Ramsey 295363 User Manual

INSTALLATION INSTRUCTIONS
Y
FOR SPORT BAR KIT #295363
ON 2001 FORD EXPLORER SPORT & SPORT TRAK
NOTICE
Ramsey kits are designed for use with Ramsey Winches only.
Use or sales of kits for other winches or applications voids warranty.
WARNING
Ramsey offers mounting kits and winches for various vehicles. In crash tests on a limited number of automotive manufacturer's vehicles, winches/mounting kits, which have been properly mounted, have not interfered with air bag operation.
The user/customer, or their installer, must verify that the mounting kit does not interfere with the factory air bag sensors, which must not be relocated or modified in any way.
The user/customer should follow the vehicle manufacturer's recommendations and those of a qualified mechanic to determine if the winch/mounting kit might interfere with the air bag operation. The user/customer should then determine the suitability of a winch/mounting kit on a particular vehicle.
PLEASE BE ADVISED THAT THE VEHICLE'S AIR BAG SYSTEM MAY NOT OPERATE PROPERLY IF THE WINCH/MOUNTING KIT IS NOT MOUNTED IN COMPLIANCE WITH THE VEHICLE MANUFACTURER'S RECOMMENDATIONS.
DO NOT ATTACH TOW HOOK TO ANY PART OF MOUNTING KIT UNLESS INSTRUCTED TO DO SO.
DO NOT SUBSTITUTE ATTACHING HARDWARE ITEMS (BOLTS, NUTS, OR WASHERS).
READ AND UNDERSTAND WINCH OWNER'S MANUAL BEFORE INSTALLATION AND OPERATION OF WINCH. SEE WARNING AND CAUTION.
IMPORTANT NOTES!
1. RIGHT AND LEFT HAND DIRECTIONS AS IF SEATED BEHIND STEERING WHEEL.
2. ALL FASTENING HARDWARE MUST BE LOOSELY ASSEMBLED UNTIL DIRECTED TO TIGHTEN.
RAMSEY WINCH COMPAN
P.O. BOX 581510
TULSA, OKLAHOMA 74158
KI-913361-0101-A
1. Remove (2) metric bolts from each side.
3. Remove plastic fastener (1) each side and lift off the splashguard.
2. Remove (3) metric bolts across the front.
Removing the Splashguard
1
1. Remove and discard the (2) factory tow hook bolts from the tow hooks on each side.
2. Remove tow hooks and set aside.
Removing the Tow Hooks
1. Slide the frame mounting bracket through the tow hook access in the air dam.
2. Install new 12mm x 1.75 bolt through rear hole. Secure with 1/2” lockwash­er and 1/2” flat washer. Tighten 2-3 turns only.
3. Repeat for other side.
Installing the Frame Mounting Brackets
1. Slide the tow hooks through the tow hook access in the air dam.
2. Slide slot in tow hook over the rear 12mm bolt and position as shown.
3. Install new front tow hook bolt (12mm x 1.75). Secure with 1/2” lockwasher and 1/2” flat washer. Tighten all bolts securely. (See torque value chart on page 3).
4. Repeat for other side.
Reinstalling the Tow Hooks
2
1. Position mounting channel between the two frame mounting brackets
2. Secure using (2) 3/8” X 1-1/4” carriage bolts, with 3/8” lockwasher and nut each side. Tighten securely. (See torque value chart below).
3. Refer to winch owner’s manual for
mounting instructions.
Install Mounting Channel
1. Place splashguard in position and replace the (2) factory supplied metric bolts each side.
2. Replace (3) metric bolts across the front.
3. Replace plastic fastener (1) each side.
Reinstalling the Splashguard
Parts List
1 1 204260 License Mounting Bracket 2 1 395357 Winch Mounting Channel 3 2 414048 Hex Head Bolt-1/4-20NCX3/4 Lg 4 4 414221 Carriage Bolt-3/8-16NCX1 1/4 Lg 5 4 415313 Capscrew M12X1.75X55MM Lg 6 2 418020 Hex Nut-1/4-20NC, F/B 7 4 418033 Hex Nut-3/8-16NC, F/B 8 2 418147 Lockwasher-1/4 Med Sect. 9 2 418158 Washer-1/4,SAE Flat, F/B 10 4 418175 Lockwasher-3/8 Med Sect, 11 4 418218 Lockwasher-1/2 ID Med Sect 12 4 418221 Washer-1/2 SAE Flat 13 2 440138 Cable Ties 14 1 474200 Frame Mounting Bracket - LH 15 1 474201 Frame Mounting Bracket - RH 16 1 690504 Loom
T
orque Value Chart
1/4-20 5 ft-lbs 7 Nm
3/8-16 34 ft-lbs 46 Nm
1/2-13 87 ft-lbs 118 Nm
12 mm 39 ft-lbs 53 Nm
OM-913361-0101-A
3
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