Ramsey 295932 User Manual

INSTALLATION INSTRUCTIONS FOR

SIERRA WRAPAROUND KIT # 295932

2003-2007* 1500 CHEVY SILVERADO/AVALANCHE &

GMC SIERRA

NOTICE

Ramsey kits are designed for use with Ramsey Winches only.

Use or sales of kits for other winches or applications voids warranty.

WARNING

Ramsey offers mounting kits and winches for various vehicles. In crash tests on a limited number
of automotive manufacturer's vehicles, winches/mounting kits, which have been properly
mounted, have not interfered with air bag operation.

The user/customer, or their installer, must verify that the mounting kit does not interfere with the
factory air bag sensors, which must not be relocated or modified in any way.

The user/customer should follow the vehicle manufacturer's recommendations and those of a
qualified mechanic to determine if the winch/mounting kit might interfere with the air bag
operation. The user/customer should then determine the suitability of a winch/mounting kit on a
particular vehicle.

PLEASE BE ADVISED THAT THE VEHICLE'S AIR BAG SYSTEM MAY NOT OPERATE
PROPERLY IF THE WINCH/MOUNTING KIT IS NOT MOUNTED IN COMPLIANCE WITH THE
VEHICLE MANUFACTURER'S RECOMMENDATIONS.

DO NOT ATTACH TOW HOOK TO ANY PART OF MOUNTING KIT UNLESS INSTRUCTED TO
DO SO.

DO NOT SUBSTITUTE ATTACHING HARDWARE ITEMS (BOLTS, NUTS, OR WASHERS).

READ AND UNDERSTAND WINCH OWNER'S MANUAL BEFORE INSTALLATION AND
OPERATION OF WINCH. SEE WARNING AND CAUTION.

IMPORTANT NOTES!

1. RIGHT AND LEFT HAND DIRECTIONS AS IF SEATED BEHIND STEERING WHEEL.

2. ALL FASTENING HARDWARE MUST BE LOOSELY ASSEMBLED UNTIL DIRECTED TO TIGHTEN.

RAMSEY WINCH COMPANY

P.O. BOX 581510

TULSA, OKLAHOMA 74158

* 2007 Classic Series

KI-913374-0307-D

Step 1

Note: It is not necessary to remove or modify the vehicle bumper to install this mounting kit.

Remove the M12 nut to the cross bolt on the tow hook and slide the bolt back. Remove lower M12
bolt for tow hook on bottom of vehicle frame. It is not necessary to remove the tow hook.

Figure 1

Figure 2

Note: If vehicle is not equipped with tow hooks, use 5-1/2" and 1-1/4" long 7/16 capscrews (#14 and

15) to attach frame mounting brackets to vehicle frame. Installation will be similar to that shown in
Figures 3, 4, and 5, except that 5-1/2" capscrew should be inserted horizontally through vehicle
frame and 1-1/4 long capscrew should be inserted up into vehicle frame. Fasten with 7/16 flat
washers #24 and 7/16 lock nuts #20.

Step 2

Align L.H. frame mounting bracket #7 with underside of vehicle frame (Figure 3), slide tow hook bolt
back into place and secure with M12 nut (Figure 4). Make sure that tab on bracket is to the inside
edge of frame. Replace lower M12 mounting bolt (Figure 5). DO NOT TIGHTEN HARDWARE

COMPLETELY.

Figure 3

Figure 4

1

Figure 5

Step 3

Drill 17/32” hole in vehicle frame using rear hole in frame mounting bracket as a template (Figure 6).
Install 1/2" nut #22 through existing access hole in bottom of vehicle frame (Figure 7). Using a
standard combination wrench to hold the nut in place, thread (1) 1/2-13NC X 1-1/4" capscrew #19
into nut (Figure 8). DO NOT TIGHTEN HARDWARE COMPLETELY.

Figure 6

Figure 7

Step 4

Note: It is not necessary to remove the vehicle bumper to install this kit. Install upper mounting
bracket #11 (Figure 9 and 10) on bumper using 3/8 X 1" bolt #17. Secure using 3/8" locknut #21
(Figure 10). Make sure top tab of left hand bracket is pointed toward the left side of vehicle (Figure

11).

Figure 8

Do not tighten hardware completely.

Repeat Steps 1-4 for right side of truck.

2

Step 5

Slide lower L.H. mounting bracket #10 between tow hook and frame mounting bracket #7 (Figure

12). Position lower mounting shim #33 between the two brackets and secure using (2) 1/2-13NC X
1-1/4" capscrews #19 and (2) 1/2" nuts #22 (Figure 13). DO NOT TIGHTEN HARDWARE COMPLETELY.

Step 6

Note: You will need assistance for this step.

Have someone hold the center unit while you insert the winch
mounting channel #2 between side plates of center unit #5.
Channel shims #29 are inserted between the end of the channel
and the side plate of the center unit on both sides. Secure each
side of channel using (2) 3/8-16NC x 1-1/4 capscrews #18 with
nuts #21 (Figure 14). Note: Do not tighten hardware at this
location, as you will need to remove these nuts to install the
wraparound in a later step.

Note: For 2003-2004 GMC Sierra, it is necessary to insert the
provided 1/4" spacer #13 onto the 3/8" capscrews #18 as shown in
Figure 15, between the upper mounting bracket #11 and the winch
channel #2.

Figure 12

Figure 13

Figure 14

Figure 15

3

Step 7

Mount center unit on vehicle and secure each side at the lower support bracket using (3) 1/2 X 1-1/4"
capscrews #19 with (3) 1/2" nuts #22 (Figure 16). Attach each side of center unit to upper support
bracket using (1) 3/8-16NC x 1-1/4 capscrew #18 with nut #21 (Figure 17). Do not tighten hardware.

Figure 16 Figure 17

Step 8

Remove the two nuts #20 that secure the headlight grille to the L.H. wraparound #4. It is not
necessary to remove the capscrews (Figure 19).

Step 9

Note: You will need assistance for this step.

Remove the (3) 3/8-16NC x 1-1/4 capscrews #18 from L.H. side of
center unit where the side plate attaches to the upper support
bracket and the channel (Figure 18).

Have someone position wrap shim #31 between the side plate and
left wraparound #4.

Figure 18

4

Align the (2) 1/4-20NC x 1-1/4 capscrews #16 holding the headlight grille to the wraparound with the
appropriate holes in the side plate and slide into place (Figure 19). Secure using (2) 1/4" nuts #20.

Install (1) 1/4-20NC x 1" capscrew #16
through upper hole in wraparound and
into side plate. Secure using (1) 1/4” nut
#23 (Figure 20). Do not tighten.

Figure 19

Figure 20

Step 10

Re-insert (2) 3/8-16NC x 1-1/4 capscrews #18 through light
tube, shim, side plate, and channel and (1) 3/8-16NC x 1­1/4 capscrews #18 through light tube, shim, side plate, and
upper support bracket and secure all with nut #21 (Figure

21).

Tighten all hardware to proper torque. (See torque value
chart, page 8).

Figure 21

Step 11

Install fairlead as shown below. Note that top holes in channel (Figure 22) align with bottom holes on
roller fairlead (Figure 23). Secure using capscrew, lockwasher, and nut furnished with winch.

FURNISHED WITH WINCH

Figure 22

FURNISHED WITH WINCH

FURNISHED WITH WINCH

Figure 23

5

6

PARTS LIST

Item # Part # Qty. Description

1 NOT USED
2 R-CHANNEL32 1 Winch channel - 32”
3 R-W932R 1 Wraparound – right
4 R-W932L 1 Wraparound – left
5 R-P295933 1 Center unit
6 R-LM921R 1 Frame mounting bracket - right side
7 R-LM021L 1 Frame mounting bracket – left side
8 NOT USED

9 R-LS932R 1 Lower support bracket – right side
10 R-LS932L 1 Lower support bracket – left side
11 R-US932 2 Upper mounting bracket
12 NOT USED
13 SPACER3/8 2 1/4” Thick spacer washer (not pictured)
14 HCS7/16X1.25 2 Hex capscrew 7/16” x 1-1/4”
15 HCS7/16x5.5 2 Hex capscrew 7/16” x 5-1/2”
16 HCS1/4X1 12 Hex capscrew 1/4” X 1
17 HCS3/8X1 6 Hex capscrew 3/8” X 1”
18 HCS3/8X1.5 2 Hex capscrew 3/8” X 1-1/2”
19 HCS1/2X1.25 12 Hex capscrew 1/2” X 1-1/4”
20 LNUT7/16 4 7/16-20 Lock nut
21 LNUT3/8 8 3/8-16 Lock nut
22 LNUT1/2 14 1/2-13 Lock nut
23 LNUT1/4 10 1/4” Lock nut
24 WASHFLAT7/16 6 7/16” Plastic washer
25 WASHFLAT1/4 20 1/4” Flatwasher
26 R-408127 1 License Plate mounting assembly (not pictured)
27 R-G932R 1 Headlight grille – right
28 R-G932L 1 Headlight grille – left
29 R-SHIM307C 2 Channel shim
30 NOT USED
31 R-SHIM932 2 Wrap shim
32 R-SHIM314LS 2 Lower Support shim
33 R-SHIM314-LM 2 Lower mounting shim
34 R-LOOM 1 Loom
35 R-CABLETIE 1 Cable tie (pkg)

TORQUE VALUE CHART

SIZE TORQUE – FT. LBS. TORQUE - Nm

1/4-20 5 7
3/8-16 34 46
1/2-13 87 118

7

25

8