Ramsey 295929 User Manual

INSTALLATION INSTRUCTIONS
FOR SIERRA WRAP AROUND KIT # 295929
ON 2002-2006 DODGE RAM 1500
Notice
Ramsey kits are designed for use with Ramsey Winches only.
Use or sale of kits for other winches or applications voids warranty.
Warning
Ramsey offers mounting kits and winches for various vehicles. In crash tests on a limited number of automotive manufacturer’s vehicles, winches/mounting kits, which have been properly mounted, have not interfered with air bag operation.
The user/customer, or their installer, must verify that the mounting kit does not interfere with the factory air bag sen­sors, which must not be relocated or modified in any way.
The user/customer should follow the vehicle manufacturer’s recommendations and those of a qualified mechanic to determine if the winching/mounting kit might interfere with the air bag operation. The user/customer should then determine the suitability of a winch/mounting kit on a particular vehicle.
PLEASE BE ADVISED THAT THE VEHICLE’S AIR BAG SYSTEM MAY NOT OPERATE PROPERLY IF THE WINCH/MOUNTING KIT IS NOT MOUNTED IN COMPLIANCE WITH THE VEHICLE MANUFACTURER’S RECOMMEN­DATIONS.
DO NOT ATTACH TOW HOOK TO ANY PART OF MOUNTING KIT UNLESS INSTRUCTED TO DO SO.
DO NOT SUBSTITUTE ATTACHING HARDWARE ITEMS (BOLTS, NUTS, OR WASHERS).
READ AND UNDERSTAND WINCH OWNER’S MANUAL BEFORE INSTALLATION AND OPERATION OF THE WINCH. SEE WARNINGS AND CAUTIONS IN WINCH OWNER’S MANUAL.
IMPORTANT NOTES!
1. RIGHT AND LEFT HAND DIRECTIONS AS IF SEATED BEHIND STEERING WHEEL.
2. ALL FASTENING HARDWARE MUST BE LOOSELY ASSEMBLED UNTIL DIRECTED TO TIGHTEN.
RAMSEY WINCH COMPANY
P.O. BOX 581510
TULSA, OKLAHOMA 74158
PHONE: (918) 438-2760 • FAX: (918) 438-6888
http://www.ramsey.com
913367-0307-E
Note: It is not necessary to remove the airdam in order to modify it or install the kit. The following pictures show the airdam removed for clarity only.
1. Cut notches in air dam for the Lower Mounting Brackets to fit through. Cut 1/2” wide notches from the bottom of the top lip of the air dam, cutting through the bottom lip of the air dam. As shown below, the spacing of the notches is 16 3/16” from center to outside of notch. The best way to measure the center of the air dam is to measure from the License Plate mounting bolt holes. Find the center between the holes, and mark it as your center of the air dam.
The 1/2” width of the notch does not allow any clearance of the bracket that fits through it. You may need to trim it slightly after you have the bracket installed, but you will want the fit as tight as possible.
2. Remove factory bolt assembly and discard.
3
1 2
1 2
1 2
16
3
16
16
3
16
2
Air dam
License Plate
Mounting Holes
Cut Notch
Here
3. Use (2) 7/16” x 5” capscrews (Item #14) and (2) lock­nuts (Item #19) and (4) flat washers (Item #23) to install lower mounting brackets (Item #8). Use the lower bracket gasket (Item #28). They should be installed in the order shown below.
To mount the Upper Mounting Bracket (Item #10), remove the nut from the Bumper Bracket bolt of the vehi­cle. Slide the Upper Mounting Bracket and gasket (item #29) onto the Bumper Bracket bolt and tighten the nut back on.
It is a good idea to install the mounting bracket assembly entirely on one side, then start on the other. Install bolts
loosely—do not tighten until told to do so.
4. Install (1) 1/2” x 7 1/2” capscrews (Item #16), (1) lower mount backing plate (Item #25), (2) flat washers (Item #24), and (1) locknut (Item #20) to frame and lower mounting bracket (Item #8).
5. Repeat steps 2 through 4 for right side.
3
Bumper
Upper Mounting
Bracket
Lower Mounting
Bracket
Frame
Bolt
Locknut
Gasket
Lower Mounting Bracket
Washers
Bumper Bracket
(under Bumper)
Frame
Capscrew
Spacer
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