly interface - not bad for a little 16 pin chip.
The pins PA5, PA6, and PA7 of the microprocessor do a number of tasks. They not only select the address of where playback and record is to be done, but at the same time drive U1 to display the information of what address and mode is selected. PB0 selects which display is turned on. The two displays are not actually on at the same time, but are switched fast enough by the microprocessor so that they appear to the eye to be on continuously. PA0 through PA2 scan the switches for mode, play, and address. PA3 chip selects the voice recorder, and through the pulse shaping circuit of Q7, resets the ISD1020 IC chip.
The SP output of the ISD1020 is taken through volume control, POT1 and then fed into the audio speaker driver U2 for amplification. Amplifier U2 provides 2 watts of audio output, capable of driving a speaker to excellent volume. A simple keying detection scheme consisting of Q8, Q9, and surrounding components allows sensing of an external microphone's push-to talk switch. This circuitry simulates the pressing of the play button when there is a resistive loading effect caused by the keying of the mike. The advantage of this system is that it allows you to use your existing radio microphone to activate playback and record.
PB1 on the microprocessor is the line that controls the keying of a connected transceiver. When the voice recorder is activating your transceiver, decimal points on the display are illuminated to let you know. Transistors Q1 and Q2 are connected as a Darlington pair to key the radio, and R7 is optional for either a resistive loading type of keying, or a simple pull down scheme. VR1 is a three terminal voltage regulator to provide the +5 volts required by the IC circuitry and the microprocessor.
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RAMSEY "LEARN-AS-YOU-BUILD RECORDER ASSEMBLY STRATEGY"
The CB-1 voice recorder kit includes two PC boards, one being the main board and the other a display board. They are mounted at a 90 degree angle to each other so that the display may be easily read from the front of the kit. It is obvious that if you were to place these boards together before mounting all of your parts, it would make further assembly very difficult. For this reason it is advisable to follow the step-by-step instructions in the manual and not jump ahead.
We'll start building in one corner and work our way across, installing the lower components up to the taller sized components. This will make our placing and soldering of components easy. As we go along we'll attempt to describe the circuit operation and the function of many of the parts.
Be sure to read through all of the steps, and check the boxes as you go to be sure you didn't miss any important steps. Before you switch on the power in a hurry to see results, check all diodes, ICs, and capacitors for proper orientation. Also check the board for any possible solder shorts or cold solder joints. All of these mistakes could have detrimental effects on your kit - not to mention your ego!
Kit building tips:
Use a good soldering technique - let your soldering iron tip gently heat the traces to which you are soldering, heating both wires and pads simultaneously. Apply the solder on the iron and the pad when the pad is hot enough to melt the solder. The finished joint should look like a drop of water on paper, somewhat soaked in.
Mount all parts on the top side of the board. This is the side that has no traces or pads on it.
IC sockets - A good practice, but not necessary in digital or low frequency circuits. This prevents the horror of desoldering a bad or incorrectly placed IC.
Note: Do not use a socket for U1, as this interferes with a front panel if one is to be used.
Part orientation - All parts in the kit are mounted at 90 degree angles to each other, meaning that all parts are either parallel or perpendicular to the board.
Part installation - when parts are installed, the part is placed flat to the board, and the leads are bent on the backside of the board to prevent the part from falling out before soldering. The part is then soldered securely to the board, and the remaining lead length is then clipped off.
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RAMSEY CB-1 CHATTERBOX PARTS LIST
SEMICONDUCTORS
r 1 ISD1020A sound recorder IC [U4] r 1 MC68HC705K1 microprocessor IC [U3], 16 pin IC with white sticker r 1 LM380 2 watt audio amplifier IC chip [U2] r 1 MC14511 (4511) BCD to 7 segment IC chip [U1] r 1 7805 5 volt regulator [VR1] r 7 2N3904 NPN transistor [Q1,2,4,5,6,7,9] r 1 221334 PNP (2N3906 type) transistor [Q8] r 1 1N4148 style silicon diode (glass body with black band) [D2] r 2 7 segment displays [DS1,2]
CAPACITORS
r 7 .01uF disc ceramic (marked .01 or 103 or 10 nF) [C1,5,6,13,17,19,20] r 4 .1uF disc ceramic (marked .1 or 104) [C4,8,11,18] r 1 100pF disc ceramic (marked 100 or 101) [C10] r 2 1uF electrolytic [C9,14] r 3 10uF electrolytic [C2,7,16] r 2 220uF electrolytic [C3,15]
RESISTORS
r 1 2 ohm resistor (red-black-gold) [R13] r 2 75 ohm resistor (violet-green-black) [R2,3] r 5 1K ohm resistor (brown-black-red) [R4,5,8,24,25] r 3 2.2K ohm resistor (red-red-red) [R7,17,26] r 4 4.7K ohm resistor (yellow-violet-red) [R9,10,18,19] r 9 10K ohm resistor (brown-black-orange) [R1,11,14,15,20,21,22,23] r 1 470K ohm resistor(yellow-violet-yellow) [R16] r 1 10K ohm potentiometer (marked 103) [R6]
MISCELLANEOUS
r 1 5-Pin DIN Connector [J1] r 1 Electret condenser microphone [MK1] r 1 Power jack [J4] r 2 Mini jacks [J2,3] r 1 Switched potentiometer [POT1] r 3 Push button switches [S1,2,3] r 16" red hook-up wire r 16" white hook-up wire (the color of this wire may vary due to supply- use
whatever color is supplied)
r 16" black hook-up wire r 5" Buss wire (to be used in place of spare leads if they are used up) r 1 28 pin IC socket r 1 16 pin IC socket
REQUIRED, NOT SUPPLIED
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