Ramsey 295241, 251062 User Manual

INSTALLATION INSTRUCTIONS

FOR GRILLE GUARD KIT #295241

AND SPORT BAR KIT #251062

ON 1997-2005 JEEP WRANGLER & “UNLIMITED”

Ramsey kits are designed for use with Ramsey Winches only.

Use or sales of kits for other winches or applications voids warranty.

NOTICE

WARNING

Ramsey offers mounting kits and winches for various vehicles. In crash tests on a limited number of automotive
manufacturer's vehicles, winches/mounting kits, which have been properly mounted, have not interfered with air
bag operation.

The user/customer, or their installer, must verify that the mounting kit does not interfere with the factory air bag
sensors, which must not be relocated or modified in any way.

The user/customer should follow the vehicle manufacturer's recommendations and those of a qualified mechanic
to determine if the winch/mounting kit might interfere with the air bag operation. The user/customer should then
determine the suitability of a winch/mounting kit on a particular vehicle.

PLEASE BE ADVISED THAT THE VEHICLE'S AIR BAG SYSTEM MAY NOT OPERATE PROPERLY IF THE
WINCH/MOUNTING KIT IS NOT MOUNTED IN COMPLIANCE WITH THE VEHICLE MANUFACTURER'S
RECOMMENDATIONS.

DO NOT ATTACH TOW HOOK TO ANY PART OF MOUNTING KIT UNLESS INSTRUCTED TO DO SO.

DO NOT SUBSTITUTE ATTACHING HARDWARE ITEMS (BOLTS, NUTS, OR WASHERS).

READ AND UNDERSTAND WINCH OWNER'S MANUAL BEFORE INSTALLATION AND OPERATION OF WINCH.
SEE WARNING AND CAUTION.

IMPORTANT NOTES!

1. RIGHT AND LEFT HAND DIRECTIONS AS IF SEATED BEHIND STEERING WHEEL.

2. ALL FASTENING HARDWARE MUST BE LOOSELY ASSEMBLED UNTIL DIRECTED TO TIGHTEN.

RAMSEY WINCH COMPANY

P.O. BOX 581510

TULSA, OKLAHOMA 74158-1510

Visit us at www.ramsey.com

KI-913269-0105-M

REP 6000/8000/9000 WINCH INSTALLATION SHOWN start at Step 1
(read carefully prior to beginning)
PATRIOT 6000/8000/9000 start at Step 2

1

MATERIAL LIST (JEEP WRANGLER "TJ" KIT)

ITEM NO. QTY. PART NO. DESCRIPTION

1 1 424023 BAND CLAMP (INCLUDED WITH WINCH)

2 1 395233 MOUNTING PLATE

3* 1 395313 TUBE ASSEMBLY

4 1 472061 GROMMET

5 4 414551 CAPSCREW 1/2-13NC X 1-1/2 HXHD BLACK

6* 4 414146 CAPSCREW 5/16-18NC X 3/4 HXHD BLACK

7* 4 418172 LOCKWASHER 5/16 BLACK

8 2 415206 CAPSCREW M10 X 1.50 X 35MM LG. BLACK

9 4 418216 LOCKWASHER 1/2 BLACK

10 NOT USED

11 NOT USED

12 NOT USED

13 2 418196 LOCKWASHER 1-7/16 MED SECT. BLACK

14 1 472013 PLUG

15 3 440138 CABLE TIE

16 2 341002 LOOM

17 2 418174 FLATWASHER 3/8 BLACK

18 4 418229 FLATWASHER 1/2 BLACK

19 2 418518 SPACER

*INCLUDED IN SPORT BAR KIT #251062

TORQUE CHART

TORQUE
SIZE FT.LB. NM

1/4-20 5 7

5/16-18 12 16

M-10 34 46

1/2-13 74 100

2