Page 1
Congratulations
You have purchased the finest winch available in its service class. It features a highly efficient 3 stage planetary
gear set which transmits torque from a series wound DC
motor. A safe positive clutch allows free spooling for
quick rope deployment. An automatic load holding brake
is designed to hold the fully rated capacity of the winch.
It was designed and manufactured to provide you with
the utmost in utility. As with any device that combines
power and movement in its use, there are dangers if
improperly used. At the same time, there are easier ways
for getting the job done if certain precautions are taken
first.
Please read this manual carefully. It contains useful ideas
in obtaining the most efficient operation from your
Ramsey Winch and safety procedures you need to know
before beginning use. When you follow our guidelines for
operation, your Ramsey Winch will give you many years
of satisfying service. Thank you for choosing Ramsey.
You will be glad you have one working for you.
Ramsey Winch Company
Owner’s Manual
Front Mount Electric Winch
Patriot 9500
with synthetic rope
12 volt
Layer of Cable 12345
(lbs) 9,500 7,700 6,500 5,700 4,900
(kg) 4,309 3,480 2,940 2,580 2,210
(ft)*15345886100
(m)* 4 10 17.5 26 30.5
(lbs) NO 2,000 4,000 6,000 8,000 9,500
(kg) LOAD 900 1,810 2,720 3,620 4,309
(FPM )
12V
35.4 16.7 12.7 10.6 9 7.8
24V 29 16 13 10 9 8
(MPM )
12V
10.7 5.1 3.8 3.2 2. 7 2.3
24V 8.8 4.9 4.0 3.0 2. 7 2.4
12V 97 180 260 335 395 430
24V 45 95 128 165 192 212
* Depends on rope being uniforml y wound onto drum.
Line Pull First Layer
Line Speed Fi rst Lay er
Amp Draw
Rated Line Pul l Per Layer
Cumulati ve Capacit y Per
Layer (3/8" x 100'
Synt hetic Rope)
Contents
Performance Specifications . . . . . . . . . . . .Front Cover
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . .2
Tips for Safe Operation . . . . . . . . . . . . . . . . . . . . . . .2
Techniques of Operation . . . . . . . . . . . . . . . . . . . . . .3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . .5
Electrical Connections and Operation . . . . . . . . . . . . .5
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Replacement Rope Installation . . . . . . . . . . . . . . . . . .6
Rope Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . .8
Winch Parts List . . . . . . . . . . . . . . . . . . . . . . . . .9-10
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Please note: Ramsey Patriot™ series winches are designed for
front mount vehicle use. The winches are not designed for and
should not be used in industrial applications (car haulers/carriers,
wreckers, hoisting, etc.), and Ramsey does not warrant them to be
suitable for such use. Ramsey makes a separate, complete line of
winches for industrial/commercial use. Please contact the factory
for further information.
CAUTION: Read and understand this manual before installation and operation of winch. See Safety Precautions!
Page 2
Safety Precautions
To Guard against Possible Injury...
A minimum of eight wraps of rope around the drum
barrel is necessary to hold the rated load. Rope
anchor is not designed to hold the load.
A. Keep yourself and others a safe distance to the side of the rope
when pulling under load.
B. Do not step over the rope or near the rope under load.
C. Use supplied hook strap when handling hook for spooling rope.
D. Do not move the vehicle to pull a load on the winch rope. This
could result in rope breakage and/or winch damage.
E. Apply blocks to wheels when vehicle is on an incline.
F. Winch clutch should be disengaged when winch is not in use
and fully engaged when in use.
G. Modification, alteration, or deviation to the winch should only be
made by Ramsey Winch Company.
H. Keep the duration of your pulls as short as possible. If the motor
becomes uncomfortably hot to the touch, stop and let it cool for
a few minutes. Do not pull more than one minute at or near rated
load. Do not maintain power to the winch if the motor stalls.
Electric winches are for intermittent usage and should not be
used in constant duty applications.
I. Disconnect the remote control switch from the winch when not
in use. A Ramsey Part No. 282053 safety on-off switch in your
vehicle is recommended.
J. NOTE: Do not use winch in hoisting applications due to required
hoist safety factors and features.
K. Do not exceed maximum line pull ratings shown in tables. Shock
loads must not exceed these ratings.
L. To respool correctly, it is necessary to keep a slight load on the
rope. This can be accomplished by holding the rope with one
hand and the remote control switch with the other, starting as far
back and in the center as you can, walking up keeping load on
the rope as the winch is powered in. Do not allow the rope to
slip through your hand and do not approach the winch too
closely. Turn off the winch and repeat the procedure until all the
rope except a few feet is in. Disconnect the remote control
switch and finish spooling in rope by rotating the drum by hand
with clutch disengaged. On hidden winches, spool in rope under
power using supplied hook strap.
M. Avoid pulling rope over rough surfaces or sharp edges. Slide the
protective sleeve along the length of the rope to place it at a
location where the rope would encounter rough surfaces such
as a rock or tree branches.
Tips for Safe Operation
Don’t underestimate the potential danger in winching operations.
Neither should your fear them. Do learn the basic dangers and avoid
them.
Observe the spooling of rope onto drum. Side pulls can cause rope
to pileup at one end of the drum. To correct uneven stacking, spool
out that section of the rope and move it to the other end of the drum
and continue winching. Uneven spooling which causes rope pileup
can interfere with the solenoid housing causing damage to the
winch.
Store the remote control switch inside your vehicle where it will not
become damaged. Inspect it before you plug it in.
When ready to begin spooling in, plug in remote control switch with
clutch disengaged. Do not engage clutch with motor running.
Never connect the hook back to the rope. This can cause rope damage. Always use a sling or chain of suitable strength, as shown in
the illustration.
Observe your winch while winching, if possible, while standing at a
safe distance. If you use vehicle drive to assist, stop and get out
every few feet to assure the rope is not piling up in one corner.
Jamming rope can break your winch.
Do not attach tow hooks to winch mounting apparatus. They must
attach to vehicle frame.
When double lining during stationary winching, the winch hook
should be attached to the chassis of the vehicle.
Since the greatest pulling power is achieved on the innermost layer
of your winch, it is desirable to pull off as much line as you can for
heavy pulls. If this is not practical, use a snatch block and double
the arrangement (see illustration).
Neat, tight spooling avoids rope binding which is caused when a
load is applied and the rope is pinched between two others. If this
happens, alternately power the winch in and out a few inches. Do
not attempt to work a bound rope under load free by hand.
Do not expose the rope to chemicals or heat sources.
Avoid prolonged exposure of synthetic rope to ultraviolet rays from
sunlight which can degrade rope strength over time. Use a winch
cover over winch and rope when not in use.
Any sharp bend in the rope under load decreases its strength substantially and may cause permanent damage or failure. Sheave
diameters on rotating snatch blocks should be at least eight times
the rope diameter (3” for 3/8” rope).
2
Page 3
Techniques of Operation
The best way to get acquainted with how your winch
operates is to make a few test runs before you actually
need to use it. Plan your test in advance. Remember
you hear your winch as well as see it operate. Get to
recognize the sound of a light steady pull, a heavy pull,
and sounds caused by load jerking or shifting. Soon you
will gain confidence in operating your winch and its use
will become second nature with you.
Your winch will not only pull your vehicle up or ease your
vehicle down a steep grade, it will also pull another vehicle or a load while your vehicle is anchored in a
stationary position. The sketches on this page show you
a few techniques.
When pulling a heavy load, place a blanket, jacket or tarpaulin over the rope five or six feet from the hook. It will
slow the snap back in the event of a broken rope. Also,
open the vehicle hood for additional protection.
Use the vehicle wheel power to help the winch, but don't
overtake the winch line. Plan your pull. You can't
always hook up and pull out in one step. Examine all the
areas for anchoring possibilities as well as leverage situations, direction, and goal.
For basic self-recovery, anchor to a tree or heavy rock.
When anchoring to a tree, always use a tree trunk protector.
Stakes driven in solid earth and chained together make a
good anchor point for self-recovery when no solid
anchor point is available.
For a solid anchor, bury a log with earth or sand or place
it in a deep ravine.
Winches equipped with fairleads can pull from several
directions. Pull from an angle only to straighten up the
vehicle-otherwise you can damage structural members
or other parts of your vehicle and cause excess rope
buildup on one end of the winch drum.
For a direct pull of 2000 lbs., hitch truck to a tree or
solid anchor, and take out of gear.
To double the pull, use 2-part line and tie off to chassis.
Take out of gear.
3
Page 4
4
Installation
The winch shown in this owner’s manual is solely and
exclusively designed for vehicle mounted, non-industrial
applications. All other applications will void warranty.
It is very important that the winch be mounted on a flat
surface so that the three major sections (the motor end,
the drum, and the gear housing end) are properly
aligned. It is recommended that Ramsey kits be used to
mount the winch. They are designed to align the winch
and distribute up to the full rated load evenly, to avoid
possible damage to the winch or vehicle.
The Aluminum Hawse Fairlead included with the winch is
required for use with the synthetic rope.
NOTE: If recommended mounting is not used, a kit of
equal design must be used.
Also available for mounting the Patriot 9500 are the following winch mounting channels:
• #251126 short length (23.63”) black
• #251127 medium length (30.00”) black
• #251128 long length (36.00”) black
It is recommended that Ramsey mounting channels be
used with all non-Ramsey mounting.
Attach aluminum hawse fairlead to channel using hardware furnished with winch. Attach winch to channel.
Thread capscrews with lockwashers through mounting
holes in channel and into winch feet (see figure below).
Substitution of attaching hardware items (bolts, nuts or
washers) different from those supplied with your winch
and mounting kit can lead to failure causing damage or
serious injury (use SAE grade 5 bolts or better and
torque to 34 ft-lbs.).
Place end of rope through fairlead and attach hook. Use
clevis pin and cotter pin (see figure below).
The 10’ protective sleeve can be cut into two 5’ lengths
for greater flexibility in protecting the synthetic rope.
Remove the protective sleeve from the rope before cutting into two lengths, use a cigarette lighter to fuse the
cut ends so they will not unravel, and then slide the two
pieces back on the rope.
CONNECT BLACK GROUND CABLE
CONNECT RED CABLE
TO POSITIVE (+) TERMINAL
OF VEHICLE BATTERY.
MOUNTING
CHANNEL
WINCH MOUNTING BOLT
3/8-16NC X 1-1/4 LG.
CLEVIS PIN
CABLE HOOK
ROLL PIN
TO NEGATIVE (-) TERMINAL
OF VEHICLE BATTERY.
FAIRLEAD MOUNTING BOLT
3/8-16NC X 1-1/4 LG.
SHIFTER KNOB
CONTROL SWITCH
CLUTCH
RECEPTACLE
Page 5
Operating Instructions
The winch clutch allows rapid unspooling of the rope for
hooking onto the load or anchor point. The clutch is
operated by the shifter knob located on the gear housing
end of the winch as follows:
1. To disengage the clutch, move the clutch shifter knob
to the “OUT” position. Rope may now be freespooled
off the drum.
2. To engage the clutch, move the clutch shifter knob
into the “IN” position. The winch is now ready for
pulling.
Electrical Connections and Operations
For normal self-recovery work, your existing electrical
system is adequate. Your battery must be kept in good
condition. A fully charged battery and proper connections are essential. Run the vehicle engine during
winching operations to keep battery charged.
Route battery cables up to battery.
C
AUTION: BE SURE BATTERY CABLES ARE NOT DRAWN TAUT
ACROSS ANY SURFACES WHICH COULD POSSIBLY DAMAGE
THEM
.
Connect red cable to positive (+) battery terminal.
Connect black ground cable to negative (-) terminal of
battery.
Models Equipped with Push Button Remote Control
Switch
The remote control switch is water proof. It has push
buttons on either side. Make sure the motor has stopped
fully before reversing. To actuate winch simply plug
remote control switch into receptacle in cover of winch.
Run winch forward and reverse to check directions.
Snap appropriate “IN” and “OUT” disc into proper thumb
cavity. Do not leave switch plugged in when winch is
not in use.
Models Equipped with Wireless Remote Control
See Installation and Operating Instructions for Ramsey
Universal Remote Control (OM-914057) included with
the wireless remote.
MAINTENANCE
All moving parts are permanently lubricated with high
temperature lithium grease at the time of assembly.
Under normal conditions factory lubrication will suffice.
Corrosion on electrical connections will reduce performance or may cause a short. Clean all connections
especially in remote control switch and receptacle. In
salty environments use a silicone sealer to protect from
corrosion.
To minimize corrosion of the internal motor components
that may occur due to condensation, power the winch in
or out periodically. Energizing the motor will generate
heat, which will help dissipate any moisture buildup in
the motor. This should be performed at periodic intervals
(such as with each oil change of your vehicle). Note:
Refer to the Troubleshooting Guide if the motor has been
submerged.
Rope Maintenance
The most important part of maintenance of the synthetic
rope is to inspect it regularly. Any time the winch is
used, the synthetic rope should be inspected thoroughly
as described on page 7.
Likewise, inspect the protective sleeve and replace if it
becomes torn, fused, or threadbare.
Keep the rope and protective sleeve free of moisture,
grease, dirt or other debris. If necessary, clean with a
damp cloth.
5
Page 6
Replacement Rope Installation
Notes:
· Rope should be installed so that it feeds from the bottom of the drum.
· An Aluminum Hawse Fairlead, P/N 251266 (included with winch), is required for use with the Ramsey
Synthetic Rope.
· Before installing synthetic rope, inspect winch drum and fairlead and smooth any sharp edges on drum
barrel, flanges and other winch accessories that may contact the rope.
1. Unwind new rope by rolling it out along the ground.
2. Remove existing rope, noting how it is installed in the drum.
3. Rotate drum to locate existing hole in flange that is closest to the drum
barrel.
4. Feed synthetic rope through aluminum hawse fairlead and under drum.
See figure page 4.
5. Insert synthetic rope anchor into hole in flange closest to drum barrel.
6. Carefully run winch in the “reel-in” direction. Wear gloves and use the hook strap, keep tension on end of rope as
you spool all the rope onto the drum, taking care to form neatly wrapped layers.
Pull synthetic rope tight to seat
anchor in hole.
6
Page 7
Rope Inspection
When rope is first used, the outer filaments of the rope will quickly fuzz up. This is the result of these filaments
breaking and this roughened surface will actually protect the fibers underneath. The condition should stabilize, not
progress. If the surface roughness increases, excessive abrasion is taking place and strength is being lost.
Look closely at both the inner and outer fibers. When either is worn the rope is obviously weakened. Open the
strands and look for powdered fiber--this is a sign of internal wear.
Rope should be replaced when
· Rope bulk anywhere along the length is reduced by 25% or more by abrasion
· Two or more adjacent strands are cut.
· Flat areas or lumps are found that are not eliminated by flexing rope.
· Excessive fused or melted fibers are found. Any such areas will be stiff and the rope will have a
glazed appearance.
Examples:
Rope with original bulk
Rope displaying 25% strand volume reduction from abrasion--rope should be
replaced.
Rope strand showing full volume
Rope strand reduced by 25% abrasion--rope should be replaced.
Rope exhibits fiber-set from compression. A slight sheen is visible. This is not a
permanent characteristic and can be eliminated by flexing the rope.
Rope displays two adjacent cut strands--rope should be replaced.
7
Page 8
Troubleshooting Guide
8
Condition Possible Cause Correction
Defective or stuck
solenoid
Jar each solenoid to free contacts. Check each solenoid
by applying 12 volts to coil terminal (it should make an
audible click when energized).
Defective remote control
switch
Disengage winch clutch, remove remote control switch
plug from the socket and jump pins at 8 and 4 o'clock.
Motor should run. Jump pins at 8 and 10 o'clock. Motor
should run.
Long period of operation Cooling off periods are essential to prevent overheating.
Insufficient battery
Check battery terminal voltage under load. If 10 volts or
less, replace or parallel another batter to it.
Bad connection Check battery cable for corrosion; clean and grease.
Insufficient charging
system
Replace with larger capacity charging system
MOTOR RUNS, BUT
DRUM DOES NOT TURN
Clutch not engaged
If clutch engaged but symptom still exists, it will be
necessary to disassemble winch to determine cause and
repair.
Defective or stuck
solenoid
Jar each solenoid to free contacts. Check each solenoid
by applying 12 volts to coil terminal (it should make an
audible click when energized).
Defective remote control
switch
Disengage winch clutch, remove remote control switch
plug from the socket and jump pins at 8 and 4 o'clock.
Motor should run. Jump pins at 8 and 10 o'clock. Motor
should run.
Defective motor
If solenoids operate, check for voltage at armature post;
replace motor.
Loose Connections
Tighten connections on bottom side of hood and on
motor.
MOTOR WATER
DAMAGED
Submerged in water or
water from high pressure
car wash
Allow to drain and dry thoroughly, then run motor without
load in short bursts to dry windings.
MOTOR RUNS IN ONLY
ONE DIRECTION
MOTOR RUNS
EXTREMELY HOT
MOTOR RUNS, BUT
WITH INSUFFICIENT
POWER, OR WITH LOW
LINE SPEED.
MOTOR WILL NOT
OPERATE
Page 9
Patriot 9500
9
6
33
24
5
22
26
21
28
27
35
27
9
18
35
4*
36
34
38
17
25
32
23
1
39
15
29
18
13
12
2
40
14
39
11
20
19
3
39
8
37
23
23
7
23
10
30
16
31
Item
No.
Qty. Part No. Description
Item
No.
Qty. Part No. Description
1
1 247009 GEAR CARRIER ASSY - INPUT 20 6 414159 CAPSCREW 5/16-18NC X 2-1/2 HX HD NYLOK
2 1 247022 GEAR CARRIER ASSY - INTERMEDIATE 21 4 414316 CAPSCREW 3/8-16NC X 1-1/4 HX HD
3 1 247023 GEAR CARRIER ASSY - OUTPUT 22 1 414370 CAPSCREW 3/8-24NC X 1/2 HX HD
*4 1 251110 SWITCH ASSY 23 4 414823 CAPSCREW 1/4-20NC X 3/4 SOC BT HD
5 1 251262 ROPE ASSY 24 6 414861 CAPSCREW 1/4-20NC X 3/4 FL SOC HD NYLOK
6 1 251266 ALUMINUM HAWSE FAIRLEAD 25 1 418029 NUT 5/16-18NC HEX JAM PLTD
7 1 278182 SOLENOID ASSY - 12V 26 4 418035 NUT 3/8-16NC HEX REG PLTD
1 278186 SOLENOID ASSY - 24V 27 5 418177 LOCKWASHER-3/8 ID MED SECT PLTD
8 1 289141 CABLE ASSY - GROUND 28 4 418181 WASHER-FLAT 3/8 ID SAE PLTD
9 1 296181 BRAKE/SHAFT ASSY 29 1 442208 GASKET-COVER
10 1 296570 MOTOR-12V 30 1 442219 GASKET-RING GEAR
1 296591 MOTOR-24V 31 1 444077 GEAR-RING INPUT
11 1 328138 COVER-GEAR HOUSING 32 1 452001 KNOB SHIFTER
12 1 332193 DRUM-CABLE 33 1 470053 ROLL PIN 1/8 DIA X 3/8
13 1 334147 GEAR-INTERMEDIATE SUN 34 1 477002 LOCKING RING
14 1 334154 GEAR-INPUT SUN 35 2 477004 RING-HALF
15 1 334197 GEAR-OUTPUT SUN 36 1 477011 CAM RING
16 1 334171 GEAR-RING, OUTPUT 37 1 479007 RETAINER-RING GEAR
17 1 338332 END BEARING-GEAR HOUSING 38 6 494077 SPRING
18 2 412056 BUSHING-DRUM 39 6 518020 THRUST WASHER
19 1 412061 BUSHING-SHAFT 40 1 518027 THRUST DISC
Patriot 9500 Winch Parts List
* Note: Switch assembly included on
certain models
Page 10
Solenoid Assembly Parts List
278182 12V
278186 24V
10
Item
No.
Qty. Part No. Description
Item
No.
Qty. Part No. Description
1 1 289015 WIRE ASSY - BATTERY CABLE 11 2 289196 WIRE ASSY - MOTOR LEAD
2 1 289195 WIRE ASSY - MOTOR LEADS 12 1 430022 CONNECTOR
3 1 682166 COVER 13 1 440259 STRAP
4 1 316101 CAP - L.H. END 14 3 440260 STRAP
5 1 316103 CAP - R.H. END 15 1 440276 WIRE ASSY - GROUND
6 1 682167 CHANNEL - SOLENOID MTG. 16 4 440262 SOLENOID - 12V
7 1 413078 COVER - WIRE 4 440265 SOLENOID - 24V
8 6 414880 CAPSCREW 5/16-18NC X 1-1/2 LG SOC HD 17 1 442222 GASKET
9 3 416207 SCREW 18 1 472047 GROMMET
10 2 416227 SCREW #10-24NC X 3/4 LG TRUSS HD 19 1 482029 COVER - RECEPTACLE
Page 11
NOTES
11
Page 12
Warranty Information
Ramsey Winches are designed and built to exacting specifications. Care and skill go into every winch we make. If
the need should arise, warranty procedure is outlined on the back of your self-addressed postage paid warranty
card. Please read and fill out the enclosed warranty card and send it to Ramsey Winch Company. If you have problems with your winch, please follow instructions for proper service on all warranty claims.
Ramsey Winch Company
P.O. Box 581510 - Tulsa, OK 74158-1510 USA - Phone: (918) 438-2760 - Fax (918) 438-6688
Visit us at http://www.ramsey.com
OM-914154-0805-B
Limited Lifetime Warranty
Ramsey Winch offers a limited lifetime warranty for each new Ramsey consumer/RV
winch against manufacturing defects in
workmanship and materials on all mechanical components.
Warranty registration cards for each winch
must be submitted at the time of purchase
or within 30 days. Warranty will only be
valid for the original purchase of the winch
and installed on the vehicles with which they
were originally registered.
New synthetic rope assemblies are warranted against defects in workmanship and
materials. No warranty applies after initial
use.
All Ramsey mounting kits and other accessories carry a 1-year limited warranty
against defects in material and workmanship.
This warranty is void if winch is used in
commercial/industrial applications other than
front mount self-recovery.
Electrical components consisting of motors,
solenoids, wiring, wire connectors and
associated parts carry a 1-year limited warranty. Battery isolators carry a 90-day
limited warranty.
The obligation under this Warranty, statutory
or otherwise, is limited to the replacement or
repair at the manufacturer’s factory, or at a
point designated by the manufacturer, upon
inspection of such part, to have been defective in material or workmanship. This
Warranty does not obligate Ramsey Winch
Company to bear the cost of transportation
charges in connection with the replacement
or repair of defective parts, nor shall it apply
to a product upon which repairs or alterations have been made, unless authorized
by the manufacturer, or for equipment misused, neglected, or improperly installed.
IMPORTANT NOTICE: To the fullest
extent permitted by applicable law, the
following are hereby excluded and disclaimed: 1. All warranties of fitness for
a particular purpose; 2. All warranties
of merchantability; 3. All claims for consequential or incidental damages. There
are no warranties that extend beyond
the description that appears on the face
hereof.
Some states do not allow the above
exclusions or disclaimers in consumer
transactions and as such this disclaimer/exclusion may not apply to your
particular case.
To the extent such warranties of fitness for a
particular purpose or merchantability are
deemed to apply to this product, they exist
for only so long as the express limited warranty elsewhere set forth is in existence.
Ramsey Winch Company makes no warranty in respect to accessories, same being
subject to the warranties of their respective
manufacturers.
Ramsey Winch Company, whose policy is
one of continuous product improvement,
reserves the right improve any product
through changes in design and materials as
it may deem desirable without being obligated to incorporate such changes in products
of previous manufacture.
If field service at the request of the buyer is
rendered and the fault is found not to be
with Ramsey Winch Company’s product, the
buyer shall pay the time and expense cost of
the field representative. Bills for service,
labor, or other expenses which have been
incurred by the buyer without express
approval or authorization by Ramsey Winch
Company wil not be accepted.
This warranty gives you specific legal rights
and you may also have other legal rights
which vary from state to state.
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