Ramsey 295362 User Manual

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Step 1
Note: It is not necessary to remove or modify the vehicle bumper to install this mounting kit.
Remove the three M12 bolts that secure the vehicle tow hook. They are located on either side and on the bottom of the tow hook (Figure 1). Remove the tow hook and set it aside.
Figure 1
Step 2
Install left hand bracket #5. Bracket is inserted through the existing tow hook access in the air dam (Figure 3). Install ½-13 NC x 1-1/4 hex head bolt #12, lockwasher #22, & flat washer #23 through bottom hole in frame (see Figure 2) and into captive nut in bracket #5.
Step 3
Insert ½-13NC x 4-1/2” hex bolt #10 through hole in frame (this is where the tow hook was unbolted in step 1) and through bracket #5 at location shown in Figure 3. Secure using lockwasher #22 & nut #17.
Place vehicle tow hook into the front section of bracket #5 (See Figure 5), and secure using existing tow hook mounting hardware removed in step 1 at sides and bottom of tow hook.
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Figure 2
Figure 3
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Step 4
Repeat Step 1 through Step 3 for right hand side of vehicle. Tighten hardware to the appropriate torque value (See Torque Value Chart on page 5).
Step 5
Remove shipping strap and mounting bolts from winch assembly and discard. Place frame assembly #2 over top of winch and secure. Use (3) 3/8-16NC x 1” hex head capscrews #9 with lockwashers #19 and (1) 3/8-16NC x ¾” socket head capscrew #14 with 9/16” high collar lockwasher #20 to attach winch to rear angle of frame assembly (Figure 4). DO
NOT TIGHTEN.
Attach winch to front angle of frame assembly using (3) 3/8-16NC x 1” socket head capscrews #13 with high collar lockwashers (9/16 OD) #20 and (1) 3/8­16NC x ¾” socket head capscrew #14 with 9/16” high collar lockwasher #20 as shown in Figure 4. Note: The (2) outer-most capscrews are inserted through holes in face of mounting frame and threaded into winch. The (2) inner-most capscrews are placed through fairlead opening and threaded into winch.
Tighten front hardware to appropriate torque value, then tighten back hardware (See Torque Value Chart on page 5). Snap hole plugs #25 into outer-most holes in front of frame assembly.
Figure 4
Step 6
NOTE: YOU WILL NEED ASSISTANCE FOR THIS STEP.
Have someone hold the winch and mounting frame #2 between the left and right brackets. Position left-hand side plate assembly #1 at the outside of the winch mounting frame (Figure 5). Insert (3) 1/2­13NC x 1-1/2” carriage bolts #11 through the holes in side plate #1, through frame mounting bracket #5, and through the mounting frame. Secure using (1) lockwasher #21 and nut #18 for each carriage bolt. Do not tighten completely. Repeat for the right hand side plate.
Figure 5
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Step 7
Install upper tube assembly #3 between side plates #1. Insert (1) shim #26 between tube and side plate at each end. Secure using (1) 3/8-16NC x 3/4” hex socket button head capscrew #15 through side plate and into threaded hole in each end of tube (Figure 6). Repeat for other tube. TIGHTEN ALL HARDWARE COMPLETELY. Start at the upper tube assembly and work down to the lower bracket assemblies tightening all hardware to the appropriate torque value. (See Torque Value Chart on page 5).
Step 8
Attach left-hand light tube assembly #6 to left-hand side plate #1 (Figure 7). Insert (2) 3/8-16 NC x 1” plated carriage bolts #7 through light tube assembly and into side plate as shown. Secure using (2) lockwashers #19 and (2) nuts #16. Tighten to torque value listed in Torque Value Chart on page 5. Repeat for right-hand side.
Figure 6
Figure 7
Step 9
Install fairlead as shown below. Note that top holes in channel (Figure 8) align with bottom holes on roller fairlead. Secure using capscrews, lockwashers, and nuts furnished with winch.
Figure 8
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PARTS LIST
Item # Part # Qty. Description
1 265085 2 Side plate assembly (left & right) 2 395230 1 Winch mounting frame assembly 3 395272 2 Upper tube assembly 4 395415 1 Bracket assembly (right) 5 395416 1 Bracket assembly (left) 6 395417 2 Light tube assembly (left & right) 7 414220 4 Carriage bolt – 3/8-16NC x 1” lg. Gr. 5, F/B 8 414320 2 Capscrew – 3/8-16NC x 1-1/4” lg. Gr. 5, F/B
9 414321 3 Bolt – 3/8-16NC x 1” lg. Hex Head, Gr. 5, F/B 10 414519 2 Bolt – 1/2-13NC x 4-1/2” lg. Hex Head, Gr. 5, F/B 11 414560 6 Carriage bolt – 1/2-13NC x 1-1/2” long, Gr. 5, F/B 12 414578 2 Carriage bolt – 1/2-13NC x 1-1/4” long, Hex Head, Gr. 5, Z/P 13 414919 3 Screw – 3/8-16NC x 1” long, Hex Socket Head, F/B 14 414936 2 Capscrew – 3/8-16NC x 3/4” long, Hex Socket Head, F/B 15 414937 4 Capscrew – 3/8-16NC x 3/4” long, Hex Socket Button Head, F/B 16 418033 6 Nut – 3/8-16NC F/B 17 418069 2 Nut – 1/2-13NC Hex, Reg., Z/P 18 418072 6 Nut – 1/2-13NC Hex, Reg., F/B 19 418175 9 Lockwasher – 3/8” med. sect. F/B 20 418188 5 Lockwasher – 3/8” Hi-collar, F/B 21 418216 6 Lockwasher - 1/2” med. sect., F/B 22 418218 4 Lockwasher – 1/2” med. sect. Z/P 23 418223 2 Washer – 1/2 USS, flat, Z/P 24 440138 4 Cable tie 25 472027 2 Plug, 5/8” – plastic, F/B 26 488011 4 Shim 27 690504 1 Loom 28 312525 2 License mounting bracket 29 414036 4 Capscrew ¼-20NC x ½” Hex Head Gr. 5, F/B 30 416279 2 Screw ¼-20NC x ¾” Hex Head Self Tapping, F/B 31 418020 4 Nut ¼-20NC Hex Reg. F/B 32 418147 6 Lockwasher ¼ Med. Sect. F/B
TORQUE VALUE CHART
SIZE TORQUE – FT. LBS. TORQUE - Nm
3/8-16 34 46 1/2-13 87 118
M12 60 90
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