Ramsey 295920 User Manual

INSTALLATION INSTRUCTIONS

FOR SIERRA WRAPAROUND KIT #295920

ON 1999-2000 FORD F-150, F-250 4X4 LIGHT

DUTY & EXPEDITION 4X4

NOTICE

Ramsey kits are designed for use with Ramsey Winches only.

Use or sales of kits for other winches or applications voids warranty.

WARNING

Ramsey offers mounting kits and winches for various vehicles. In crash tests on a limited number
of automotive manufacturer's vehicles, winches/mounting kits, which have been properly
mounted, have not interfered with air bag operation.

The user/customer, or their installer, must verify that the mounting kit does not interfere with the
factory air bag sensors, which must not be relocated or modified in any way.

The user/customer should follow the vehicle manufacturer's recommendations and those of a
qualified mechanic to determine if the winch/mounting kit might interfere with the air bag
operation. The user/customer should then determine the suitability of a winch/mounting kit on a
particular vehicle.

PLEASE BE ADVISED THAT THE VEHICLE'S AIR BAG SYSTEM MAY NOT OPERATE
PROPERLY IF THE WINCH/MOUNTING KIT IS NOT MOUNTED IN COMPLIANCE WITH THE
VEHICLE MANUFACTURER'S RECOMMENDATIONS.

DO NOT ATTACH TOW HOOK TO ANY PART OF MOUNTING KIT UNLESS INSTRUCTED TO
DO SO.

DO NOT SUBSTITUTE ATTACHING HARDWARE ITEMS (BOLTS, NUTS, OR WASHERS).

READ AND UNDERSTAND WINCH OWNER'S MANUAL BEFORE INSTALLATION AND
OPERATION OF WINCH. SEE WARNING AND CAUTION.

IMPORTANT NOTES!

1. RIGHT AND LEFT HAND DIRECTIONS AS IF SEATED BEHIND STEERING WHEEL.

2. ALL FASTENING HARDWARE MUST BE LOOSELY ASSEMBLED UNTIL DIRECTED TO TIGHTEN.

RAMSEY WINCH COMPANY

P.O. BOX 581510

TULSA, OKLAHOMA 74158

KI-913352-0301-C

STEP 1

Remove vehicle license plate mounting bracket from vehicle bumper. This will allow more room to
access through opening in bumper for attaching kit brackets.

Remove vehicle tow hooks from bottom of vehicle frame. Attach lower R.H. and L.H. bracket
assemblies (item #11 & #12) to bottom of vehicle frame with tow hooks using existing vehicle tow
hook mounting hardware, as shown. DO NOT TIGHTEN HARDWARE COMPLETELY.

Remove vehicle bumper mounting hardware from R.H. side and place middle R.H. bracket assembly
(item #9) through opening in bumper and over bumper mounting studs. Secure to frame using
vehicle bumper mounting hardware. Repeat on L.H. side of bumper using middle L.H. bracket
assembly (item #10). DO NOT TIGHTEN HARDWARE COMPLETELY.

Place R. H. and L.H. upper strap assemblies (item #7 & #8) over top of bumper and attach to top of
middle bracket assemblies, as shown below. Use (2) 3/8-16NC x 1-1/4 lg. capscrews (item #14) and
nuts (item #17), each side. DO NOT TIGHTEN HARDWARE COMPLETELY.

1

KI-913352-0301-C

STEP 2

Secure lowest end of side plate assembly (item #6) to outside of lower R.H. & L.H. brackets (item
#11 & #12). Use (1) 3/8-16NC x 1-1/4 lg. hx.hd. capscrew (item #14) and nut (item #17), each side.
DO NOT TIGHTEN HARDWARE COMPLETELY. Pivot side plate assembly forward and place
channel (item #2), from behind side plate assembly, into place between R.H. and L.H. lower bracket
assemblies.

Pivot side plate assembly back into upright position. Place lower shims (item #24) between lower
brackets and side plates. Place shims (item #25) between end of channel and side plates. Align
mounting holes at ends of channel with holes in side plates, shims and lower bracket assemblies.
Use (2) 3/8-16NC x 1-1/4 lg. capscrews (item #14) and nuts (item #17), each side, to secure side
plate assembly and shim to channel and lower bracket assemblies, as shown.

Use (1) 1/2-13NC x 1-1/4 lg. hx.hd. capscrew (item #15) with 1/2" nut (item #18), each side, to
secure R.H. and L.H. strap assemblies (item #7 and #8) and upper shim (item #23) to inside of side
plate assembly (item #6) and R.H. and L.H. light guard assemblies (items #3 & #4) with shim (item

26). Use (4) 1/4-20NC x 3/4 lg. hx.hd. capscrews (item #13) with plastic washers (item #19) and
nuts (item #16), as shown, at remaining mounting holes to secure light guard assemblies (items #21
& #22) and shim (item 26) to side plates, each side.

DO NOT TIGHTEN HARDWARE COMPLETELY.

Place ends of tube assembly (item #5) into R.H. & L.H. light guard assemblies (item #3 & #4).

Squarely align kit with front of vehicle. TIGHTEN ALL HARDWARE TO PROPER TORQUE VALUE
(See Torque Value Chart, page 4).

2

KI-913352-0301-C

PARTS LIST FOR FORD KIT #295920

ITEM NO. QTY. PART NO. DESCRIPTION

1 1 R-LICENSE BRACKET ASSEMBLY-LICENSE PLATE MTG.

2 1 R-CHANNEL32 CHANNEL ASSEMBLY-WINCH MTG
3 1 R-W307R LIGHT GUARD ASSEMBLY-R.H. (W/ HEADLIGHT GRILL)
4 1 R-W307L LIGHT GUARD ASSEMBLY-L.H. (W/ HEADLIGHT GRILL)
5 1 R-TOPTUBE32 TUBE ASSEMBLY
6 1 R-P12307 CENTER UNIT
7 1 R-US300R BRACKET-UPPER R.H.
8 1 R-US300L BRACKET-UPPER L.H.
9 1 UM521R BRACKET ASSEMBLY-MIDDLE R.H.
10 1 UM521L BRACKET ASSEMBLY-MIDDLE L.H.
11 1 R-LM300R BRACKET ASSEMBLY-LOWER R.H.
12 1 R-LM300L BRACKET ASSEMBLY-LOWER L.H.
13 10 HCS1/4-20X1 CAPSCREW 1/4-20NC X 1 LG. HX.HD. GR.8 BLACK
14 10 HCS3/8X1.25 CAPSCREW 3/8-16NC X 1-1/4 LG. HX.HD. GR.8 BLACK
15 2 HCS1/2X1.25 CAPSCREW 1/2-13NC X 1-1/4 LG. HX.HD. GR.8 BLACK
16 10 LNUT1/4-20 NUT 1/4-20NC-HX.ELASTIC STOP-BLACK
17 10 LNUT3/8-16 NUT 3/8-16NC-HX.ELASTIC STOP-BLACK
18 2 LNUT1/2-13 NUT 1/2-13NC-HX.ELASTIC STOP-BLACK
19 10 WASHFLTPL1/4 FLAT-WASHER 1/4 PLASTIC
20 2 R-CABLETIE CABLE TIES
21 1 R-G300R HEADLIGHT GRILL-RIGHT
22 1 R-G300L HEADLIGHT GRILL-LEFT
23 2 R-SHIM300U SHIM-UPPER
24 2 R-SHIM300L SHIM-LOWER
25 2 R-SHIM307C SHIM-CHANNEL END
26 2 R-SHIM307W SHIM-WRAP AROUND

27 1 R-LOOM LOOM

TORQUE VALUE CHART

SIZE TORQUE FT./LB. NM

1/4-20 5 7
3/8-16 34 46
1/2-13 87 118

4

KI-913352-0301-C