Ramsey 295252 User Manual

INSTALLATION INSTRUCTIONS FOR
WRAPAROUND
KIT #295252 (CHROME) & KIT #295253 (BLACK)
ON FULLSIZE DODGE TRUCKS
NOTICE
Ramsey kits are designed for use with Ramsey Winches only.
Use or sales of kits for other winches or applications voids warranty.
WARNING
Ramsey offers mounting kits and winches for various vehicles. In crash tests on a limited number of automotive manufacturer's vehicles, winches/mounting kits, which have been properly mounted, have not interfered with air bag operation.
The user/customer, or their installer, must verify that the mounting kit does not interfere with the factory air bag sensors, which must not be relocated or modified in any way.
The user/customer should follow the vehicle manufacturer's recommendations and those of a qualified mechanic to determine if the winch/mounting kit might interfere with the air bag operation. The user/customer should then determine the suitability of a winch/mounting kit on a particular vehicle.
PLEASE BE ADVISED THAT THE VEHICLE'S AIR BAG SYSTEM MAY NOT OPERATE PROPERLY IF THE WINCH/MOUNTING KIT IS NOT MOUNTED IN COMPLIANCE WITH THE VEHICLE MANUFACTURER'S RECOMMENDATIONS.
DO NOT ATTACH TOW HOOK TO ANY PART OF MOUNTING KIT UNLESS INSTRUCTED TO DO SO.
DO NOT SUBSTITUTE ATTACHING HARDWARE ITEMS (BOLTS, NUTS, OR WASHERS).
READ AND UNDERSTAND WINCH OWNER'S MANUAL BEFORE INSTALLATION AND OPERATION OF WINCH. SEE WARNING AND CAUTION.
IMPORTANT NOTES!
2. ALL FASTENING HARDWARE MUST BE LOOSELY ASSEMBLED UNTIL DIRECTED TO TIGHTEN.
RAMSEY WINCH COMPANY
P.O. BOX 581510
TULSA, OKLAHOMA 74158
KI-913275-0999-G
STEP 1
1. Vehicles equipped with factory tow hooks do not use spacer plate #31 (Refer to Step 2, Paragraph 4). If vehicle is equipped with a lower air-dam, it must be modified to the diagram below or removed. The notches and holes must be added for clearance of brackets #2, & #3 and braces #4 & #5 installed in a later step.
NOTE: It is not necessary to remove the air-dam to add the notches and holes. It is easier to make the
cutouts with the air dam in place.
NOTE: IF YOU ARE INSTALLING A PRO-8000 OR PRO-9000 SERIES WINCH ON A 1998 OR 1999 VEHICLE ONLY, PLEASE GO TO PAGE 8 OF INSTRUCTIONS.
2. Remove vehicle bolt bracket from R.H. side of vehicle frame and discard bracket and nuts.
3. Install (1) 7/16-14NC x 1-1/2 lg. capscrew #16 with flatwasher #28, lockwasher #27, and nut #22 in upper hole to hold vehicle bumper in place. Tighten capscrew to proper torque value (see TORQUE VALUE CHART). Next, remove vehicle bumper mounting bolt and nut from vehicle frame and discard.
4. Repeat for L.H. side of vehicle.
1
KI-913275-0999-G
5. NOTE: INSTRUCTIONS ON THIS PAGE APPLY ONLY TO PRO-8000 OR PRO-9000 SERIES WINCHES ON A 1994-1997 VEHICLE. For all other winches, go to page 3.
a. If you are mounting a Pro-8000 or Pro-9000 series winch on a 1998 or 1999 vehicle, please use the
alternate instructions on page 8.
b. If you are mounting a Pro-8000 or Pro-9000 series winch on a 1994–1997 vehicle use the instructions
on this page.
6. Mount solenoid assembly to the front side of the vehicle frame crossmember as follows:
a. Mark and centerpunch crossmember on the back (See diagram below for dimensions).
b. Drill (2) 5/16” dia. holes through the crossmember at the location shown below.
c. Attach solenoid assembly to crossmember using (2) ¼-20NC x ½” hex head capscrews with
lockwashers (furnished with winch).
d. Insert capscrews through lockwashers, then through back of vehicle crossmember, then through
flatwashers #24, and thread into captive nuts in bottom of solenoid assembly.
e. Tighten hardware securely.
NOTE: PLEASE READ INSTRUCTIONS ABOUT VEHICLE FRAME MOUNTING HOLE CHANGE ON LAST 2 PAGES BEFORE YOU CONTINUE!
2
KI-913275-0999-G
STEP 2
2. Thread (1) 3/8-16NC x 1-1/2 capscrew #14 through lock nut #21 and through nut welded to bottom of bracket #3.
3. If vehicle is not equipped with tow hooks, this kit requires spacer plate #31 to be used.
4. Mount R.H. bracket #3 as shown, adding spacer plate #31 (if required). Using (1) 7/16-14NC x 1-1/2 lg. hx. hd. capscrew #16, insert through front hole of bracket, then through spacer plate #31 (if required) or tow hook and then through bumper mounting bracket and frame. Attach with flatwasher #28, lockwasher #27 and nut #22 as shown. DO NOT TIGHTEN.
5. For the middle hole, insert (1) 7/16-14NC x 1-1/2 lg. hx hd capscrew #16, insert through bracket #3, then through spacer plate #31 (if required) or tow hook and then through bumper mounting bracket and frame. Attach with flatwasher #28, lockwasher #27 and nut #22 as shown. DO NOT TIGHTEN.
3
KI-913275-0999-G
Loading...
+ 8 hidden pages